CN102756526A - Production method of waterproof anti-flaming ultraviolet ray-resistant plastic tarpaulin - Google Patents
Production method of waterproof anti-flaming ultraviolet ray-resistant plastic tarpaulin Download PDFInfo
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- CN102756526A CN102756526A CN2012102109599A CN201210210959A CN102756526A CN 102756526 A CN102756526 A CN 102756526A CN 2012102109599 A CN2012102109599 A CN 2012102109599A CN 201210210959 A CN201210210959 A CN 201210210959A CN 102756526 A CN102756526 A CN 102756526A
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Abstract
The invention discloses a production method of a waterproof anti-flaming ultraviolet ray-resistant plastic tarpaulin. The production method is characterized by comprising a woven plastic weaving process and a woven plastic laminating process. The production method specifically comprises the following steps of: baking material, spinning, weaving, carrying out pretreatment, laminating and carrying out aftertreatment. A product produced by using the method disclosed by the invention is relatively low in cost, relatively good in performance, stable in structure, suitable for the industrial use, good in structure stability, waterproof, anti-flaming, ultraviolet irradiation-resistant, and durable, and can be widely applicable to the fields of covering materials, automobile tents, camping tents, decorations, construction site temporary facility building and geotechnical processes. Particularly, the production method uses a mass of regenerative low-intensity polyethylene, so that the cost can be reduced, the quality can be guaranteed, the waste can be recycled, and the production method is good for environment protection. The whole production process is free from three-waste pollution and discharge, so that the production method is prominent in economic and social benefits.
Description
Technical field
The present invention relates to a kind of production method of water proof fire retardant uvioresistant Plastic awning cloth, belong to the yarn fabric production technical field.
Background technology
Tarpaulin is one type of product that is widely used, and traditional Plastic awning cloth as cloak mainly is that chemical fibre woven cloth process is soaked or the compound skim of curtain coating is processed as base material.
Comprise at industrial sector and to cover that object, automobile-used, tents, decoration, construction site temporary facility are built, geotechnological process all is widely used with aspects such as tarpaulins.The multiple film tarpaulin of the woven cloth of the multiple film of this single or double has lower cost, and wide purposes is arranged.But this tarpaulin is because be that plastic woven cloth is to process behind the multiple film of base material, and the production cost of woven cloth, human cost and processing charges are easy to improve very fast, cause the use cost of tarpaulin soaring rapidly, and the R&D costs of having to are lower, the better substitute of performance.
Along with industry requires higher, more solid, the more durable development and change of fastness; Particularly process the renewal of making the high-speed equipment in the process; And the requirement of the various properties of Plastic awning cloth significantly promoted; Existing product can't satisfy demand for development, causes problems such as consuming increase, performance deficiency.
Summary of the invention
For solving the problems of the technologies described above; Technical problem to be solved by this invention is; A kind of production method of water proof fire retardant uvioresistant Plastic awning cloth is provided, produces that cost is lower, performance is better, Stability Analysis of Structures, is suitable for the water proof fire retardant uvioresistant Plastic awning cloth that industrial sector uses.
For solving the problems of the technologies described above, the technical scheme that the present invention taked is: a kind of production method of water proof fire retardant uvioresistant Plastic awning cloth, and it comprises following content:
A, establishment woven cloth:
A, baking material: will regenerate low density polyethylene (LDPE), low density polyethylene (LDPE) and filler are by the oven dry of prescription mixing; The weight portion of each material is: 3~5 parts of regeneration 40~60 parts of low density polyethylene (LDPE)s, 35~40 parts of low density polyethylene (LDPE)s and fillers;
B, reel off raw silk from cocoons: the material that will go up the step oven dry sieves through 6 layer of 80 order net, and the extruder of making a gift to someone is then extruded under 275~300 ℃ of temperature, crosses water-cooled but, chopping then; Extension board through 100 ℃ of temperature extends 7 times again; Then on stereotype plate, finalize the design, confirm the thick wide and shape of silk, 60~70 ℃ of stereotype plate temperature; It is subsequent use that the continuous filament yarn that makes forms spool through winder;
C, weave cotton cloth: with the spool that the makes water-jet loom of packing into, weaved cotton cloth than 1: 1, obtain plastic woven cloth by longitude and latitude;
B, the multiple film of woven cloth:
A, pre-treatment: the plastic woven cloth that makes is carried out under 200 ℃ of temperature, drying after twice oven dry and the water squeezing continuously again;
B, multiple film: the woven cloth that will go up the step oven dry coating machine of making a gift to someone, multiple film under 280~300 ℃ of temperature, upper and lower surface is filmed; The prescription of film-coating material is: 80~100 parts of high density polyethylene (HDPE)s, 5~7 parts of Masterbatch, 3~5 parts of ultra-violet absorbers, 3~5 parts of PE fire-retardant master granules;
C, post processing: the multiple film that will make is compiled and is sent into printing machine, and pattern is set in printing under computer control, cuts then, makes water proof fire retardant uvioresistant Plastic awning cloth.
The present invention is a kind of production method of water proof fire retardant uvioresistant Plastic awning cloth, uses the water proof fire retardant uvioresistant Plastic awning cloth that method of the present invention is produced, and cost is lower, performance is better, Stability Analysis of Structures, is suitable for industrial sector and uses.This water proof fire retardant uvioresistant Plastic awning cloth has good structural stability, overcome many deficiencies that traditional product exists, and this product is promptly waterproof, fire-retardant, again can ultraviolet radiation resisting, and wear-resisting durable.This product can be widely used in covering fields such as object, automobile-used, tents, decoration, construction site temporary facility are built, geotechnological process.Especially the present invention has used a large amount of regeneration low density polyethylene (LDPE)s, both can reduce cost, can ensure the quality of products again, and the waste material utilization, help environmental protection.Whole process of production does not have three-waste pollution, does not have discharging, has remarkable economical and social benefit.
Tricot machine used in the present invention is a HKS3 series tricot machine, and employed warping machine is the GE series warping machine that Changzhou eight frames are produced; Employed PE fire-retardant master granule is the PE fire-retardant master granule commodity that Shandong, Shandong swallow Masterbatch Co., Ltd produces.
The specific embodiment
Below in conjunction with embodiment to further explain of the present invention.
Embodiment 1
A kind of production method of water proof fire retardant uvioresistant Plastic awning cloth, it comprises following content:
A, establishment woven cloth:
A, baking material: will regenerate low density polyethylene (LDPE), low density polyethylene (LDPE) and filler are by the oven dry of prescription mixing; The weight portion of each material is: 4 parts of regeneration 40 parts of low density polyethylene (LDPE)s, 40 parts of low density polyethylene (LDPE)s and talcum powder;
B, reel off raw silk from cocoons: the material that will go up the step oven dry sieves through 6 layer of 80 order net, and the extruder of making a gift to someone is then extruded under 275~280 ℃ of temperature, crosses water-cooled but, chopping then; Extension board through 100 ℃ of temperature extends 7 times again; Then on stereotype plate, finalize the design, confirm the thick wide and shape of silk, the wide 3.6mm of silk, thick 2 of silk, 60~70 ℃ of stereotype plate temperature; It is subsequent use that the continuous filament yarn that makes forms spool through winder;
C, weave cotton cloth: with the spool that the makes water-jet loom of packing into, weaved cotton cloth than 1: 1, obtain plastic woven cloth by longitude and latitude; The weight per unit area of said plastic woven cloth is 35g/m
2
B, the multiple film of woven cloth:
A, pre-treatment: the plastic woven cloth that makes is carried out under 200 ℃ of temperature, drying after twice oven dry and the water squeezing continuously again;
B, multiple film: the woven cloth that will go up the step oven dry coating machine of making a gift to someone, multiple film under 280~290 ℃ of temperature, upper and lower surface is filmed; The prescription of film-coating material is: 100 parts of high density polyethylene (HDPE)s, 5 parts of PE fire-retardant master granules, 7 parts of Masterbatch, 5 parts of ultra-violet absorbers; The thickness of every tunic is 7g/m
2
C, post processing: the multiple film that will make is compiled and is sent into printing machine, and pattern is set in printing under computer control, cuts then, makes water proof fire retardant uvioresistant Plastic awning cloth.
Embodiment 2
A kind of production method of water proof fire retardant uvioresistant Plastic awning cloth, it comprises following content:
A, establishment woven cloth:
A, baking material: will regenerate low density polyethylene (LDPE), low density polyethylene (LDPE) and filler are by the oven dry of prescription mixing; The weight portion of each material is: 3 parts of regeneration 60 parts of low density polyethylene (LDPE)s, 35 parts of low density polyethylene (LDPE)s and fillers;
B, reel off raw silk from cocoons: the material that will go up the step oven dry sieves through 6 layer of 80 order net, and the extruder of making a gift to someone is then extruded under 290~300 ℃ of temperature, crosses water-cooled but, chopping then; Extension board through 100 ℃ of temperature extends 7 times again; Then on stereotype plate, finalize the design, confirm the thick wide and shape of silk, the wide 3.6mm of silk, thick 12 of silk, 60~70 ℃ of stereotype plate temperature; It is subsequent use that the continuous filament yarn that makes forms spool through winder;
C, weave cotton cloth: with the spool that the makes water-jet loom of packing into, weaved cotton cloth than 1: 1, obtain plastic woven cloth by longitude and latitude; The weight per unit area of said plastic woven cloth is 300g/m
2
B, the multiple film of woven cloth:
A, pre-treatment: the plastic woven cloth that makes is carried out under 200 ℃ of temperature, drying after twice oven dry and the water squeezing continuously again;
B, multiple film: the woven cloth that will go up the step oven dry coating machine of making a gift to someone, multiple film under 280~300 ℃ of temperature, upper and lower surface is filmed; The prescription of film-coating material is: 90 parts of high density polyethylene (HDPE)s, 4 parts of PE fire-retardant master granules, 5 parts of Masterbatch, 4 parts of ultra-violet absorbers; The thickness of every tunic is 40g/m
2
C, post processing: the multiple film that will make is compiled and is sent into printing machine, and pattern is set in printing under computer control, cuts then, makes water proof fire retardant uvioresistant Plastic awning cloth.
Embodiment 3
A kind of production method of water proof fire retardant uvioresistant Plastic awning cloth, it comprises following content:
A, establishment woven cloth:
A, baking material: will regenerate low density polyethylene (LDPE), low density polyethylene (LDPE) and filler are by the oven dry of prescription mixing; The weight portion of each material is: 4 parts of regeneration 50 parts of low density polyethylene (LDPE)s, 38 parts of low density polyethylene (LDPE)s and fillers;
B, reel off raw silk from cocoons: the material that will go up the step oven dry sieves through 6 layer of 80 order net, and the extruder of making a gift to someone is then extruded under 275~300 ℃ of temperature, crosses water-cooled but, chopping then; Extension board through 100 ℃ of temperature extends 7 times again; Then on stereotype plate, finalize the design, confirm the thick wide and shape of silk, the wide 3.6mm of silk, thick 6 of silk, 60~70 ℃ of stereotype plate temperature; It is subsequent use that the continuous filament yarn that makes forms spool through winder;
C, weave cotton cloth: with the spool that the makes water-jet loom of packing into, weaved cotton cloth than 1: 1, obtain plastic woven cloth by longitude and latitude; The weight per unit area of said plastic woven cloth is 100g/m
2
B, the multiple film of woven cloth:
A, pre-treatment: the plastic woven cloth that makes is carried out under 200 ℃ of temperature, drying after twice oven dry and the water squeezing continuously again;
B, multiple film: the woven cloth that will go up the step oven dry coating machine of making a gift to someone, multiple film under 280~300 ℃ of temperature, upper and lower surface is filmed; The prescription of film-coating material is: 80 parts of high density polyethylene (HDPE)s, 3 parts of PE fire-retardant master granules, 6 parts of Masterbatch, 3 parts of ultra-violet absorbers; The thickness of every tunic is 20g/m
2
C, post processing: the multiple film that will make is compiled and is sent into printing machine, and pattern is set in printing under computer control, cuts then, makes water proof fire retardant uvioresistant Plastic awning cloth.
Claims (4)
1. the production method of a water proof fire retardant uvioresistant Plastic awning cloth, it is characterized in that: it comprises following content:
A, establishment woven cloth:
A, baking material: will regenerate low density polyethylene (LDPE), low density polyethylene (LDPE) and filler are by the oven dry of prescription mixing; The weight portion of each material is: 3~5 parts of regeneration 40~60 parts of low density polyethylene (LDPE)s, 35~40 parts of low density polyethylene (LDPE)s and fillers;
B, reel off raw silk from cocoons: the material that will go up the step oven dry sieves through 6 layer of 80 order net, and the extruder of making a gift to someone is then extruded under 275~300 ℃ of temperature, crosses water-cooled but, chopping then; Extension board through 100 ℃ of temperature extends 7 times again; Then on stereotype plate, finalize the design, confirm the thick wide and shape of silk, 60~70 ℃ of stereotype plate temperature; It is subsequent use that the continuous filament yarn that makes forms spool through winder;
C, weave cotton cloth: with the spool that the makes water-jet loom of packing into, weaved cotton cloth than 1: 1, obtain plastic woven cloth by longitude and latitude;
B, the multiple film of woven cloth:
A, pre-treatment: the plastic woven cloth that makes is carried out under 200 ℃ of temperature, drying after twice oven dry and the water squeezing continuously again;
B, multiple film: the woven cloth that will go up the step oven dry coating machine of making a gift to someone, multiple film under 280~300 ℃ of temperature, upper and lower surface is filmed; The prescription of film-coating material is: 80~100 parts of high density polyethylene (HDPE)s, 5~7 parts of Masterbatch, 3~5 parts of ultra-violet absorbers, 3~5 parts of PE fire-retardant master granules;
C, post processing: the multiple film that will make is compiled and is sent into printing machine, and pattern is set in printing under computer control, cuts then, makes water proof fire retardant uvioresistant Plastic awning cloth.
2. the production method of water proof fire retardant uvioresistant Plastic awning cloth according to claim 1 is characterized in that: said silk is wide to be 3.6mm, and silk is thick to be 2~12.
3. the production method of water proof fire retardant uvioresistant Plastic awning cloth according to claim 2 is characterized in that: the weight per unit area of said plastic woven cloth is 35~300g/m
2
4. the production method of water proof fire retardant uvioresistant Plastic awning cloth according to claim 3 is characterized in that: the thickness of said its every tunic of filming is 7~40g/m
2
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102934594A (en) * | 2012-11-23 | 2013-02-20 | 青岛供八方塑料有限公司 | Constant-temperature self-cleaning agricultural greenhouse film and production method thereof |
CN104163967A (en) * | 2013-05-20 | 2014-11-26 | 青岛供八方塑料有限公司 | Filling master-batch, polyethylene modified film with filling master-batch, and production method thereof |
CN104163966A (en) * | 2013-05-20 | 2014-11-26 | 青岛供八方塑料有限公司 | Filling master-batch, polyethylene modified tarpaulin with filling master-batch, and production method thereof |
CN104354401A (en) * | 2014-12-08 | 2015-02-18 | 青岛大家新材料科技有限公司 | Plastic waterproof cloth production process |
CN104844891A (en) * | 2015-04-13 | 2015-08-19 | 江苏踏业新材料科技有限公司 | Extruded colored segmentation line for building scaffold skirting lines and preparation method thereof |
CN106368204A (en) * | 2016-10-26 | 2017-02-01 | 宁波鸿环土工材料有限公司 | Production line and production process for woven geotechnical pipe bags |
CN111716855A (en) * | 2020-06-30 | 2020-09-29 | 韩克军 | Self-cleaning polyethylene composite material and production method thereof |
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CN202200610U (en) * | 2011-08-23 | 2012-04-25 | 文登市东祥塑胶有限公司 | Composite film plastic awning cloth |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102934594A (en) * | 2012-11-23 | 2013-02-20 | 青岛供八方塑料有限公司 | Constant-temperature self-cleaning agricultural greenhouse film and production method thereof |
CN104163967A (en) * | 2013-05-20 | 2014-11-26 | 青岛供八方塑料有限公司 | Filling master-batch, polyethylene modified film with filling master-batch, and production method thereof |
CN104163966A (en) * | 2013-05-20 | 2014-11-26 | 青岛供八方塑料有限公司 | Filling master-batch, polyethylene modified tarpaulin with filling master-batch, and production method thereof |
CN104354401A (en) * | 2014-12-08 | 2015-02-18 | 青岛大家新材料科技有限公司 | Plastic waterproof cloth production process |
CN104844891A (en) * | 2015-04-13 | 2015-08-19 | 江苏踏业新材料科技有限公司 | Extruded colored segmentation line for building scaffold skirting lines and preparation method thereof |
CN106368204A (en) * | 2016-10-26 | 2017-02-01 | 宁波鸿环土工材料有限公司 | Production line and production process for woven geotechnical pipe bags |
CN106368204B (en) * | 2016-10-26 | 2018-06-22 | 宁波鸿环土工材料有限公司 | Weave the production line and its production technology of geotextile tube bag |
CN111716855A (en) * | 2020-06-30 | 2020-09-29 | 韩克军 | Self-cleaning polyethylene composite material and production method thereof |
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Application publication date: 20121031 |