CN102745349B - High-speed rotation type multi-station counting and bottling concurrent device and application method thereof - Google Patents
High-speed rotation type multi-station counting and bottling concurrent device and application method thereof Download PDFInfo
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- CN102745349B CN102745349B CN201210240258.XA CN201210240258A CN102745349B CN 102745349 B CN102745349 B CN 102745349B CN 201210240258 A CN201210240258 A CN 201210240258A CN 102745349 B CN102745349 B CN 102745349B
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Abstract
The invention provides a high-speed rotation type multi-station counting and bottling concurrent device and an application method thereof. The high-speed rotation type multi-station counting and bottling concurrent device comprises a base, wherein a sieve column is arranged in the middle of the base; a separation sieve is arranged at the top end of the sieve column; and a storage bin is communicated with the separation sieve. In addition, a bottling star wheel is arranged on the upper surface of the base; and a bottling guardrail is mounted at the periphery of the bottling star wheel, wherein a plurality of vibration parts are distributed on the bottling star wheel. Simultaneously, a plurality of positioning jaws are symmetrically arranged on the outer edge of the bottling star wheel; a plurality of bottling control valves are arranged on the bottling star wheel; and a counting controller is arranged on each bottling control valve. Through the coordination of the various components and related components thereof in work, high-speed bottling can be maintained while the accuracy in counting is guaranteed; and concurrent operation of a plurality of stations is realized. Compared with the traditional linear grain counting bottling, the high-speed rotation type multi-station concurrent grain counting bottling device is higher in speed and more accurate in counting.
Description
Technical field
The present invention relates to several bottle filling device technical fields, particularly a kind of high-speed rotary multistation concurrent number grain bottle filling device and application process thereof.
Background technology
Counting grain machine is applicable to the industries such as pharmacy, hospital, food, is widely used in the counting to the medicines such as capsule, tablet, particle or food.The general volume of counting grain machine is little, lightweight, it is accurate, easy and simple to handle to count, and counting article mating surfaces is corrosion-resistant steel and makes, so be called each industries concerned, carries out comparatively ideal universal specialized equipment bottled, packed, canned products counting.But; the existing counting grain machine that used is on the market mostly straight line counting grain machine; when bottling, bottle need to stop; can only realize single bottle or two bottled bottle several; therefore its output has been subject to certain restriction; this has brought inconvenience to design and the use of high-speed production lines, is also unfavorable for promoting the raising of production efficiency.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, a kind of accuracy and work efficiency of having improved is provided, can be widely used in the high-speed rotary multistation concurrent number grain bottle filling device of the industries such as medicine, food, chemical industry.
Another object of the present invention is to further provide a kind of application process of high-speed rotary multistation concurrent number grain bottle filling device.
The present invention is achieved through the following technical solutions:
A high-speed rotary multistation concurrent number grain bottle filling device, comprises pedestal, and pedestal middle part is provided with sieve post, and sieve capital end is provided with sizing screen, and sizing screen is communicated with feed bin.
In addition, pedestal upper surface is provided with bottling star-wheel, and bottling star-wheel periphery is provided with bottling guardrail, between bottling star-wheel and bottling guardrail, has dead slot, and this dead slot forms positioning and guiding groove.
Wherein, on bottling star-wheel, centered by sizing screen, be radial a plurality of vibration sections that are symmetrically distributed with; Above-mentioned sizing screen vibrates that under the effect of electric current the material in feed bin is evenly distributed on each vibration section vertically.
Meanwhile, bottling star-wheel outer is arranged with a plurality of positioning wrench jaws; Bottling star-wheel is provided with a plurality of bottling control cock, in each bottling control cock, is equipped with a counter controller, and wherein, counter controller adopts high-speed microprocessor to control, and adopts infrared detection head to carry out dynamic scan.
Concrete, bottling star-wheel is provided with 12 groups of vibration sections, simultaneously, the quantity of vibration section is identical with the quantity of positioning wrench jaw and position is corresponding one by one, and the quantity of positioning wrench jaw is identical and position is corresponding one by one for the bottling quantity of control cock, especially, the common formation in bottling control cock, counter controller and vibration section corresponding to each position row transport portion that independently shakes.
Vibration section comprises and is positioned at one-level that outer field secondary shakes dish and the be positioned at internal layer dish that shakes; In addition, vibration section also comprises the firm banking that is positioned at its bottom, firm banking is located at bottling star-wheel upper surface, in addition, firm banking is provided with two vibrating seats, two vibrating seats are for supporting respectively secondary dish and the one-level dish that shakes that shakes, and secondary shakes and coils and one-level is shaken to coil and under the effect of corresponding vibrating seat, done independently horizontal vibration.
The bottling star-wheel back side is provided with motor, and motor is connected with drop-gear box, and drop-gear box is connected with feed belt, and feed belt is connected with gear, and gear is located at the middle part at the bottling star-wheel back side; Gear and sprocket wheel join, and sprocket wheel is connected with bottle inlet sprocket wheel, and bottle inlet sprocket wheel is located at middle part, the bottle inlet star-wheel back side, between sprocket wheel and bottle inlet sprocket wheel, by chain, be connected, bottle inlet sprocket wheel is connected with bottle outlet sprocket wheel, and bottle outlet sprocket wheel is located at bottle-delivery star wheel back side middle part, between bottle inlet sprocket wheel and bottle outlet sprocket wheel, by chain, is connected.
Pedestal upper surface left side is provided with bottle inlet guardrail and bottle inlet star-wheel, wherein along bottle inlet star-wheel lateral wall, is provided with bottle inlet guide groove, and bottle inlet guide groove is communicated with positioning and guiding groove.
Pedestal upper surface right side is provided with bottle outlet guardrail and bottle-delivery star wheel, wherein along bottle-delivery star wheel lateral wall, is provided with bottle outlet guide groove, and bottle outlet guide groove is communicated with positioning and guiding groove.
The application process of described high-speed rotary multistation concurrent number grain bottle filling device, comprises the following steps:
1) treat that bottling enters in bottle inlet guardrail and bottle inlet star-wheel, now under the effect of motor, synchrodrive effect by gear, sprocket wheel, bottle inlet sprocket wheel, bottle outlet sprocket wheel drives bottling star-wheel and bottle inlet star-wheel to rotate, through transmission engagement process, treat that bottling enters in positioning and guiding groove by bottle inlet guide groove, is fixed on vacant positioning wrench jaw;
2) sizing screen is done vibration vertically under the effect of electric current, and the material in feed bin is evenly distributed to independently shaking on row transport portion of each place, vibration section;
3) after material is assigned on each vibration section, the corresponding one-level dish that shakes is done horizontal vibration, and the material on it is shaken to row separately, forms one be listed as and be sent to the corresponding secondary dish that shakes by vibration;
4) the secondary dish that shakes is done horizontal vibration, and the corresponding one-level dish that shakes is transported to material and further shakes row separately, by vibration, forms even queue;
5) material to be installed through above-mentioned sizing screen, one-level shake dish, secondary shake three grades of vibration processes of dish shake row separately after, formed even queue is counted by corresponding counter controller, and in entering and wait to bottle through corresponding bottling control cock;
6) counter controller adopts the mode of an infrared detection dynamic scan, the material falling is detected and counted, when counting income value is when equate with preset value, corresponding bottling control cock is closed, and the one-level corresponding with bottling control cock shaken and coiled and secondary shakes to coil and stops vibration feeding simultaneously;
7) now under the effect of motor, by the synchrodrive effect of gear, sprocket wheel, bottle inlet sprocket wheel, bottle outlet sprocket wheel, drive bottle-delivery star wheel to rotate, the bottle that fills enough materials is sent through bottle outlet guide groove;
8) bottle of the enough materials of dress is after bottle outlet guide groove is sent, bottling control cock is opened, bottling one-level corresponding to control cock dish, the secondary disk startup that shakes that shakes, the counter controller zero clearing that the control cock of simultaneously bottling is corresponding, to carry out next batch counting dress to be bottled.
In said process, drop-gear box is for the synchrodrive process of adjusting gear, sprocket wheel, bottle inlet sprocket wheel, bottle outlet sprocket wheel.
Compared with prior art, the present invention has following beneficial effect:
The invention provides and a kind ofly can walk continuously bottle, and can bottle and the many bottles of device and methods that participation is bottled simultaneously by the go, carry out independently several countings with the relatively long time, thereby guarantee the accuracy rate of several, again because can many bottles participate in simultaneously, so equally also guaranteed the high speed of bottling, realized the concurrent work of multistation, with respect to a traditional straight line number bottling, the present invention is high speed more, and counting is more accurate.
Accompanying drawing explanation
Below in conjunction with embodiment and accompanying drawing, the present invention is described in further detail:
Figure 1 shows that the side-looking structural representation of the present invention's one specific embodiment;
Figure 2 shows that the present invention's one specific embodiment removes the plan structure schematic diagram after sizing screen and feed bin;
Figure 3 shows that the inner structure schematic diagram of the pedestal of the present invention's one specific embodiment.
The specific embodiment
Below in conjunction with embodiment and accompanying drawing, the present invention is described in further detail, but embodiments of the present invention are not limited to this.
As Fig. 1 ~ Figure 3 shows that a kind of high-speed rotary multistation concurrent number grain bottle filling device of the present embodiment, comprise pedestal 20, pedestal 20 middle parts are provided with sieve post 23, and sieve post 23 tops are provided with sizing screen 11, and sizing screen 11 is communicated with feed bin 12.
In addition, pedestal 20 upper surfaces are provided with bottling star-wheel 4, and bottling star-wheel 4 peripheries are provided with bottling guardrail 3, between bottling star-wheel 4 and bottling guardrail 3, have dead slot, and this dead slot forms positioning and guiding groove 21.In the present embodiment, bottle inlet guardrail 1, bottle inlet star-wheel 2, bottling guardrail 3, bottling star-wheel 4, bottle-delivery star wheel 5, bottle outlet guardrail 6, sizing screen 11, feed bin 12 forms public part.
Wherein, on bottling star-wheel 4, centered by sizing screen 11, be radial a plurality of vibration sections 24 that are symmetrically distributed with; Above-mentioned sizing screen 11 vibrates that under the effect of electric current the material in feed bin 12 is evenly distributed on each vibration section 24 vertically.
Meanwhile, bottling star-wheel 4 outers are arranged with a plurality of positioning wrench jaws 22; Bottling star-wheel 4 is provided with a plurality of bottling control cock 7, in each bottling control cock 7, is equipped with a counter controller 8, and wherein, counter controller 8 adopts high-speed microprocessor to control, and adopts infrared detection head to carry out dynamic scan.
The concrete quantity of vibration section 24 can be determined according to city office Production requirement, and in the present embodiment, bottling star-wheel 4 is provided with 12 groups of vibration sections 24.Simultaneously, the quantity of the quantity of vibration section 24 and positioning wrench jaw 22 is identical and position is corresponding one by one, and the quantity of positioning wrench jaw 22 is identical and position is corresponding one by one for the bottling quantity of control cock 7, especially, corresponding bottling control cock 7, the common formation of counter controller 8 and vibration section 24 in each position row transport portion that independently shakes, can complete independently function separately.
Bottling star-wheel 4 back sides are provided with motor 17, and motor 17 is connected with drop-gear box 16,, drop-gear box 16 is connected with feed belt 15, and feed belt 15 is connected with gear 14, and gear 14 is located at the middle part at bottling star-wheel 4 back sides.Gear 14 joins with sprocket wheel 13, and sprocket wheel 13 is connected with bottle inlet sprocket wheel 19, and bottle inlet sprocket wheel 19 is located at bottle inlet star-wheel 2 middle parts, the back sides, between sprocket wheel 13 and bottle inlet sprocket wheel 19, by chain, is connected.Bottle inlet sprocket wheel 19 is connected with bottle outlet sprocket wheel 18, and bottle outlet sprocket wheel 18 is located at bottle-delivery star wheel 5 back sides middle parts, between bottle inlet sprocket wheel 19 and bottle outlet sprocket wheel 18, by chain, is connected.Described motor 17, drop-gear box 16, feed belt 15, gear 14, sprocket wheel 13, bottle inlet sprocket wheel 19 and bottle outlet sprocket wheel 18 have formed the driving system of the embodiment of the present invention.
The application process of described high-speed rotary multistation concurrent number grain bottle filling device, comprises the following steps:
1) treat that bottling is transmitted and entered in bottle inlet guardrail 1 and bottle inlet star-wheel 2 by load-transfer device, now under the effect of motor 17, synchrodrive effect by gear 14, sprocket wheel 13, bottle inlet sprocket wheel 19, bottle outlet sprocket wheel 18 drives bottling star-wheel 4 and bottle inlet star-wheel 2 to rotate, through transmission engagement process, treat that bottling enters in positioning and guiding groove 21 by bottle inlet guide groove 27, is fixed on vacant positioning wrench jaw 22;
2) sizing screen 11 is done vibration vertically under the effect of electric current, and the material in feed bin 12 is evenly distributed to independently shaking on row transport portion of each 24 places, vibration section;
3) after material is assigned on each vibration section 24, the corresponding one-level dish 10 that shakes is done horizontal vibration, and the material on it is shaken to row separately, forms one be listed as and be sent to corresponding secondary and shake and coil 9 by vibration;
4) the secondary dish that shakes 9 is done horizontal vibration, and the corresponding one-level dish 10 that shakes is transported to material and further shakes row separately, by vibration, forms even queue;
5) material to be installed through above-mentioned sizing screen 11, one-level shake dish 10, secondary shake dish three grades of vibration processes of 9 shake row separately after, formed even queue is counted by corresponding counter controller 8, and in entering and wait to bottle through corresponding bottling control cock 7;
6) counter controller 8 adopts the mode of an infrared detection dynamic scan, the material falling is detected and counted, when counting income value equates with preset value, corresponding bottling control cock 7 is closed, and the one-level corresponding with bottling control cock 7 dish 10 and the secondary dish 9 that shakes that shakes stops vibration feeding simultaneously;
7) now under the effect of motor 17, by the synchrodrive effect of gear 14, sprocket wheel 13, bottle inlet sprocket wheel 19, bottle outlet sprocket wheel 18, drive bottling star-wheel 4 and bottle-delivery star wheel 5 to rotate, the bottle that fills enough materials is sent through bottle outlet guide groove 28;
8) bottle of the enough materials of dress is after bottle outlet guide groove 28 is sent, bottling control cock 7 is opened, the one-level of bottling control cock 7 correspondences dish 10, the secondary dish 9 that shakes that shakes starts, and counter controller 8 zero clearings of the control cock of simultaneously bottling 7 correspondences, to carry out next batch counting dress grain to be bottled.
In said process, drop-gear box 16 is for the synchrodrive process of adjusting gear 14, sprocket wheel 13, bottle inlet sprocket wheel 19, bottle outlet sprocket wheel 18.
In practical application, bottling star-wheel 4 is always in rotary state, fill the bottle of material after bottle outlet guide groove 28 is sent, by bottle inlet guide groove 27, will wait to bottle and send in positioning and guiding groove 21, be fixed on vacant positioning wrench jaw 22, to complete the object of consecutive production, and by the regulating action of drop-gear box 16, the accuracy rate of ensuring equipment work.
In addition, the size of the track size on bottle inlet guardrail 1 of the present invention and bottle and bottle inlet guide groove 27 sizes on bottle inlet star-wheel 2 match.Meanwhile, the size of the track size on bottle inlet guardrail 5 and bottle and bottle outlet guide groove 28 sizes on bottle-delivery star wheel 6 match; Comprehensively, to guarantee the precision of bottle inlet guide groove 27 and bottle outlet guide groove 28, make again bottle smooth and easy transition thereon.
Further, how many above-mentioned bottle inlet guide groove 27 sizes are adjusted by bottle sizes, output; How many above-mentioned bottle outlet guide groove 28 sizes are adjusted by bottle sizes, output.
The rotation of bottle inlet star-wheel 2, bottling star-wheel 4 and bottle-delivery star wheel 5 must guarantee strict transmitting ratio, and the center line velocity of the bottle inlet guide groove 27 on it, positioning and guiding groove 21 and bottle outlet guide groove 28 must keep identical, to guarantee synchronous working.
Claims (8)
1. a high-speed rotary multistation concurrent number grain bottle filling device, is characterized in that comprising pedestal (20), and pedestal (20) middle part is provided with sieve post (23), and sieve post (23) top is provided with sizing screen (11), and sizing screen (11) is communicated with feed bin (12);
Pedestal (20) upper surface is provided with bottling star-wheel (4), and bottling star-wheel (4) periphery is provided with bottling guardrail (3), between bottling star-wheel (4) and bottling guardrail (3), has dead slot, and this dead slot forms positioning and guiding groove (21);
Bottling star-wheel (4) is upper centered by sizing screen (11), is the radial a plurality of vibration sections (24) that are symmetrically distributed with; Wherein sizing screen (11) can be done vibration vertically, for the material of feed bin (12) is evenly distributed to each vibration section (24);
Bottling star-wheel (4) outer is arranged with a plurality of positioning wrench jaws (22); Bottling star-wheel (4) is provided with a plurality of bottling control cock (7), in each bottling control cock (7), is equipped with a counter controller (8);
The quantity of the quantity of vibration section (24) and positioning wrench jaw (22) is identical and position is corresponding one by one, the quantity of the quantity of the control cock of simultaneously bottling (7) and positioning wrench jaw (22) is identical and position is corresponding one by one, wherein corresponding bottling control cock (7), counter controller (8) and vibration section (24) the common formation in each position row transport portion that independently shakes.
2. high-speed rotary multistation concurrent number grain bottle filling device according to claim 1, is characterized in that described vibration section (24) comprises and is positioned at one-level that outer field secondary shakes dish (9) and the be positioned at internal layer dish (10) that shakes; In addition, vibration section (24) also comprise the firm banking (25) that is positioned at its bottom, and firm banking (25) is located at bottling star-wheel (4) upper surface; Firm banking (25) is provided with two vibrating seats (26); Two vibrating seats (26) support respectively secondary dish (9) and the one-level dish (10) that shakes that shakes; Secondary dish (9) and the one-level dish (10) that shakes that shakes is done independently horizontal vibration under the effect of corresponding vibrating seat (26).
3. high-speed rotary multistation concurrent number grain bottle filling device according to claim 1, is characterized in that described bottling star-wheel (4) is provided with 12 groups of vibration sections (24).
4. high-speed rotary multistation concurrent number grain bottle filling device according to claim 1, is characterized in that described bottling star-wheel (4) back side is provided with motor (17), and in addition, motor (17) is connected with drop-gear box (16); Drop-gear box (16) is connected with feed belt (15), and feed belt (15) is connected with gear (14), and gear (14) is located at the middle part at bottling star-wheel (4) back side; Gear (14) and sprocket wheel (13) join, and sprocket wheel (13) is connected with bottle inlet sprocket wheel (19), and bottle inlet sprocket wheel (19) is located at middle part, bottle inlet star-wheel (2) back side, between sprocket wheel (13) and bottle inlet sprocket wheel (19), by chain, are connected; Bottle inlet sprocket wheel (19) is connected with bottle outlet sprocket wheel (18), and bottle outlet sprocket wheel (18) is located at bottle-delivery star wheel (5) back side middle part, between bottle inlet sprocket wheel (19) and bottle outlet sprocket wheel (18), by chain, is connected.
5. high-speed rotary multistation concurrent number grain bottle filling device according to claim 1, it is characterized in that described pedestal (20) upper surface left side is provided with bottle inlet guardrail (1) and bottle inlet star-wheel (2), along bottle inlet star-wheel (2) lateral wall, be provided with bottle inlet guide groove (27), bottle inlet guide groove (27) is communicated with positioning and guiding groove (21).
6. high-speed rotary multistation concurrent number grain bottle filling device according to claim 1, it is characterized in that described pedestal (20) upper surface right side is provided with bottle outlet guardrail (6) and bottle-delivery star wheel (5), along bottle-delivery star wheel (5) lateral wall, be provided with bottle outlet guide groove (28), bottle outlet guide groove (28) is communicated with positioning and guiding groove (21).
7. about an application process for arbitrary described high-speed rotary multistation concurrent number grain bottle filling device in claim 1-6, it is characterized in that comprising the following steps:
1) treat that bottling enters in bottle inlet guardrail (1) and bottle inlet star-wheel (2), now under the effect of motor (17), synchrodrive effect by gear (14), sprocket wheel (13), bottle inlet sprocket wheel (19), bottle outlet sprocket wheel (18) drives bottling star-wheel (4) and bottle inlet star-wheel (2) to rotate, through transmission engagement process, treat that bottling enters in positioning and guiding groove (21) by bottle inlet guide groove (27), is fixed on vacant positioning wrench jaw (22);
2) sizing screen (11) is done vibration vertically under the effect of electric current, and the material in feed bin (12) is evenly distributed to independently shaking on row transport portion of place, each vibration section (24);
3) material be assigned to each vibration section (24) upper after, the corresponding one-level dish (10) that shakes is done horizontal vibration, and the row that shake of the material on it are separated, and forms one be listed as and be sent to the corresponding secondary dish (9) that shakes by vibration;
4) the secondary dish (9) that shakes is done horizontal vibration, and the corresponding one-level material that dish (10) carries that shakes is further shaken to row separately, by vibration, forms even queue;
5) material to be installed through above-mentioned sizing screen (11), one-level shake dish (10), secondary shake three grades of vibration processes of dish (9) shake row separately after, formed even queue is counted by corresponding counter controller (8), and in entering and wait to bottle through corresponding bottling control cock (7);
6) counter controller (8) adopts the mode of an infrared detection dynamic scan, the material falling is detected and counted, when counting income value equates with preset value, corresponding bottling control cock (7) is closed, and the one-level corresponding with bottling control cock (7) dish (10) and the secondary dish (9) that shakes that shakes stops vibration feeding simultaneously;
7) now under the effect of motor (17), by the synchrodrive effect of gear (14), sprocket wheel (13), bottle inlet sprocket wheel (19), bottle outlet sprocket wheel (18), drive bottling star-wheel (4) and bottle-delivery star wheel (5) to rotate, the bottle that fills enough materials is sent through bottle outlet guide groove (28);
8) bottle of the enough materials of dress is after bottle outlet guide groove (28) is sent, bottling control cock (7) is opened, dish (10), secondary dish (9) startup of shaking of shaking of one-level corresponding to bottling control cock (7), counter controller (8) zero clearing that the control cock of simultaneously bottling (7) is corresponding, to carry out next batch counting dress grain to be bottled.
8. the application process of high-speed rotary multistation concurrent number grain bottle filling device according to claim 7, is characterized in that the synchrodrive process of drop-gear box (16) adjusting gear (14), sprocket wheel (13), bottle inlet sprocket wheel (19), bottle outlet sprocket wheel (18).
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| CN201210240258.XA CN102745349B (en) | 2012-07-11 | 2012-07-11 | High-speed rotation type multi-station counting and bottling concurrent device and application method thereof |
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| CN201210240258.XA CN102745349B (en) | 2012-07-11 | 2012-07-11 | High-speed rotation type multi-station counting and bottling concurrent device and application method thereof |
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| CN104070356B (en) * | 2014-07-04 | 2017-03-15 | 东莞市宏亚机械有限公司 | A kind of unusual egg automatic assembling |
| CN105691762B (en) * | 2016-04-25 | 2018-04-20 | 崔学晨 | A kind of several packing devices |
| CN114476159B (en) * | 2022-04-02 | 2022-06-28 | 安徽国审信息科技有限公司 | Quantitative bottling controller based on PLC adjustment and control method thereof |
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| CN2538671Y (en) * | 2001-09-12 | 2003-03-05 | 瑞安市东华制药机械公司 | Quantitative charging device for capsule filling machine |
| NL1021145C1 (en) * | 2001-12-19 | 2003-06-20 | Buhrs Zaandam Bv | Packaging line and method for the continuous packaging of discrete products. |
| CN1201968C (en) * | 2002-03-20 | 2005-05-18 | 山东瑞阳制药有限公司 | Double line NC screw powder filling machine |
| CN2725170Y (en) * | 2003-07-28 | 2005-09-14 | 李晟 | Synchrorotating pellet counting machine |
| CN201169389Y (en) * | 2007-12-28 | 2008-12-24 | 长沙楚天科技有限公司 | Multi-head shock separate-loading stopper adding machine |
| CN102358440B (en) * | 2011-06-23 | 2013-04-17 | 浙江省农业科学院 | Turntable inclined scratching type photoelectric automatic particle counter |
| CN202717040U (en) * | 2012-07-11 | 2013-02-06 | 达尔嘉(广州)标识设备有限公司 | High-speed rotary multi-station concurrent particle counting and bottling device |
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