CN102756099A - V process modeling line automatic back film coating and sand scraping device - Google Patents
V process modeling line automatic back film coating and sand scraping device Download PDFInfo
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- CN102756099A CN102756099A CN2012102622630A CN201210262263A CN102756099A CN 102756099 A CN102756099 A CN 102756099A CN 2012102622630 A CN2012102622630 A CN 2012102622630A CN 201210262263 A CN201210262263 A CN 201210262263A CN 102756099 A CN102756099 A CN 102756099A
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Abstract
The invention discloses a V process modeling line automatic back film coating and sand scraping device, which comprises a transmission device, a film suction and sand scraping movable trolley, a film stretching and cutting device, a thin film hanger and a rack, wherein a motor of the transmission device, a trolley track of the film suction and sand scraping movable trolley and the thin film hanger are fixedly arranged on the rack; the transmission device is connected with the film suction and sand scraping movable trolley through a chain; the film suction and sand scraping movable trolley comprises an upper vacuum film suction pipe for sucking a film by using a negative pressure principle, a turning cylinder and a sand scraping plate; one end of the trolley track is connected with the film stretching and cutting device; and the film stretching and cutting device comprises a lower vacuum film suction pipe, a lifting cylinder and a film cutting resistance wire which is matched with the film stretching and cutting device. According to the V process modeling line automatic back film coating and sand scraping device, actions such as film suction, film drawing, leveling of casting sand on an upper plane of a sand box, back film coating and film cutting can be continuously and automatically finished, and the automation degree of a V process modeling line is improved; and compared with manual film cutting, manual back film coating and manual sand scraping, the time is saved, the production efficiency is increased, and the situation of high probability of causing inconsistent length size of the thin film and waste film during manual film cutting is avoided.
Description
Technical field
The present invention relates to the mo(u)lding equipment in a kind of V method mo(u)lding line, particularly a kind of V method mo(u)lding line covers the notacoria device of strike-ofing automatically.
Background technology
In the V method moulding system traditional operation be mostly manually cut film, manually strike-off, manually cover notacoria.This manual operation in advance with film size cutting on demand, treats that sandbox fills it up with artificial sand strickling that will be unnecessary behind the sand by operating personnel, and then the film manual work that cuts is placed into plane on the sandbox after the strickling; This manual operations needs number more, and holding time is longer, and production efficiency is low, particularly in the automatic molding line, has seriously restricted productive temp, has reduced output; And when manually cutting film, cause the appearance of film length film not of uniform size and useless easily.
Summary of the invention
Task of the present invention is to solve the problem that prior art exists; Provide a kind of V method mo(u)lding line to cover the notacoria device of strike-ofing automatically, this device has automatic suction film, membrane, cut film, cover notacoria and wipe the unnecessary moulding sand in plane on the sandbox off cover the notacoria function of strike-ofing automatically.
The present invention's technical scheme that is adopted of dealing with problems is:
This V method mo(u)lding line covers the notacoria device of strike-ofing automatically, utilizes the negative pressure of vacuum principle to inhale film, overlay film, utilizes cylinder and resistive heater to combine to cut film, utilizes that drive of motor realizes membrane, action such as strike-off, thereby realizes automation control.
This V method mo(u)lding line covers the notacoria device of strike-ofing automatically and comprises transmission device, inhales film strike-off travelling car, exhibition film film cutting apparatus, film hanger and frame; The motor of fixing said transmission device on the said frame, inhale film the strike-off trolley track and the film hanger of travelling car; Said transmission device is connected through chain and the said suction film travelling car of strike-ofing, and strike-off trolley track one end of travelling car of said suction film connects said exhibition film film cutting apparatus.
Said suction film is strike-off, and travelling car comprises vehicle frame, stragith edge, last vacuum film adsorption pipe, cylinder and trolley track overturn; The outside of said vehicle frame is fixed with the wheel that contacts with trolley track; Vehicle frame is connected with last vacuum film adsorption pipe one side hinge through supporting; Vehicle frame is connected with the holder hinge of upset cylinder; Last vacuum film adsorption pipe upper end is connected with the piston rod external part hinge of upset cylinder; The upset cylinder is communicated with outside gas control pipeline, and the flexible level and the vertical 90 ° turn over function that can realize the vacuum film adsorption pipe of upset cylinder piston rod also is fixed with baffle plate to limit the operating position of vacuum film adsorption pipe on the vehicle frame; The below of last vacuum film adsorption pipe has the vacuum film adsorption groove, and last vacuum film adsorption pipe is communicated with the external vacuum pipeline, when the external vacuum pipeline vacuumizes, goes up the inner negative pressure that forms of vacuum film adsorption pipe and can make the vacuum film adsorption groove inhale film; Last vacuum film adsorption pipe side is fixed with stragith edge and can realizes the function of strike-ofing.
Said exhibition film film cutting apparatus comprises following vacuum film adsorption pipe, paralell, cuts film resistance silk and lift cylinder; The said top of vacuum film adsorption pipe down has the vacuum film adsorption groove and an end is connected with the external vacuum pipeline; Its below is fixed on the paralell; The two ends of paralell are fixed on the frame; Paralell lateral surface two ends are separately installed with lift cylinder, and the piston rod external part of lift cylinder connects the insulation porcelain seat, is fixed with on the insulation porcelain seat and cuts the film resistance silk.
Described film hanger comprises thin film support frame, film turning-bar and bearing thereof, and thin film support frame and film turning-bar bearing are separately fixed on the frame.
The motor of said transmission device is fixed on the frame; Sprocket wheel on the motor output shaft connects the intermediate chain wheel on the main shaft through chain; The two ends of main shaft are provided with drive sprocket; Drive sprocket connects the driven sprocket on the frame other end holder through chain, and the two ends of lower floor's chain connect inhales the film travelling car two ends of strike-ofing; The main shaft two ends are fixed on through rolling bearing units inhales film and strike-offs on the trolley track of travelling car.
The invention has the beneficial effects as follows and improved automaticity, than manually cut film, manually cover notacoria, manually strike-off the time of having practiced thrift, improved production efficiency, and caused the appearance of the not of uniform size and useless film of film length when having avoided manually cutting film easily.
Description of drawings
Fig. 1 covers the notacoria device front view of strike-ofing automatically for V method mo(u)lding line;
Fig. 2 covers the notacoria device vertical view of strike-ofing automatically for V method mo(u)lding line.
The specific embodiment
Further introduce embodiments of the invention below in conjunction with accompanying drawing.
Referring to Fig. 1, Fig. 2, this V method mo(u)lding line covers the notacoria device of strike-ofing automatically and comprises the transmission device I, inhales film strike-off travelling car II, exhibition film film cutting apparatus III, film hanger IV, frame V.The transmission device I is through chain and inhale the film travelling car II of strike-ofing and be connected; Inhale strike-off trolley track one end of travelling car II of film and connect exhibition film film cutting apparatus III, be fixed with on the frame V transmission device I motor, inhale film the strike-off trolley track 8 and the film hanger IV of travelling car II.
In the transmission device I, motor 1 is fixed on the side stand of frame V one end, and the sprocket wheel on motor 1 output shaft is connected with intermediate chain wheel on the main shaft 2 through chain, and the two ends of main shaft 2 are fixed on the suction film through rolling bearing units and strike-off on the trolley track 8 of travelling car II; The two ends of main shaft 2 are provided with drive sprocket, and drive sprocket connects the driven sprocket on the frame other end holder 3 through chain, and the two ends of lower floor's chain connect inhales the strike-off two ends of travelling car II vehicle frame of film.
The suction film is strike-off, and the travelling car II comprises vehicle frame 4, stragith edge 5, last vacuum film adsorption pipe 6, cylinder 7, trolley track 8 overturn.Vehicle frame 4 can be processed by two end plates 4a and cross bearer 4b, needle beam 4c welding together, and the outside of end plate 4a is fixed with the wheel 4d that contacts with trolley track 8, and wheel 4d is along the track strip walking of trolley track 8; Needle beam 4c is inboard on the vehicle frame 4 is connected with the inboard hinge of last vacuum film adsorption pipe 6 through supporting 4e; Last vacuum film adsorption pipe 6 upper ends are connected with the piston rod 4f external part hinge of upset cylinder 7; The holder 4g of upset cylinder 7 is connected with the upper hinge of needle beam 4c; Upset cylinder 7 is connected with outside gas control pipeline; Flexible level and the vertical 90 ° turn over function that can realize vacuum film adsorption pipe 6 of upset cylinder 7 piston rod 4f is fixed with baffle plate to limit the operating position of vacuum film adsorption pipe 6 on the cross bearer 4b, the below of last vacuum film adsorption pipe 6 has the vacuum film adsorption groove; Its top has the vacuum suction mouth and is communicated with the external vacuum pipeline, when the external vacuum pipeline vacuumizes, makes the vacuum film adsorption pipe 6 inner negative pressure that form so that the vacuum film adsorption groove begins to inhale film.Going up vacuum film adsorption pipe 6 sides in addition is fixed with stragith edge 5 and can realizes the function of strike-ofing.
Exhibition film film cutting apparatus III comprises following vacuum film adsorption pipe 9, paralell 10, cuts film resistance silk 11, lift cylinder 12.Following vacuum film adsorption pipe 9 is fixed on the paralell 10; Its top has the vacuum film adsorption groove and an end is connected with the external vacuum pipeline; The two ends of paralell 10 are fixed on the crossbeam of frame V; Paralell 10 lateral surface two ends are separately installed with lift cylinder 12, and the piston rod external part of lift cylinder 12 connects the insulation porcelain seat, is fixed with on the insulation porcelain seat and cuts film resistance silk 11.
Film hanger IV comprises thin film support frame 13, film turning-bar bearing 14 and film turning-bar 15.Thin film support frame 13 is separately fixed at frame V one side stand with film turning-bar bearing 14, and wherein thin film support frame 13 is used for the support film volume, and 15 pairs of film rolling of set film turning-bar work the effect that turns on the film turning-bar bearing 14.
The frame V comprises two end supports and two crossbeams that are connected two end supports.Be used for fixing each parts of device.
This V method is covered the strike-off operating process of device of notacoria automatically: during initial position; The film rolling that needs overlay film is placed on the thin film support frame 13; Film is walked around the top that film turning-bar 15 is placed on down vacuum film adsorption pipe 9, and vacuum film adsorption pipe 9 inner formation negative pressure make the vacuum film adsorption groove tightly adsorb film and make film be fixed on needed position when the external vacuum pipeline vacuumizes at present.During duty, the intermediate chain wheel and the main shaft 2 that drive on the main shaft 2 when motor 1 counter-rotating rotate, and main shaft 2 drives the drive sprocket counter-rotating at its two ends, inhale the film travelling car II of strike-ofing with the chain pulling of this sprocket engagement and move to the direction of exhibition film film cutting apparatus III; Before the travelling car II of strike-ofing the suction film moved, the piston rod withdrawal of upset cylinder 7 made vacuum film adsorption pipe 6 be in vertical position; Strike-off last vacuum film adsorption pipe 6 on the travelling car II when moving to the following vacuum film adsorption pipe 9 top appointed positions on the exhibition film film cutting apparatus III when inhaling film, and motor 1 stops operating, and the suction film travelling car II of strike-ofing remains static.The piston rod of upset cylinder 7 stretches out vacuum film adsorption pipe 6 is horizontal, and the vacuum film adsorption groove of last vacuum film adsorption pipe 6 belows is relative with the vacuum film adsorption groove notch of following vacuum film adsorption pipe 9 tops; The vacuum pipe that is connected with the outside on the last vacuum film adsorption pipe 6 open automatically and down the vacuum pipe that is connected with the outside on the vacuum film adsorption pipe 9 close automatically, film is attracted on the vacuum film adsorption pipe 6, accomplishes the suction film this moment and moves.
After inhaling the film completion; Motor 1 is just changeing the intermediate chain wheel, the two ends drive sprocket that drive on the main shaft 2 and is just changeing; The travelling car II of strike-ofing the chain pulling suction film of drive sprocket moves to the opposite direction of exhibition film film cutting apparatus III, and in backhaul, the sand that stragith edge 5 can be unnecessary with plane on the sandbox is wipeed off; Last vacuum film adsorption pipe 6 pulling films rotate film rolling to launch and around 15 rotations of film turning-bar on thin film support frame 13; Film is being adsorbed on the sandbox that overlays on strickling on the plane by last vacuum film adsorption pipe 6, resets when inhaling the film travelling car II of strike-ofing, and the unnecessary sand in plane has been wipeed off and film overlays on the sandbox on the plane fully on the sandbox; Motor 1 stops, and inhales the film travelling car II of strike-ofing and remains static; The external vacuum pipeline of connecting with following vacuum film adsorption pipe 9 is opened and is vacuumized thin film adsorbs on the vacuum film adsorption groove above the vacuum film adsorption pipe 9 down; The piston rod of lift cylinder 12 stretches out to drive cuts upwards rise of film resistance silk 11; When contacting with film film is cut off because of cutting film resistance silk 11 energising heating-up temperature being higher; The external vacuum closedown of pipeline of connecting with last vacuum film adsorption pipe 6 stops to vacuumize; Film falls and overlays on plane on the sandbox fully, the action of having accomplished membrane this moment, having wipeed planar design sand on the sandbox off, cover notacoria, cut film.When the piston rod withdrawal of upset cylinder 7 makes vacuum film adsorption pipe 6 be in vertical position; Inhale the film travelling car II of strike-ofing and under the drive of motor 1, turn back to exhibition film film cutting apparatus III appointed positions, with the action that repeats to inhale planar design sand on film, membrane, the strickling sandbox automatically, cover notacoria and cut film.
According to the needs of V method formative technology also can with this operation use realize clad can film and other needs overlay films technology in.
The foregoing description only is a kind of preferred implementation of the present invention, in the ken that those of ordinary skills possessed, can also under the prerequisite that does not break away from aim of the present invention, make various equivalent variations.
Claims (5)
1. a V method mo(u)lding line covers the notacoria device of strike-ofing automatically, it is characterized in that: it comprises transmission device, inhale film strike-off travelling car, exhibition film film cutting apparatus, film hanger and frame; The motor of fixing said transmission device on the said frame, inhale film the strike-off trolley track and the film hanger of travelling car; Said transmission device is connected through chain and the said suction film travelling car of strike-ofing, and strike-off trolley track one end of travelling car of said suction film connects said exhibition film film cutting apparatus.
2. V method mo(u)lding line according to claim 1 covers the notacoria device of strike-ofing automatically, it is characterized in that: the said suction film travelling car of strike-ofing comprises vehicle frame, stragith edge, goes up vacuum film adsorption pipe, upset cylinder and trolley track; The outside of said vehicle frame is fixed with the wheel that contacts with trolley track; Vehicle frame is connected with last vacuum film adsorption pipe one side hinge through supporting; Vehicle frame is connected with the holder hinge of upset cylinder; Last vacuum film adsorption pipe upper end is connected with the piston rod external part hinge of upset cylinder; The upset cylinder is communicated with outside gas control pipeline, and the flexible level and the vertical 90 ° turn over function that can realize the vacuum film adsorption pipe of upset cylinder piston rod also is fixed with baffle plate to limit the operating position of vacuum film adsorption pipe on the vehicle frame; The below of last vacuum film adsorption pipe has the vacuum film adsorption groove, and last vacuum film adsorption pipe is communicated with the external vacuum pipeline, when the external vacuum pipeline vacuumizes, goes up the inner negative pressure that forms of vacuum film adsorption pipe and can make the vacuum film adsorption groove inhale film; Last vacuum film adsorption pipe side is fixed with stragith edge and can realizes the function of strike-ofing.
3. V method mo(u)lding line according to claim 1 covers the notacoria device of strike-ofing automatically, it is characterized in that: said exhibition film film cutting apparatus comprises down vacuum film adsorption pipe, paralell, cuts film resistance silk and lift cylinder; The said top of vacuum film adsorption pipe down has the vacuum film adsorption groove; And an end is connected with the external vacuum pipeline; Following vacuum film adsorption pipe below is fixed on the paralell, and the two ends of paralell are fixed on the frame, and paralell lateral surface two ends are separately installed with lift cylinder; The piston rod external part of lift cylinder connects the insulation porcelain seat, is fixed with on the insulation porcelain seat and cuts the film resistance silk.
4. V method mo(u)lding line according to claim 1 covers the notacoria device of strike-ofing automatically, and it is characterized in that: said film hanger comprises thin film support frame, film turning-bar and bearing thereof, and thin film support frame and film turning-bar bearing are separately fixed on the frame.
5. V method mo(u)lding line according to claim 1 covers the notacoria device of strike-ofing automatically; It is characterized in that: the motor of said transmission device is fixed on the frame; Sprocket wheel on the motor output shaft connects the intermediate chain wheel on the main shaft through chain; The two ends of main shaft are provided with drive sprocket, and drive sprocket connects the driven sprocket on the frame other end holder through chain, and the two ends of lower floor's chain connect inhales the film travelling car two ends of strike-ofing; The main shaft two ends are fixed on through rolling bearing units inhales film and strike-offs on the trolley track of travelling car.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210262263.0A CN102756099B (en) | 2012-07-27 | 2012-07-27 | V method mo(u)lding line covers notacoria automatically strike-offs device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210262263.0A CN102756099B (en) | 2012-07-27 | 2012-07-27 | V method mo(u)lding line covers notacoria automatically strike-offs device |
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| Publication Number | Publication Date |
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| CN102756099A true CN102756099A (en) | 2012-10-31 |
| CN102756099B CN102756099B (en) | 2016-11-09 |
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| CN201210262263.0A Active CN102756099B (en) | 2012-07-27 | 2012-07-27 | V method mo(u)lding line covers notacoria automatically strike-offs device |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102941320A (en) * | 2012-11-28 | 2013-02-27 | 青岛双星铸造机械有限公司 | Novel film expanding platform |
| CN106623817A (en) * | 2016-12-24 | 2017-05-10 | 句容市有色金属铸造厂 | Sand box with sand flattening framework |
| CN106825449A (en) * | 2016-12-24 | 2017-06-13 | 句容市有色金属铸造厂 | A kind of sandbox with flat sand device |
| CN110814286A (en) * | 2019-11-20 | 2020-02-21 | 青岛恒林工业集团股份有限公司 | Automatic strickle, clean, sand box tectorial membrane device |
| WO2023072027A1 (en) * | 2021-10-29 | 2023-05-04 | 苏州明志科技股份有限公司 | V-method vertical molding process and production line therefor |
-
2012
- 2012-07-27 CN CN201210262263.0A patent/CN102756099B/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102941320A (en) * | 2012-11-28 | 2013-02-27 | 青岛双星铸造机械有限公司 | Novel film expanding platform |
| CN106623817A (en) * | 2016-12-24 | 2017-05-10 | 句容市有色金属铸造厂 | Sand box with sand flattening framework |
| CN106825449A (en) * | 2016-12-24 | 2017-06-13 | 句容市有色金属铸造厂 | A kind of sandbox with flat sand device |
| CN110814286A (en) * | 2019-11-20 | 2020-02-21 | 青岛恒林工业集团股份有限公司 | Automatic strickle, clean, sand box tectorial membrane device |
| WO2023072027A1 (en) * | 2021-10-29 | 2023-05-04 | 苏州明志科技股份有限公司 | V-method vertical molding process and production line therefor |
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| Publication number | Publication date |
|---|---|
| CN102756099B (en) | 2016-11-09 |
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