Detailed description of the invention
According to the first aspect of the invention, the invention provides a kind of materials for wall compositions, this materials for wall combines
Thing contains resin, coupling agent and fire retardant.In described materials for wall compositions, relative to the described resin of 100 weight portions, institute
The content stating fire retardant is 30-200 weight portion, preferably 80-150 weight portion;The content of described coupling agent is 0.1-5 weight
Part, preferably 0.5-2 weight portion.
In the described materials for wall compositions of the present invention, described fire retardant contains at 200 DEG C and above can discharge
The water-insoluble materials of hydrone.Described can account for institute at 200 DEG C and the above water-insoluble materials that can discharge hydrone
State more than 80 weight % of fire retardant, more than preferably 90 weight %, most preferably 100 weight %.
In the present invention, described it is preferably water not at 200 DEG C and the above water-insoluble materials that can discharge hydrone
Solube metallic hydrate.Described water-insoluble metal hydrate can be at 200 DEG C and above can to discharge each of water vapour
Planting conventional inorganic metal hydrate, such as, described water-insoluble metal hydrate can be hydrated alumina, hydrated magnesium
With one or more in Pulvis Talci.For making described materials for wall compositions have more excellent fire line, described water-insoluble gold
Belong to hydrate more preferably graininess, and average particulate diameter D90It is preferably 10-200 micron.In the present invention, average
Grain diameter D90Refer to 90 weight % or the particle diameter of above granule.
In the described materials for wall compositions of the present invention, described at 200 DEG C and the above water that can discharge hydrone
Insoluble substance at high temperature can discharge water vapour, absorbs heat, and reduces temperature such that it is able to plays fireproof effect.
Particularly, when described be water-insoluble metal hydrate at 200 DEG C and the above water-insoluble materials that can discharge hydrone
Time, described materials for wall compositions not only has the fire line of excellence, and uses the body of wall that this materials for wall compositions formed
Also there is the highest intensity.
A preferred embodiment of the invention, in described materials for wall compositions, described coupling agent is coated on
On the surface of described fire retardant.In this case, fire retardant dispersibility in resin and mobility are substantially increased so that
The cohesive force between resin and fire retardant in described materials for wall compositions can be improved, so that use this body of wall
The body of wall that material compositions is formed has higher intensity.
In the described materials for wall compositions of the present invention, described resin can be conventional use of various in materials for wall
Resin, under preferable case, described resin is thermoplastic resin.In the present invention, described thermoplastic resin can be such as polychlorostyrene
One or more in ethylene, polyethylene, polypropylene, acrylonitrile-butadiene-styrene copolymer and polystyrene.
A preferred embodiment of the invention, in order to improve the intensity of described materials for wall compositions further,
The further preferred average degree of polymerization of described resin is the polrvinyl chloride of 650-1250.Described polrvinyl chloride can be commercially available various
Conventional polrvinyl chloride, such as, can be PVC5 type polrvinyl chloride.
In the described materials for wall compositions of the present invention, there is no particular limitation for described coupling agent, can be that routine makes
Various coupling agents.In the preferred case, in order to ensure the body of wall using the described materials for wall compositions of the present invention to be formed
Having higher intensity, described coupling agent is preferably the one in silane coupler, titanate coupling agent and aluminate coupling agent
Or it is multiple.Described silane coupler can be such as 3-(methacryloxy) propyl trimethoxy silicane, vinyl three (2-
Methoxy ethoxy) one or more in silane and 3-glycydoxy trimethoxy silane.Described titanate esters
Coupling agent can be such as that three (isostearoyl base) isopropyl titanate, three different caprylyl isopropyl titanates, dioleoyl two are different pungent
One or more in lipophosphatidic acid acyloxy volt isopropyl propionate and dioleoyl metatitanic acid second diester.Described aluminate coupling agent is such as
It can be the one in DL-411 type coupling agent, RCA-type coupling agent, CHY-501 aluminate coupling agent and aluminium titanium composite coupler
Or it is multiple.
A preferred embodiment of the invention, in order to improve the described materials for wall group using the present invention further
The intensity of the body of wall that compound is formed, described materials for wall compositions is preferably possibly together with filler.In order to ensure described materials for wall
Compositions has higher intensity and preferable dimensional stability, in described materials for wall compositions, relative to 100 weight portions
Described thermoplastic resin, the content of described filler is preferably 20-100 weight portion.
Described filler can be the filler of various routine, such as, can be CHARACTERISTICS OF TAILINGS SAND, flyash, wood powder and calcium carbonate
In one or more.In order to improve the mechanical property of materials for wall and reduce cost, described filler preferably comprises CHARACTERISTICS OF TAILINGS SAND
And/or flyash.Relative to the described resin of 100 weight portions, the total content of CHARACTERISTICS OF TAILINGS SAND and flyash is preferably 1-100 weight
Part.The particle size of described CHARACTERISTICS OF TAILINGS SAND and/or flyash is preferably 10-100 micron.Described CHARACTERISTICS OF TAILINGS SAND and flyash generally contain
There are the silicon dioxide of 40-80 weight %, the aluminium oxide of 1-15 weight %, the manganese oxide of 1-15 weight %, the oxygen of 1-15 weight %
Change magnesium and the ferrum of 1-15 weight %.
Owing to wood powder can enable gained materials for wall compositions produce woodiness touch, meet consumer to wood materials
Visual pursuit, simultaneously works as fiber reinforcement effect.Therefore, in one embodiment of the invention, described filler is excellent
Choosing is containing wood powder.Relative to the described resin of 100 weight portions, the content of wood powder is preferably 1-100 weight portion.The chi of described wood powder
Very little preferably 20-800 micron.
In the case of further preferably, described filler is coated with by described coupling agent.In this case, it is greatly improved
Cohesive force between filler and resin and fire retardant, so that the body of wall using this materials for wall compositions to be formed has
Higher intensity.
According to the another kind of preferred implementation of the present invention, in order to improve the described materials for wall using the present invention further
The combination property of the body of wall that compositions is formed, such as, mechanical property, water proofing property, fire line and processing characteristics etc., described body of wall
Material compositions can also contain one or more in heat stabilizer, plasticizer, toughener, lubricant and processing aid.Phase
For the described thermoplastic resin of 100 weight portions, described heat stabilizer, plasticizer, toughener, lubricant and processing aid total
Content can be 8-40 weight portion.
In the present invention, described plasticizer, heat stabilizer, lubricant and toughener can be all conventional use of material.
Described plasticizer can be such as diisobutyl phthalate, dioctyl phthalate, epoxy soybean oil, benzene
One or more in sulphonyl butylamine, M-phthalic acid two (2-ethyl hexyl) ester and chlorinated paraffin.Institute relative to 100 weight portions
Stating thermoplastic resin, the addition of described plasticizer can be 0-10 weight portion, preferably 1-8 weight portion.
Described heat stabilizer can be such as tribasic lead sulfate, dibasic lead phosphite, lead stearate, barium stearate,
One or more in zinc stearate and epoxy soybean oil.Relative to the described thermoplastic resin of 100 weight portions, described thermally-stabilised
The addition of agent can be 0-10 weight portion, preferably 0.1-8 weight portion.
Described lubricant can be such as in paraffin, OPE, stearic acid, lead stearate and calcium stearate
Plant or multiple.Relative to the described thermoplastic resin of 100 weight portions, the addition of described lubricant can be 0-8 weight portion, excellent
Elect 1-8 weight portion as.
Described toughener can be such as chlorinated polyethylene, MBS, third
One or more in olefin(e) acid system resin and ethene-vinyl acetate copolymer.Described thermoplastic resin relative to 100 weight portions
Fat, the addition of described toughener can be 0-10 weight portion, preferably 1-10 weight portion.
In the present invention, described processing aid can be such as acrylic copolymer, a-Methylstyrene Low-Polymer and
One or more in hycar.Relative to the described thermoplastic resin of 100 weight portions, described processing helps
The addition of agent can be 0-10 weight portion, preferably 1-8 weight portion.
According to the second aspect of the invention, present invention also offers the preparation method of a kind of materials for wall compositions, should
Method includes contacting fire retardant with coupling agent, makes coupling agent be coated on the surface of described fire retardant, obtains described fire retardant
Surface on be coated with the mixture of described coupling agent, and by this mixture and mixed with resin.Side according to the present invention
In materials for wall compositions prepared by method, described coupling agent is coated on the surface of described fire retardant, thus improves thermoplasticity
Cohesive force between resin and fire retardant so that the body of wall using thus prepared materials for wall compositions to be formed has the highest
Intensity.
The described method provided according to the present invention, relative to the described resin of 100 weight portions, the consumption of described fire retardant is
30-250 weight portion, preferably 80-200 weight portion;The consumption of described coupling agent is 0.1-5 weight portion, preferably 0.5-2 weight
Part.
In the described materials for wall compositions of the present invention, described fire retardant contains at 200 DEG C and above can discharge
The water-insoluble materials of hydrone.Described can account for institute at 200 DEG C and the above water-insoluble materials that can discharge hydrone
State more than 80 weight % of fire retardant, more than preferably 90 weight %, most preferably 100 weight %.
The described method provided according to the present invention, described at 200 DEG C and the above water-insoluble that can discharge hydrone
Material, resin and coupling agent are all identical with described above.
The described method provided according to the present invention, there is no particular limitation for the condition that described fire retardant contacts with coupling agent,
As long as can be coated on the surface of described fire retardant by described coupling agent, the condition of described contact such as may include that
Temperature is 60-120 DEG C, and the time is 0.1-0.5 hour.
The described method provided according to the present invention, the surface of described fire retardant is coated with the mixture of described coupling agent with
The condition of mixed with resin may include that temperature is 80-140 DEG C, and the time is 0.1-0.3 hour.
A preferred embodiment of the invention, in order to improve employing prepared according to the methods of the invention further
The intensity of the body of wall that materials for wall compositions is formed, described method is preferably also included in the process contacted by fire retardant with coupling agent
Middle addition filler, so that described filler is coated with by described coupling agent.Can also by fire retardant and filler each and coupling
Agent contacts, and obtaining Surface coating has the fire retardant of coupling agent and Surface coating to have the filler of coupling agent, then is wrapped on described surface
It is covered with the fire retardant of coupling agent and Surface coating has filler and the mixed with resin of coupling agent.Now the consumption of coupling agent is total using
Amount.Relative to the described resin of 100 weight portions, the addition of described filler can be 20-100 weight portion.Described filler
Identical with filler described above.
According to the another kind of preferred implementation of the present invention, prepare to improve employing the method according to the invention further
The combination property of body of wall that formed of materials for wall compositions, such as, mechanical strength, water proofing property, fire line and processing characteristics
Deng, described method is preferably also included in mixture and mixed with resin by being coated with described coupling agent on the surface of described fire retardant
During add one or more in heat stabilizer, plasticizer, toughener, lubricant and processing aid.Relative to 100 weights
The described thermoplastic resin of amount part, total addition of described heat stabilizer, plasticizer, toughener, lubricant and processing aid can
Think 8-40 weight portion.Described heat stabilizer, plasticizer, toughener, lubricant and processing aid are all identical with described above.
According to the third aspect of the present invention, present invention also offers the materials for wall compositions prepared by said method.
The materials for wall compositions that the present invention provides can make various product, as required for example, it is possible to make various
The materials for wall of shape.
The invention will be further described by the following examples, but protection scope of the present invention is not limited to that.
Embodiment 7
Described materials for wall compositions that the present embodiment provides for the present invention is described and preparation method thereof.
By the hydrated alumina of 150 weight portions (purchased from Hefei Zhong Ke flame-retarding new material company limited, average particulate diameter D90
Be 200 microns), the aluminate coupling agent (purchased from novel fine Materials Co., Ltd of Foochow section of unit, DL-411) of 2 weight portions, 60
The CHARACTERISTICS OF TAILINGS SAND of weight portion (mainly contain the silicon dioxide of 60 weight %, the aluminium oxide of 3 weight %, the manganese oxide of 4 weight %, 3.5
The magnesium oxide of weight % and the ferrum of 6 weight %) and the wood powder (particle size is 20-800 micron) of 10 weight portions at 100 DEG C all
Even mixing 0.5 hour, obtains the coating hydrous aluminium oxide of aluminate coupling agent, CHARACTERISTICS OF TAILINGS SAND and the mixture of wood powder.Then, this is mixed
Compound, the PVC5 type resin (purchased from ShanghaiChlorine and Alkali Chemical Co Ltd, average degree of polymerization is 1250) of 100 weight portions, 5 weights
Tribasic lead sulfate (purchased from the natural Chemical Co., Ltd. of Hunan favour) and the paraffin of 2 weight portions of amount part uniformly mix at 120 DEG C
Close 0.2 hour, obtain materials for wall compositions A7.
Experimental example
Materials for wall compositions A1-A7 and the D1 of preparation in embodiment 1-7 and comparative example 1 are added separately to screw extruder
In, controlling to be 190 DEG C by the temperature of screw extruder Zhong-1 block, it is 195 DEG C that the temperature in 2nd district controls, and the temperature control in 3rd district is
198 DEG C, it is 190 DEG C that the temperature in 4th district controls, and it is 180 DEG C that the temperature of merging core controls, and it is 175 DEG C that die temperature controls, main frame
It is 11 revs/min that rotating speed controls, and it is 8 revs/min that feeding rotating speed controls.After extruded machine mould extrusion, enter Vacuum shaping mould
Cooling and shaping, be respectively prepared inside there is cavity, outer wall thickness be 7 millimeters, the body of wall B1-B7 of 2800 × 450 × 150 millimeters and
DB1。
Test case
Method according to GB/T9341-2000 detects bending strength and the bending modulus of body of wall B1-B7 and DB1, root respectively
The vertical failing load of body of wall B1-B7 and DB1 is detected respectively, according to GB/T2406-1993's according to the method for GB 50152-1992
Method detects the oxygen index (OI) of body of wall B1-B7 and DB1 respectively, according to the method for JG/T169-2005 detect respectively body of wall B1-B7 and
The coefficient of softing (being used for characterizing resistance to water) of DB1, detects body of wall B1-B7 and DB1 respectively according to the method for GB/T23451-2009
Frost resistance, result is as shown in table 1 below.
Table 1
By the data of table 1 it can be seen that the body of wall that the described materials for wall compositions using the present invention to provide is made has
Higher intensity and excellent fire line, resistance to water and frost resistance, particularly, have higher intensity and excellent fire prevention
Property.
Above detailed description of the invention is only used for describing the preferred embodiment of the present invention, but, on the present invention is not limited to
State the detail in embodiment, in the technology concept of the present invention, can technical scheme be carried out many
Planting simple variant, these simple variant belong to protection scope of the present invention.
It is further to note that each the concrete technical characteristic described in above-mentioned detailed description of the invention, at not lance
In the case of shield, can be combined by any suitable means.In order to avoid unnecessary repetition, the present invention to various can
The compound mode of energy illustrates the most separately.
Additionally, combination in any can also be carried out between the various different embodiment of the present invention, as long as it is without prejudice to this
The thought of invention, it should be considered as content disclosed in this invention equally.