Summary of the invention
The objective of the invention is to overcome defective of the prior art and provide a kind of less investment, technology simple, be convenient to dissolving, low humic acid organic and inorganic compound fertilizer and the production technique thereof with good fertilizer efficiency of running cost.
The objective of the invention is to realize like this: the present invention is formulated according to parts by weight by following raw material: fusing urea 20-45 part, urea 10-15 part, Repone K 8.5-30 part, ammonium chloride 10-20 part, monoammonium phosphate 10-40 part, wilkinite 3-9.5 part and humate 0.5-7 part.
A kind of production technique of humic acid organic and inorganic compound fertilizer, its step is following:
One, at first close first baiting valve, with urea, Repone K, ammonium chloride, monoammonium phosphate, wilkinite and humate are put into first feed bin, and the material in first feed bin is squeezed in second feed bin through the powder pump;
Two, first baiting valve and first pressure-balance valve are opened, the material in the described step 1 in second feed bin gets in first material pot, treat that material is filled first material pot after, close first baiting valve and first pressure-balance valve;
Three, first back-up valve is opened; Described first material pot links to each other with delivery air chamber through first back-up valve; When being raised to 0.15MPa with the pressure in first material pot, described delivery air chamber closes first back-up valve; Open second baiting valve, the material of first material pot is got in the terrium quid batch can;
Four, be full of material in the terrium quid batch can in the described step 3; Close second baiting valve; First pressure-balance valve and second pressure-balance valve; Open second back-up valve and the 3rd baiting valve, behind terrium quid batch can pressurization 0.15MPa, constantly in the terrium quid batch can, pressurize, the terrium quid batch can is flowed out through the 3rd baiting valve through delivery air chamber;
Five, get in the urea soln pipeline through the effusive material of the 3rd baiting valve in the described step 4 and mix with fusing urea;
Six, described mixed material gets in the granulating system of composite fertilizer's production system, after dehumidification system, screening system, cooling system, baggage systems and packaging system, finished product;
Seven, when the material in the terrium quid batch can flows out 1/2; First baiting valve and first pressure-balance valve are opened; Material in the described step 1 in second feed bin gets in first material pot; After treating that material is filled first material pot, close first baiting valve and first pressure-balance valve, be stored in material in first material pot this moment;
Eight, when the material in the terrium quid batch can flows out 2/3, when opening first back-up valve and making pressure in first material pot be raised to 0.15MPa, close first back-up valve, open second baiting valve, the material in first material pot gets in the terrium quid batch can;
Nine, after above-mentioned steps eight is accomplished, again according to step 4 to step 8 cyclic production.
The reaction of humate and urea is the reaction that is in molten state at urea among the present invention, and actual is reaction with urine.Extremely complicated reaction takes place in humate and urea, and carboxyl, phenolic hydroxyl group and urea molecule form a large amount of hydrogen bonds and/or complex coordination key; Hydroxyl and urea generation free radical reaction; Main and the urea carboxamido-group generation nucleophilic addition formation C=N key of carbonyl (aldehyde) base; Quinonyl is participated in reaction with radical part form, forms ionic linkage or covalent linkage.These keys all have higher chemicalstability, and this is that humic acid urea has higher nitrogen use efficiency and the one of the main reasons that prolongs fertilizer efficiency period in agricultural application.Wilkinite is used for the sticker of composite fertilizer; Urea is for composite fertilizer provides nitrogenous source; Repone K is for composite fertilizer provides the potassium source; Ammonium chloride is for composite fertilizer provides nitrogenous source; Monoammonium phosphate is for composite fertilizer provides phosphorus source and nitrogenous source.
The present invention has realized the suitability for industrialized production of humic acid urea; Form stable radical through the ion exchange reaction of humic acids carboxyl and the generation of urea carboxamido-group, the chemisorption that hydrogen bond association forms; The decomposition of urea is slowed down, improved the utilization ratio of urea efficiency and nitrogen.The present invention can slow down the release rate of nitrogen element in the compound manure, greatly improves farm crop to nutrient absorbing, eliminates common composite fertilizer in the waste of plant growth quick-acting in early stage too much, the drawback that the later stage is under-supply.Through the field experiment checking, significant urea synergism and effect of increasing production are arranged.
The present invention has less investment, technology is simple, and running cost is hanged down the advantage with good fertilizer efficiency.
Embodiment
As shown in Figure 1; The present invention includes first feed bin 1 and comprise feed proportioning system 15, raw material belt 16, granulating system 17, dehumidification system 18, screening system 19, cooling system 20, baggage systems 21 and packaging system 22 successively with composite fertilizer's production system, described composite fertilizer production system; Described first feed bin 1 through powder pump 2 successively with second feed bin 3, first material pot 5; Terrium quid batch can 6 links to each other with urea soln pipeline 14, and described urea soln pipeline 14 links to each other with granulating system; Be provided with first baiting valve 4 between described second feed bin 3 and first material pot 5; Be provided with second baiting valve 11 between described first material pot 5 and the terrium quid batch can 6, be provided with the 3rd baiting valve 12 between described terrium quid batch can 6 and the urea soln pipeline 14; The top of described first material pot 5 and terrium quid batch can 6 links to each other with delivery air chamber 13 through pipeline respectively; Be provided with first back-up valve 9 between described first material pot 5 and the delivery air chamber 13, be provided with second back-up valve 10 between described terrium quid batch can 6 and the delivery air chamber 13; The top of described first material pot 5 and terrium quid batch can 6 links to each other with atmosphere through pipeline respectively; The pipeline that described first material pot 5 links to each other with atmosphere is provided with first pressure-balance valve 7, and the pipeline that described terrium quid batch can 6 links to each other with atmosphere is provided with second pressure-balance valve 8.Described the 3rd baiting valve 12 is a rotatory feeder valve.
The present invention is formulated according to parts by weight by following raw material: fusing urea 20-45 part, urea 10-15 part, Repone K 8.5-30 part, ammonium chloride 10-20 part, monoammonium phosphate 10-40 part, wilkinite 3-9.5 part and humate 0.5-7 part.
A kind of production technique of humic acid organic and inorganic compound fertilizer comprises the steps:
One, at first close first baiting valve 4, with urea, Repone K, ammonium chloride, monoammonium phosphate, wilkinite and humate are put into first feed bin 1, and the material in first feed bin 1 is squeezed in second feed bin 3 through powder pump 2; Two, first baiting valve 4 and first pressure-balance valve 7 are opened, the materials in the described step 1 in second feed bin 3 get in first material pot 5, treat that material is filled first material pot 5 after, close first baiting valve 4 and first pressure-balance valve 7; Three, first back-up valve 9 is opened; Described first material pot 5 links to each other with delivery air chamber 13 through first back-up valve 9; When being raised to 0.15MPa with the pressure in first material pot 5, described delivery air chamber 13 closes first back-up valve 9; Open second baiting valve 11, the material of first material pot 5 is got in the terrium quid batch can 6; Four, be full of material in the terrium quid batch can 6 in the described step 3; Close second baiting valve 11; First pressure-balance valve 7 and second pressure-balance valve 8; Open second back-up valve 10 and the 3rd baiting valve 12,, terrium quid batch can 6 is flowed out through the 3rd baiting valve 12 through delivery air chamber 13 constantly pressurization in terrium quid batch can 6 behind terrium quid batch can 6 pressurization 0.15MPa; Five, get in the urea soln pipelines 14 through the effusive materials of the 3rd baiting valve 12 in the described step 4 and mix with fusing urea; Six, described mixed material gets in the granulating system 17 of composite fertilizer's production system, after dehumidification system 18, screening system 19, cooling system 20, baggage systems 21 and packaging system 22, finished product; Seven, when the material in the terrium quid batch can 6 flows out 1/2; First baiting valve 4 and first pressure-balance valve 7 are opened; Material in the described step 1 in second feed bin 3 gets in first material pot 5; After treating that material is filled first material pot 5, close first baiting valve 4 and first pressure-balance valve 7, be stored in material in first material pot 5 this moment; Eight, when the material in the terrium quid batch can 6 flows out 2/3, when opening first back-up valve 9 and making pressure in first material pot 5 be raised to 0.15MPa, close first back-up valve 9, the materials of opening in second baiting valve, 11, the first material pots 5 get in the terrium quid batch can 6; Nine, after above-mentioned steps eight is accomplished, again according to step 4 to step 8 cyclic production.
Embodiment 1
When using first when of the present invention:
Make 59.8 tons of the present invention, need 20 tons of fusing ureas, 10 tons in urea, 8.5 tons in Repone K, 10 tons of ammonium chlorides, 10 tons of monoammonium phosphates, 0.5 ton of 3 tons of wilkinites and humate.
One, at first close first baiting valve 4, with urea, Repone K, ammonium chloride, monoammonium phosphate, wilkinite and humate are put into first feed bin 1, and the material in first feed bin 1 is squeezed in second feed bin 3 through powder pump 2;
Two, first baiting valve 4 and first pressure-balance valve 7 are opened, the materials in the described step 1 in second feed bin 3 get in first material pot 5, treat that material is filled first material pot 5 after, close first baiting valve 4 and first pressure-balance valve 7;
Three, first back-up valve 9 is opened; Described first material pot 5 links to each other with delivery air chamber 13 through first back-up valve 9; When being raised to 0.15MPa with the pressure in first material pot 5, described delivery air chamber 13 closes first back-up valve 9; Open second baiting valve 11, the material of first material pot 5 is got in the terrium quid batch can 6;
Four, be full of material in the terrium quid batch can 6 in the described step 3; Close second baiting valve 11; First pressure-balance valve 7 and second pressure-balance valve 8; Open second back-up valve 10 and the 3rd baiting valve 12,, terrium quid batch can 6 is flowed out through the 3rd baiting valve 12 through delivery air chamber 13 constantly pressurization in terrium quid batch can 6 behind terrium quid batch can 6 pressurization 0.15MPa;
Five, get in the urea soln pipelines 14 through the effusive materials of the 3rd baiting valve 12 in the described step 4 and mix with fusing urea;
Six, described mixed material gets in the granulating system 17 of composite fertilizer's production system, after dehumidification system 18, screening system 19, cooling system 20, baggage systems 21 and packaging system 22, finished product; Because the moisture content in the raw material of the present invention is 3.5%, contains 2.2 tons moisture content altogether, therefore obtain 59.8 tons of the present invention.
Embodiment 2
In using process of the present invention:
Make 321.3 tons of the present invention, need 90 tons of fusing ureas, 30 tons in urea, 60 tons in Repone K, 40 tons of ammonium chlorides, 80 tons of monoammonium phosphates, 14 tons of 19 tons of wilkinites and humates.
One, when the material in the terrium quid batch can 6 flows out 1/2; First baiting valve 4 and first pressure-balance valve 7 are opened; Material in the described step 1 in second feed bin 3 gets in first material pot 5; After treating that material is filled first material pot 5, close first baiting valve 4 and first pressure-balance valve 7, be stored in material in first material pot 5 this moment;
Two, when the material in the terrium quid batch can 6 flows out 2/3, when opening first back-up valve 9 and making pressure in first material pot 5 be raised to 0.15MPa, close first back-up valve 9, the materials of opening in second baiting valve, 11, the first material pots 5 get in the terrium quid batch can 6;
Three, be full of material in the terrium quid batch can 6 in the described step 2; Close second baiting valve 11; First pressure-balance valve 7 and second pressure-balance valve 8; Open second back-up valve 10 and the 3rd baiting valve 12,, terrium quid batch can 6 is flowed out through the 3rd baiting valve 12 through delivery air chamber 13 constantly pressurization in terrium quid batch can 6 behind terrium quid batch can 6 pressurization 0.15MPa;
Four, get in the urea soln pipelines 14 through the effusive materials of the 3rd baiting valve 12 in the described step 3 and mix with fusing urea;
Five, described mixed material gets in the granulating system 17 of composite fertilizer's production system, after dehumidification system 18, screening system 19, cooling system 20, baggage systems 21 and packaging system 22, finished product; Because the moisture content in the raw material of the present invention is 3.5%, contains 11.7 tons moisture content altogether, therefore obtain 321.3 tons of the present invention;
Six, according to above-mentioned steps one to step 5, can realize the cyclic production of patent of the present invention.
Embodiment 3
Continue to use in the process of the present invention:
Make 160.7 tons of the present invention, need 45 tons of fusing ureas, 15 tons in urea, 30 tons in Repone K, 20 tons of ammonium chlorides, 40 tons of monoammonium phosphates, 7 tons of 9.5 tons of wilkinites and humates.
One, when the material in the terrium quid batch can 6 flows out 1/2; First baiting valve 4 and first pressure-balance valve 7 are opened; Material in the described step 1 in second feed bin 3 gets in first material pot 5; After treating that material is filled first material pot 5, close first baiting valve 4 and first pressure-balance valve 7, be stored in material in first material pot 5 this moment;
Two, when the material in the terrium quid batch can 6 flows out 2/3, when opening first back-up valve 9 and making pressure in first material pot 5 be raised to 0.15MPa, close first back-up valve 9, the materials of opening in second baiting valve, 11, the first material pots 5 get in the terrium quid batch can 6;
Three, be full of material in the terrium quid batch can 6 in the described step 2; Close second baiting valve 11; First pressure-balance valve 7 and second pressure-balance valve 8; Open second back-up valve 10 and the 3rd baiting valve 12,, terrium quid batch can 6 is flowed out through the 3rd baiting valve 12 through delivery air chamber 13 constantly pressurization in terrium quid batch can 6 behind terrium quid batch can 6 pressurization 0.15MPa;
Four, get in urea soln pipelines 14 and the fusing urea through the effusive materials of the 3rd baiting valve 12 in the described step 3 and mix;
Five, described mixed material gets in the granulating system 17 of composite fertilizer's production system, after dehumidification system 18, screening system 19, cooling system 20, baggage systems 21 and packaging system 22, finished product; Because the moisture content in the raw material of the present invention is 3.5%, contains 5.8 tons moisture content altogether, therefore obtain 160.7 tons of the present invention;
Six, according to above-mentioned steps one to step 5, can realize the cyclic production of patent of the present invention.