CN102745349A - High-speed rotation type multi-station counting and bottling concurrent device and application method thereof - Google Patents
High-speed rotation type multi-station counting and bottling concurrent device and application method thereof Download PDFInfo
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- CN102745349A CN102745349A CN201210240258XA CN201210240258A CN102745349A CN 102745349 A CN102745349 A CN 102745349A CN 201210240258X A CN201210240258X A CN 201210240258XA CN 201210240258 A CN201210240258 A CN 201210240258A CN 102745349 A CN102745349 A CN 102745349A
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Abstract
The invention provides a high-speed rotation type multi-station counting and bottling concurrent device and an application method thereof. The high-speed rotation type multi-station counting and bottling concurrent device comprises a base, wherein a sieve column is arranged in the middle of the base; a separation sieve is arranged at the top end of the sieve column; and a storage bin is communicated with the separation sieve. In addition, a bottling star wheel is arranged on the upper surface of the base; and a bottling guardrail is mounted at the periphery of the bottling star wheel, wherein a plurality of vibration parts are distributed on the bottling star wheel. Simultaneously, a plurality of positioning jaws are symmetrically arranged on the outer edge of the bottling star wheel; a plurality of bottling control valves are arranged on the bottling star wheel; and a counting controller is arranged on each bottling control valve. Through the coordination of the various components and related components thereof in work, high-speed bottling can be maintained while the accuracy in counting is guaranteed; and concurrent operation of a plurality of stations is realized. Compared with the traditional linear grain counting bottling, the high-speed rotation type multi-station concurrent grain counting bottling device is higher in speed and more accurate in counting.
Description
Technical field
The present invention relates to several bottle filling device technical fields, concurrent several bottle filling devices of particularly a kind of high-speed rotary multistation and application process thereof.
Background technology
Counting grain machine is applicable to industries such as pharmacy, hospital, food, is widely used in the counting to medicines such as capsule, tablet, particle or food.The general volume of counting grain machine is little, in light weight, the counting is accurate, easy and simple to handle, and counting article mating surfaces is corrosion-resistant steel and makes, and carries out comparatively ideal universal specialized equipment bottled, packed, the canned products counting so be called each relevant industry.But; Existing employed on the market counting grain machine is the straight line counting grain machine mostly; Bottle need stop when bottling, can only realize single bottle or two bottled bottle several, so its output has received certain restriction; This has brought inconvenience for the design and the use of high-speed production lines, also is unfavorable for promoting the raising of production efficiency.
Summary of the invention
The objective of the invention is to overcome the deficiency of prior art, a kind of accuracy and work efficiency of having improved is provided, can be widely used in concurrent several the bottle filling devices of high-speed rotary multistation of industries such as medicine, food, chemical industry.
Another object of the present invention is to further provide the application process of concurrent several the bottle filling devices of a kind of high-speed rotary multistation.
The present invention realizes through following technical scheme:
Concurrent several the bottle filling devices of a kind of high-speed rotary multistation comprise pedestal, and the pedestal middle part is provided with the sieve post, and sieve capital end is provided with sizing screen, and sizing screen is communicated with feed bin.
In addition, pedestal upper surface is provided with the bottling star-wheel, and bottling star-wheel periphery is equipped with the bottling guardrail, between bottling star-wheel and the bottling guardrail dead slot is arranged, and this dead slot forms the positioning and guiding groove.
Wherein, be the center with the sizing screen on the bottling star-wheel, be radial a plurality of vibration sections that are symmetrically distributed with; Above-mentioned sizing screen vibrates under the effect of electric current so that the material in the feed bin is evenly distributed on each vibration section vertically.
Simultaneously, bottling star-wheel outer is arranged with a plurality of location jaw; The bottling star-wheel is provided with a plurality of bottling control cock, is equipped with a counter controller on each bottling control cock, and wherein, counter controller adopts high-speed microprocessor to control, and adopts the infrared detection head to carry out dynamic scan.
Concrete; The bottling star-wheel is provided with 12 groups of vibration sections; Simultaneously, the quantity of vibration section is identical with the quantity of locating jaw and the position is corresponding one by one, and the quantity of bottling control cock is identical with the quantity of locating jaw and the position is corresponding one by one; Special, the cooresponding bottling control cock in each position, the common formation of counter controller and the vibration section row transport portion that independently shakes.
The vibration section comprises and is positioned at one-level that outer field secondary shakes dish and the be positioned at internal layer dish that shakes; In addition; The vibration section also comprises the firm banking that is positioned at its bottom; Firm banking is located at bottling star-wheel upper surface, and in addition, firm banking is provided with two vibration seats; Two vibration seats are used for supporting respectively secondary dish and the one-level dish that shakes that shakes, and shake dish and one-level of secondary shaken to coil under a cooresponding effect of vibrating and done independently horizontal vibration.
The bottling star-wheel back side is provided with motor, and motor is connected with drop-gear box, and drop-gear box is connected with feed belt, and feed belt is connected with gear, and gear is located at the middle part at the bottling star-wheel back side; Gear and sprocket wheel join, and sprocket wheel is connected with into bottle sprocket wheel, advance a bottle sprocket wheel and are located at into bottle middle part, the star-wheel back side; Sprocket wheel is connected through chain with advancing between bottle sprocket wheel; Advance a bottle sprocket wheel and be connected with the bottle outlet sprocket wheel, the bottle outlet sprocket wheel is located at bottle-delivery star wheel back side middle part, advances between bottle sprocket wheel and the bottle outlet sprocket wheel to be connected through chain.
Pedestal upper surface left side is provided with into bottle guardrail and advances a bottle star-wheel, wherein is provided with into bottle guide groove along advancing a bottle star-wheel lateral wall, advances bottle guide groove and is communicated with the positioning and guiding groove.
The pedestal upper surface right side is provided with bottle outlet guardrail and bottle-delivery star wheel, wherein is provided with the bottle outlet guide groove along the bottle-delivery star wheel lateral wall, and the bottle outlet guide groove is communicated with the positioning and guiding groove.
The application process of concurrent several the bottle filling devices of described high-speed rotary multistation may further comprise the steps:
1) treats that bottling advances bottle guardrail and advance in bottle star-wheel; This moment is under the effect of motor; Drive the bottling star-wheel and advance bottle star-wheel and rotate through gear, sprocket wheel, the synchrodrive effect of advancing a bottle sprocket wheel, bottle outlet sprocket wheel; Through the transmission engagement process, treat that bottling gets in the positioning and guiding groove through advancing bottle guide groove, is fixed on the vacant location jaw;
2) sizing screen is done vibration vertically under the effect of electric current, the material in the feed bin is evenly distributed on the row transport portion that independently shakes at each place, vibration section;
3) after material was assigned on each vibration section, the cooresponding one-level dish that shakes was done horizontal vibration, and the material on it is shaken row separately, formed row and was sent to the cooresponding secondary dish that shakes through vibration;
4) the secondary dish that shakes is done horizontal vibration, and the cooresponding one-level dish that shakes is transported material and further shakes row separately, forms even formation through vibration;
5) material to be installed through above-mentioned sizing screen, one-level shake dish, secondary shake three grades of vibration processes of dish shake row separately after, formed even formation is counted through cooresponding counter controller, and gets into through cooresponding bottling control cock and to wait to bottle;
6) counter controller adopts the mode of an infrared detection dynamic scan; The material that falls is detected and counts; When counting income value when equating with preset value, cooresponding bottling control cock is closed, and shakes with the cooresponding one-level of bottling control cock simultaneously and coils and secondary shakes to coil and stops to vibrate feeding;
7) under the effect of motor,, drive bottle-delivery star wheel and rotate this moment, the bottle of the enough materials of dress is seen off through the bottle outlet guide groove through gear, sprocket wheel, the synchrodrive effect of advancing a bottle sprocket wheel, bottle outlet sprocket wheel;
8) bottle of the enough materials of dress is after the bottle outlet guide groove is seen off; The bottling control cock is opened; Bottling control cock cooresponding one-level dish, the secondary disk startup that shakes that shakes, the cooresponding counter controller zero clearing of the control cock of bottling simultaneously is to carry out a next batch counting dress to be bottled.
In said process, drop-gear box is used for adjusting gear, sprocket wheel, advances a bottle sprocket wheel, the synchrodrive process of bottle outlet sprocket wheel.
Compared with prior art, the present invention has following beneficial effect:
The invention provides and a kind ofly can walk bottle continuously, and can on the go bottling and many bottles of device and methods of participating in bottling simultaneously, carry out independently several countings with the relatively long time; Thereby guarantee several accuracy rate, again because of can many bottles participating in simultaneously, so equally also guaranteed the high speed of bottling; Realized the concurrent work of multistation; With respect to a traditional straight line number bottling, the present invention is high speed more, and counting is more accurate.
Description of drawings
To combine embodiment and accompanying drawing that the present invention is made further detailed description below:
Shown in Figure 1 for the side-looking structural representation of the present invention's one specific embodiment;
Shown in Figure 2ly remove the plan structure scheme drawing behind sizing screen and the feed bin for the present invention's one specific embodiment;
Shown in Figure 3 is the inner structure scheme drawing of the pedestal of the present invention's one specific embodiment.
The specific embodiment
Below in conjunction with embodiment and accompanying drawing, the present invention is done further detailed description, but embodiment of the present invention is not limited thereto.
Like Fig. 1 ~ shown in Figure 3 is concurrent several the bottle filling devices of a kind of high-speed rotary multistation of present embodiment, comprises pedestal 20, and pedestal 20 middle parts are provided with sieve post 23, and sieve post 23 tops are provided with sizing screen 11, and sizing screen 11 is communicated with feed bin 12.
In addition, pedestal 20 upper surfaces are provided with bottling star-wheel 4, and bottling star-wheel 4 peripheries are equipped with bottling guardrail 3, between bottling star-wheel 4 and the bottling guardrail 3 dead slot are arranged, and this dead slot forms positioning and guiding groove 21.In the present embodiment, advance bottle guardrail 1, advance bottle star-wheel 2, bottling guardrail 3, bottling star-wheel 4, bottle-delivery star wheel 5, bottle outlet guardrail 6, sizing screen 11, feed bin 12 is formed public part.
Wherein, be the center with sizing screen 11 on the bottling star-wheel 4, be radial a plurality of vibration sections 24 that are symmetrically distributed with; Above-mentioned sizing screen 11 vibrates under the effect of electric current so that the material in the feed bin 12 is evenly distributed on each vibration section 24 vertically.
Simultaneously, bottling star-wheel 4 outers are arranged with a plurality of location jaw 22; Bottling star-wheel 4 is provided with a plurality of bottling control cock 7, is equipped with a counter controller 8 on each bottling control cock 7, and wherein, counter controller 8 adopts high-speed microprocessor to control, and adopts the infrared detection head to carry out dynamic scan.
The concrete quantity of vibration section 24 can be decided according to city office production demand, and in the present embodiment, bottling star-wheel 4 is provided with 12 groups of vibration sections 24.Simultaneously; The quantity of vibration section 24 is identical with the quantity of locating jaw 22 and the position is corresponding one by one; The quantity of bottling control cock 7 is identical with the quantity of locating jaw 22 and the position is corresponding one by one; Special, the cooresponding bottling control cock in each position 7, counter controller 8 and the vibration section 24 common formation row transport portion that independently shakes can independently be accomplished function separately.
Bottling star-wheel 4 back sides are provided with motor 17, and motor 17 is connected with drop-gear box 16,, drop-gear box 16 is connected with feed belt 15, and feed belt 15 is connected with gear 14, and gear 14 is located at the middle part at bottling star-wheel 4 back sides.Gear 14 joins with sprocket wheel 13, and sprocket wheel 13 is connected with into bottle sprocket wheel 19, advances bottle sprocket wheel 19 and is located at into middle part, bottle star-wheel 2 back sides, and sprocket wheel 13 is connected through chain with advancing between bottle sprocket wheel 19.Advance bottle sprocket wheel 19 and be connected with bottle outlet sprocket wheel 18, bottle outlet sprocket wheel 18 is located at bottle-delivery star wheel 5 back sides middle parts, advances between bottle sprocket wheel 19 and the bottle outlet sprocket wheel 18 to be connected through chain.Described motor 17, drop-gear box 16, feed belt 15, gear 14, sprocket wheel 13, advance the driving system that bottle sprocket wheel 19 and bottle outlet sprocket wheel 18 have been formed the embodiment of the invention.
The application process of concurrent several the bottle filling devices of described high-speed rotary multistation may further comprise the steps:
1) treats that bottling is transmitted bottle guardrail 1 and advanced in bottle star-wheel 2 by load-transfer device; This moment is under the effect of motor 17; Drive bottling star-wheel 4 and advance bottle star-wheel 2 and rotate through gear 14, sprocket wheel 13, the synchrodrive effect of advancing bottle sprocket wheel 19, bottle outlet sprocket wheel 18; Through the transmission engagement process, treat that bottling gets in the positioning and guiding groove 21 through advancing bottle guide groove 27, is fixed on the vacant location jaw 22;
2) sizing screen 11 is done vibration vertically under the effect of electric current, the material in the feed bin 12 is evenly distributed on the row transport portion that independently shakes at each 24 places, vibration section;
3) after material was assigned on each vibration section 24, the cooresponding one-level dish that shakes 10 was done horizontal vibration, and the material on it is shaken row separately, formed row and was sent to the cooresponding secondary dish 9 that shakes through vibration;
4) the secondary dish that shakes 9 is done horizontal vibration, and the cooresponding one-level dish 10 that shakes is transported material and further shakes row separately, forms even formation through vibration;
5) material to be installed through above-mentioned sizing screen 11, one-level shake dish 10, secondary shake dish three grades of vibration processes of 9 shake row separately after; Formed even formation is counted through cooresponding counter controller 8, and gets into through cooresponding bottling control cock 7 and to wait to bottle;
6) counter controller 8 adopts the mode of an infrared detection dynamic scan; The material that falls is detected and counts; When the counting income value equates with preset value; Cooresponding bottling control cock 7 is closed, and simultaneously stops to vibrate feeding with bottling control cock 7 cooresponding one-levels dish 10 and the secondary dish 9 that shakes that shakes;
7) under the effect of motor 17,, drive bottling star-wheel 4 and rotate this moment, the bottle of the enough materials of dress is seen off through bottle outlet guide groove 28 with bottle-delivery star wheel 5 through gear 14, sprocket wheel 13, the synchrodrive effect of advancing bottle sprocket wheel 19, bottle outlet sprocket wheel 18;
8) bottle of the enough materials of dress is after bottle outlet guide groove 28 is seen off; Bottling control cock 7 is opened; Bottling control cock 7 cooresponding one-levels dish 10, the secondary dish 9 that shakes that shakes starts, and the control cock of bottling simultaneously 7 cooresponding counter controller 8 zero clearings are to carry out next batch counting dress grain to be bottled.
In said process, drop-gear box 16 is used for adjusting gear 14, sprocket wheel 13, advances bottle sprocket wheel 19, the synchrodrive process of bottle outlet sprocket wheel 18.
In the practical application; The bottling star-wheel 4 be in rotary state always, the bottle of filling material after bottle outlet guide groove 28 is seen off, through advance bottle guide groove 27 will treat the bottling send in the positioning and guiding groove 21; Be fixed on the vacant location jaw 22; Accomplishing the purpose that continuity is produced, and the regulating action through drop-gear box 16, the accuracy rate of ensuring equipment work.
In addition, track size and the size of advancing on bottle guardrail 1 of bottle of the present invention is complementary with bottle guide groove 27 sizes of advancing on bottle star-wheel 2 of advancing.Simultaneously, track size and the size of bottle and bottle outlet guide groove 28 sizes on the bottle-delivery star wheel 6 advanced on bottle guardrail 5 are complementary; Comprehensive, promptly to guarantee the into precision of bottle guide groove 27 and bottle outlet guide groove 28, make the bottle can smooth and easy transition again above that.
Further, above-mentionedly advance bottle guide groove 27 sizes and how much adjust through bottle size, output; How many above-mentioned bottle outlet guide groove 28 sizes are adjusted through bottle size, output.
The rotation of advancing bottle star-wheel 2, bottling star-wheel 4 and bottle-delivery star wheel 5 must guarantee strict transmitting ratio, and the center line velocity of advancing bottle guide groove 27, positioning and guiding groove 21 and bottle outlet guide groove 28 on it must keep identical, to guarantee synchronous working.
Claims (8)
1. concurrent several the bottle filling devices of high-speed rotary multistation is characterized in that comprising pedestal (20), and pedestal (20) middle part is provided with sieve post (23), and sieve post (23) top is provided with sizing screen (11), and sizing screen (11) is communicated with feed bin (12);
Pedestal (20) upper surface is provided with bottling star-wheel (4), and bottling star-wheel (4) periphery is equipped with bottling guardrail (3), between bottling star-wheel (4) and the bottling guardrail (3) dead slot is arranged, and this dead slot forms positioning and guiding groove (21);
It is the center that bottling star-wheel (4) is gone up with sizing screen (11), is the radial a plurality of vibration sections (24) that are symmetrically distributed with; Wherein sizing screen (11) can be done vibration vertically, is used for the material of feed bin (12) is evenly distributed to each vibration section (24);
Bottling star-wheel (4) outer is arranged with a plurality of location jaws (22); Bottling star-wheel (4) is provided with a plurality of bottling control cock (7), is equipped with a counter controller (8) on each bottling control cock (7);
The quantity of vibration section (24) is identical with the quantity of locating jaw (22) and the position is corresponding one by one; The quantity of the control cock of bottling simultaneously (7) is identical and the position is corresponding one by one with the quantity of location jaw (22), wherein the cooresponding bottling control cock in each position (7), counter controller (8) and vibration section (24) formation row transport portion that independently shakes jointly.
2. concurrent several the bottle filling devices of high-speed rotary multistation according to claim 1 is characterized in that described vibration section (24) comprises and are positioned at one-level that outer field secondary shakes dish (9) and the be positioned at internal layer dish (10) that shakes; In addition, vibration section (24) also comprise the firm banking (25) that is positioned at its bottom, and firm banking (25) is located at bottling star-wheel (4) upper surface; Firm banking (25) is provided with two vibration seats (26); Two vibration seats (26) support secondary dish (9) and the one-level dish (10) that shakes that shakes respectively; Secondary dish (9) and the one-level dish (10) that shakes that shakes is done independently horizontal vibration under the effect of cooresponding vibration seat (26).
3. concurrent several the bottle filling devices of high-speed rotary multistation according to claim 1 is characterized in that described bottling star-wheel (4) is provided with 12 groups of vibration sections (24).
4. concurrent several the bottle filling devices of high-speed rotary multistation according to claim 1 is characterized in that described bottling star-wheel (4) back side is provided with motor (17), and in addition, motor (17) is connected with drop-gear box (16); Drop-gear box (16) is connected with feed belt (15), and feed belt (15) is connected with gear (14), and gear (14) is located at the middle part at bottling star-wheel (4) back side; Gear (14) and sprocket wheel (13) join, and sprocket wheel (13) is connected with into bottle sprocket wheel (19), advance a bottle sprocket wheel (19) and are located at into middle part, bottle star-wheel (2) back side, and sprocket wheel (13) is connected through chain with advancing between bottle sprocket wheel (19); Advance a bottle sprocket wheel (19) and be connected with bottle outlet sprocket wheel (18), bottle outlet sprocket wheel (18) is located at bottle-delivery star wheel (5) back side middle part, advances between a bottle sprocket wheel (19) and the bottle outlet sprocket wheel (18) to be connected through chain.
5. concurrent several the bottle filling devices of high-speed rotary multistation according to claim 1; It is characterized in that described pedestal (20) upper surface left side is provided with into bottle guardrail (1) and advances a bottle star-wheel (2); Be provided with into bottle guide groove (27) along advancing a bottle star-wheel (2) lateral wall, advance a bottle guide groove (27) and be communicated with positioning and guiding groove (21).
6. concurrent several the bottle filling devices of high-speed rotary multistation according to claim 1; It is characterized in that described pedestal (20) upper surface right side is provided with bottle outlet guardrail (6) and bottle-delivery star wheel (5); Be provided with bottle outlet guide groove (28) along bottle-delivery star wheel (5) lateral wall, bottle outlet guide groove (28) is communicated with positioning and guiding groove (21).
7. application process about concurrent several the bottle filling devices of the described high-speed rotary multistation of claim 1-6 is characterized in that may further comprise the steps:
Treat that bottling advances bottle guardrail (1) and advance in bottle star-wheel (2); This moment is under the effect of motor (17); Drive bottling star-wheel (4) and advance a bottle star-wheel (2) rotation through gear (14), sprocket wheel (13), the synchrodrive effect of advancing a bottle sprocket wheel (19), bottle outlet sprocket wheel (18); Through the transmission engagement process, treat that bottling gets in the positioning and guiding groove (21) through advancing a bottle guide groove (27), is fixed on the vacant location jaw (22);
Sizing screen (11) is done vibration vertically under the effect of electric current, the material in the feed bin (12) is evenly distributed on the row transport portion that independently shakes at place, each vibration section (24);
Material is assigned to after each vibration section (24) goes up, and the cooresponding one-level dish (10) that shakes is done horizontal vibration, and the material on it is shaken row separately, forms one through vibration and is listed as and is sent to the cooresponding secondary dish (9) that shakes;
The secondary dish (9) that shakes is done horizontal vibration, and the cooresponding one-level material that dish (10) carried that shakes is further shaken row separately, forms even formation through vibration;
Material to be installed through above-mentioned sizing screen (11), one-level shake dish (10), secondary shake three grades of vibration processes of dish (9) shake row separately after; Formed even formation is counted through cooresponding counter controller (8), and gets into through cooresponding bottling control cock (7) and to wait to bottle;
Counter controller (8) adopts the mode of an infrared detection dynamic scan; The material that falls is detected and counts; When the counting income value equates with preset value; Cooresponding bottling control cock (7) is closed, and simultaneously stops to vibrate feeding with the cooresponding one-level of bottling control cock (7) dish (10) and the secondary dish (9) that shakes that shakes;
This moment is under the effect of motor (17); Through gear (14), sprocket wheel (13), the synchrodrive effect of advancing a bottle sprocket wheel (19), bottle outlet sprocket wheel (18); Drive bottling star-wheel (4) and bottle-delivery star wheel (5) and rotate, the bottle of the enough materials of dress is seen off through bottle outlet guide groove (28);
The bottle of the enough materials of dress is after bottle outlet guide groove (28) is seen off; Bottling control cock (7) is opened; Dish (10), secondary dish (9) startup of shaking of shaking of bottling control cock (7) cooresponding one-level; The cooresponding counter controller of the control cock of bottling simultaneously (7) (8) zero clearing is to carry out next batch counting dress grain to be bottled.
8. the application process of concurrent several the bottle filling devices of high-speed rotary multistation according to claim 7 is characterized in that described drop-gear box (16) adjusting gear (14), sprocket wheel (13), advances a bottle sprocket wheel (19), the synchrodrive process of bottle outlet sprocket wheel (18).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210240258.XA CN102745349B (en) | 2012-07-11 | 2012-07-11 | High-speed rotation type multi-station counting and bottling concurrent device and application method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210240258.XA CN102745349B (en) | 2012-07-11 | 2012-07-11 | High-speed rotation type multi-station counting and bottling concurrent device and application method thereof |
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| CN102745349A true CN102745349A (en) | 2012-10-24 |
| CN102745349B CN102745349B (en) | 2014-04-09 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105691762A (en) * | 2016-04-25 | 2016-06-22 | 崔学晨 | Grain counting and packing device |
| CN104070356B (en) * | 2014-07-04 | 2017-03-15 | 东莞市宏亚机械有限公司 | A kind of unusual egg automatic assembling |
| CN114476159A (en) * | 2022-04-02 | 2022-05-13 | 安徽国审信息科技有限公司 | Quantitative bottling controller based on PLC adjustment and control method thereof |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN102745349B (en) | 2014-04-09 |
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