CN102742613A - Ring-shaped plane fried sticky rice sheet processor - Google Patents

Ring-shaped plane fried sticky rice sheet processor Download PDF

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Publication number
CN102742613A
CN102742613A CN2012102034893A CN201210203489A CN102742613A CN 102742613 A CN102742613 A CN 102742613A CN 2012102034893 A CN2012102034893 A CN 2012102034893A CN 201210203489 A CN201210203489 A CN 201210203489A CN 102742613 A CN102742613 A CN 102742613A
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plane
ring
box body
rotating disk
shaped
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CN2012102034893A
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CN102742613B (en
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钱志良
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Abstract

The invention belongs to the field of food processing machinery and particularly relates to a ring-shaped plane processor for producing pot fried sticky rice sheets in batch. The ring-shaped plane processor comprises a chassis, a plane ring-shaped rotary disc arranged on the chassis, a plurality of bottomless feeding hoppers arranged on a coating region section of the plane ring-shaped rotary disc and a heating box installed below the plane ring-shaped rotary disc, wherein the plane ring-shaped rotary disc is detachably connected with the heating box to form an integrated ring-shaped box body, the ring-shaped box body is provided with a central shaft, a plurality of spokes are connected between the central shaft and the inner side of the ring-shaped box body, the central shaft of the ring-shaped box body is installed on a bearing of a central shaft bearing seat of the chassis, and a fluted disc which is meshed with a small gear on an output shaft of a variable speed transmission box is arranged on the inner circumferential face of the ring-shaped box body. The ring-shaped plane processor has a simple structure, concise and beautiful appearance and good safety, is convenient to operate and is stable to run; and with the adoption of the ring-shaped plane processor, the working efficiency is greatly improved, the maintenance rate is increased, the production cost is low, and the yield is very high.

Description

Circle type plane Ci sheet processing machine
Technical field
The invention belongs to the food processing machinery field, be specifically related to a kind of circle type plane processing machine that is used to produce in batches pot Ci sheet.
Background technology
Pot Ci sheet traditional processing method is that glutinous rice is prolonged, bakes and form thin and brittle along the pot wall pressure, and it process trouble, the end product quality instability, and it is big to process labour intensity, and work efficiency is low.In order to address the above problem; It is a kind of " the plane circle type rotating disk Pan Fried Rice Cake Film Processing Machine " of " 200720302894.5 " for a kind of " Pan Fried Rice Cake Film Processing Machine " of " ZL01210007.2 " with application number that the applicant has successively developed and disclose the patent No.; The former is that one of installation can be by the horizontal drum of transmission mechanism driven rotary on rack construction; Need continuously the some circles of rotation just can produce certain thickness certified products, thereby production efficiency owe high; The latter is provided with a plane circle type rotating disk on frame, some loading hoppers are set on the rotating disk card, and the dial rotation process all applies one deck through each loading hopper; Thereby continual have finished product to machine; Production efficiency improves greatly, but this processing machine also exist below more problem: 1, structurally adopt rotating disk and heating cabinet detachable design, heating cabinet transfixion; Dial rotation, heat conduction is uneven easily; 2, employing is driven the gear wheel on the spoke face that is arranged at the central shaft spoke by the pinion on the speed reducing transmission case, complex structure, and transfer process power reduces greatly; 3, rotating disk holds the limited roller support running of its level along the limit by the spoke and the outside folder of inboard; Higher to spoke and central shaft requirement of strength, central shaft, axle bed, gear wheel and spoke all must have the firm drive dial rotation of enough intensity and volume ability, and under this force way; Thereby the load bearing component easy deformation produces fault or causes the rotating disk distortion not turn round during the machine long-term operation; The maintenance rate of machine is high, and service life is short, and cost is high; 4, each parts is prone to distortion, fault in the continuous heating process of heating cabinet; 5, this processor turntable peripheral accessory is many, and floor space is big, and the staff can't be with regard near operation, operation inconvenience; 6, the material that attaches that gets off on the flavouring colour-regulating loading hopper directly is sprinkled upon on pot Ci, and it is uneven that the flavouring colour-regulating material on the finished product spills material, influences the outward appearance and the mouthfeel of finished product.7, elasticity only is installed and scrapes pressing plate on the shaped as frame pole bracket, the finished product both sides burr irregularity of production needs the later stage to cut off, and produces waste, has increased production cost, and 8, the trim width spoke is bigger, need be converted into again behind the artificial machine down little during recovery from pack, reclaim inconvenience.
Summary of the invention
The objective of the invention is to provide for addressing the above problem that a kind of production efficiency is high, maintenance rate is low, production cost is low, easy to operate, carousel-type Pan Fried Rice Cake Film Processing Machine that end product quality is higher.
Above-mentioned technical purpose of the present invention is achieved through following technical scheme:
One Artenkreis type plane Ci sheet processing machine; Comprise the chassis, be arranged at the plane circle type rotating disk on the chassis and be arranged at the loading hopper of the some no end on the circle type rotating disk coating zone section of plane; Be installed on the heating cabinet of circle type rotating disk below, plane; Said plane circle type rotating disk and said heating cabinet are the circle molding box bodies that removably links into an integrated entity, and said circle molding box body is provided with central shaft, are connected with some spokes between central shaft and the circle molding box body inboard; The central shaft of said circle molding box body is installed on the bearing of central shaft bearing on said chassis, the inner peripheral surface of said circle molding box body or outer peripheral face be provided with the change gearbox output shaft on the fluted disc that is meshed of pinion.
Plane circle type rotating disk is removably to be connected with said heating cabinet, after the equipment of being convenient to is out of order, detachably carries out maintenance, the replacing of each parts, and is easy to maintenance.
Spoke is only born the firm casing of stay bolt during equipment operation; Prevent the effect of casing sideslip, do not carry the power of gravity direction, and directly drive the casing running by change gearbox; Need not to pass through the spoke transmission again through central shaft, thus less to the requirement of strength of spoke and central shaft.
Plane circle type rotating disk and heating cabinet are that the circle molding box body that links into an integrated entity has replaced former dial rotation and the fixed mode of heating cabinet has reduced thermal loss, has improved the heat transfer efficiency of rotating disk.
As preferably, said chassis is provided with the supporting rollern that is used for support ring molding box body.
As preferably, said supporting rollern is installed on through roller shaft and regulates on the bearing.
As preferably, said adjusting bearing comprises the plate of lifting that base plate and one of which end are articulated on the base plate, another free end upwards lifts, and said lifting between plate and the base plate is connected through the bolt adjustable ground, and said roller shaft is installed on the free end of lifting plate.
Lift plate and have the effect of elastic buffer.
This equipment rotates plane circle type rotating disk and heating cabinet together, and adopts the bottom to carry the mode of all gravity.Through cooperating of this bearing mode and above-mentioned firm mode and drive manner, the complete equipment structure is simpler, the good stability of running; Uninterruptedly running for a long time; Production efficiency improves greatly, can not collapse or sideslip reduces maintenance rate greatly, and production environment is safer; The longer service life of while equipment, production cost also decreases.
As preferably, said circle molding box body bottom is provided with the ring track that matches with supporting rollern.
The mode that adopts the ring track to cooperate with supporting rollern more is difficult for sideslip when making the whole box body running, the stability during equipment operation is better.
As preferably, be provided with flavouring colour-regulating article feeding device above the said coating zone section end, said flavouring colour-regulating article feeding device comprises the conveyer belt by its transfer rate of variable speed electric motors, particularly control of hopper and hopper below.
As preferably, be provided with the blanking swash plate between said conveyer belt end and the plane circle type rotating disk card.
The material that attaches that gets off on the flavouring colour-regulating loading hopper directly is sprinkled upon on pot Ci, can cause the flavouring colour-regulating material on the finished product to spill the material inequality, influences the outward appearance and the mouthfeel of finished product.Adopt conveyer belt to guarantee to attach material with the blanking swash plate of being with cushioning effect and be spread across uniformly on pot Ci face, finished product outward appearance and mouthfeel are better.And various to attach the amount that material as the different in kind of white sugar, sesame etc. need also different, and the speed that can regulate variable speed electric motors, particularly is as required controlled to attach and expected to be sprinkled upon the density on pot Ci, thereby obtains the finished product of different quality specifications.
As preferably, said coating zone section end middle part card is provided with the vertical cutter with the card Elastic Contact.
The trim width spoke is bigger, reverses easily with the card rotation direction after finished product was scooped up when existing equipment reclaimed and runs, and be difficult for reclaiming, and sheet is bigger, and the later stage recovery also needs to carry out repeatedly backfin through equipment or manual work and becomes small pieces.This equipment directly cuts a unstripped pot Ci on card through cutter after applying completion uniformly, and the finished product sheet size after peeling off is evenly moderate, is difficult for running with card, reclaims conveniently.Simultaneously can be different according to the specification of selling finished product, on card, can be provided with some vertical cutter.The standard that realizes trimmed size quantizes.Mechanization degree is higher, and the efficient of production also improves greatly.
As preferably, be positioned at the blanking swash plate on the circle type rotating disk card of said plane and be provided with dismountable pressure roller along the rear side of the rotating disk direction of motion.
After flavouring colour-regulating attached material and evenly be sprinkled upon on pot Ci sheet, if directly go out finished product attach material easily reclaim with transportation in come off, carry out compacting through pressure roller after, attach material firmly attached on the undried pot Ci sheet still, finished product article phase and mouthfeel are better.
As preferably, said chassis periphery is evenly equipped with pillar, and said pillar is connected with the support that is positioned on the card, and said loading hopper is arranged at said support.
Chassis edge is provided with pillar, further firm whole box body.
Complete equipment integral body is cylindric, at an intercolumniation Shell Plate is set again, has both played further heat insulation effect, makes overall structure simpler, attractive in appearance again.Take operating platform again on the pillar top and be used for placing a pot Ci raw material, operating personnel's operation of can directly feed in raw material had nearby not only made things convenient for but also safety.
As preferably, be positioned at flavouring colour-regulating article feeding device on the circle type rotating disk of said plane and be provided with the shovel materials device along the rear side of the rotating disk direction of motion, said shovel materials device rear end is connected with finished product and reclaims conveyer belt.
The shovel materials device can be set to comprise with the reverse tangent perching knife of plane circle type rotating disk card and reclaim guide plate with the inclination that is connected in the perching knife rear end that the recovery conveyer belt is connected in and tilts to reclaim the guide plate rear end.
The pot Ci sheet that shovels out through the shovel materials device is directly sent into packing shop and is packed through reclaiming conveyer belt.Realize simple, convenient, clean and tidy streamline production model.
In sum, the present invention has following beneficial effect:
1, complete equipment is simple in structure, and is aesthetic in appearance, easy to operate, stable, and security is good;
2, use this equipment operating efficiency to improve greatly, maintenance rate is low, and production cost is low, and yield rate is very high;
3, use this equipment can produce the product of different size quantitatively, and finished product is mutually very good.
4, use this equipment can in loading hopper, add different raw materials as required, but the product of production multilayer or sandwich, even can iron various cake classes etc., realize a tractor serves several purposes.
Description of drawings:
Fig. 1 is the equipment overall structure sketch map;
Fig. 2 is that equipment is cut structural representation open;
Fig. 3 is an A portion structure for amplifying sketch map among Fig. 1;
Fig. 4 is shovel materials device and recovery conveyer belt structure sketch map;
Fig. 5 is a cast tank floor structural representation;
Fig. 6 is supporting rollern and elastic support structural representation one;
Fig. 7 is supporting rollern and elastic support structural representation two;
1-circle molding box body among the figure, 11-plane circle type rotating disk, 12-heating cabinet, 13-fluted disc, 14-pressure roller, 15-support; The 16-cutter, 16-ring track, 3-loading hopper, 31-applicator roll, 4-central shaft, 41-spoke; The 5-chassis, the 51-base plate, 52-lifts plate, 53-supporting rollern, 54-roller shaft, 55-central shaft bearing; The 57-elastic support, 6-change gearbox, 61-pinion, 71-hopper, 72-conveyer belt; 73-blanking swash plate, the 8-pillar, the 81-Shell Plate, 9-shovels materials device, and 10-reclaims conveyer belt.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is done further explain.
This specific embodiment only is to explanation of the present invention; It is not a limitation of the present invention; Those skilled in the art can make the modification that does not have creative contribution to present embodiment as required after reading this specification, but as long as in claim scope of the present invention, all receive the protection of Patent Law.
Embodiment one:
Like accompanying drawing 1,2,3,4,6, the circle type plane Ci sheet processing machine shown in 7; Comprise chassis 5, be arranged at the plane circle type rotating disk 11 on the chassis 5 and be arranged at the loading hopper of the some no end 3 on the circle type rotating disk 11 coating zone sections of plane; Be installed on the heating cabinet 12 of circle type rotating disk 11 belows, plane; Plane circle type rotating disk 11 is the circle molding box bodies 1 that removably link into an integrated entity with heating cabinet 12; Circle molding box body 1 is provided with central shaft 4; Be connected with some spokes 41 between central shaft 4 and the circle molding box body inboard, the central shaft 4 of circle molding box body is installed on the bearing of central shaft bearing 55 on chassis 5, the inner peripheral surface of circle molding box body 1 be provided with change gearbox 6 output shafts on the fluted disc 13 that is meshed of pinion 61.
Be evenly equipped with the supporting rollern 53 that is used for support ring molding box body 1 on the chassis 5.Supporting rollern 53 is installed on through roller shaft 54 and regulates on the bearing 57.Said adjusting bearing 57 comprises that base plate 51 and one of which end are articulated on the base plate 51, another free end upwards lifts lifts plate 52, lifts between plate 52 and the base plate 51 to be connected through the bolt adjustable ground, and roller shaft 54 is installed on the free end of lifting plate 52.Wherein a supporting rollern 53 is all respectively established at each root roller shaft 54 two ends, and is beneath by 57 supports of two adjusting bearings.
Loading hopper 3 is a square; Loading hopper 3 is along back side panel and both sides side plate and card 3 Elastic Contact of card 3 fortune to direction.
Coating zone section end top is provided with flavouring colour-regulating article feeding device; Said flavouring colour-regulating article feeding device comprises hopper 71, hopper 71 belows by the conveyer belt 72 of its transfer rate of variable speed electric motors, particularly control and be arranged at the blanking swash plate 73 between terminal and plane circle type rotating disk 11 cards of conveyer belt 72.Coating zone section end middle part card is provided with two vertical cutteves 16 with the card Elastic Contact, is divided into three through two vertical cutteves 16 with what pot Ci sheet was divided equally.Be positioned at blanking swash plate 73 on circle type rotating disk 11 cards of plane and be provided with dismountable pressure roller 14 along the rear side of the rotating disk direction of motion; Below flavouring colour-regulating article feeding device, be provided with two hack levers perpendicular to card; Be provided with the hasp that can rotate freely in the inboard of hack lever; Add at need and to attach when material pressure roller 14 is placed on pot Ci sheet, again the hasp underspin is fastened the two ends of pressure roller 14.Thereby make pressure roller 14 freely rotate and be not shifted with card.
Chassis 5 peripheries are evenly equipped with pillar 8, and pillar 8 is connected with the support 15 that is positioned on the card 11, and loading hopper 3 is arranged on the said support 15, and 8 on pillar is connected with Shell Plate 81.On pillar 8, take an operating platform, can the container of dress pot Ci tablet raw material be placed on the operating platform.Wherein on the card of every pillar 8 correspondences and the position on the corresponding card in centre of per two pillars 8 all is provided with a loading hopper 3.Operating personnel may stand between two pillars 8 like this, can operate two to three loading hoppers 3 simultaneously and feed in raw material, and need not manual work and operate one to one, and operation is very easy, and efficient is higher.
Be positioned at flavouring colour-regulating article feeding device on the plane circle type rotating disk 11 and be provided with shovel materials device 9 along the rear side of the rotating disk direction of motion, said shovel materials device 9 rear ends are connected with finished product and reclaim conveyer belt 10.This shovel materials device 9 comprises and reverse tangent perching knife of plane circle type rotating disk 11 cards and the inclination recovery guide plate that is connected in the perching knife rear end, reclaims conveyer belt 10 and be connected in recovery guide plate rear end.
Operating personnel add pot Ci tablet raw material in loading hopper 3 after, along with the rotation that plane circle type rotating disk 11 cards are not stopped, raw material being coated on the card from level to level; Through behind last loading hopper; Pot Ci sheet meets the requirements of thickness and is divided into three wide finished products, after can adding or not add flavouring colour-regulating as required and attaching material, reclaims again; After shovel materials device 9 scooped up pot Ci sheet, pot Ci sheet automatically was separated into three strips entering recovery conveyer belt 10 and is transported to packing shop.
This equipment complete equipment is simple in structure, and external form is succinctly attractive in appearance, and is easy to operate, stable, and security is good; Use this equipment operating efficiency to improve greatly, maintenance rate is low, and production cost is low, and yield rate is very high.
Embodiment two:
Be in circle molding box body 1 bottom different with embodiment is provided with the ring track 16 that matches with supporting rollern 53 shown in accompanying drawing 1-7.Adopt ring track 16 and the mode that supporting rollern 53 cooperates, more be difficult for sideslip when making whole box body 1 running, the stability during equipment operation is better.

Claims (11)

1. an Artenkreis type plane Ci sheet processing machine; Comprise chassis (5), be arranged at the plane circle type rotating disk (11) on the chassis (5) and be arranged at the loading hopper of the some no end (3) on plane circle type rotating disk (11) the coating zone section; Be installed on the heating cabinet (12) of plane circle type rotating disk (11) below; It is characterized in that: said plane circle type rotating disk (11) is the circle molding box body (1) that removably links into an integrated entity with said heating cabinet (12); Said circle molding box body (1) is provided with central shaft (4); Be connected with some spokes (41) between central shaft (4) and the circle molding box body inboard; The central shaft (4) of said circle molding box body is installed on the bearing of central shaft bearing (55) on said chassis (5), the inner peripheral surface of said circle molding box body (1) or outer peripheral face be provided with change gearbox (6) output shaft on the fluted disc (13) that is meshed of pinion (61).
2. according to the said Artenkreis type plane Ci sheet processing machine of claim 1, it is characterized in that: said chassis (5) are provided with the supporting rollern (53) that is used for support ring molding box body (1).
3. according to the said Artenkreis type plane Ci sheet processing machine of claim 2, it is characterized in that: said supporting rollern (53) is installed on through roller shaft (54) and regulates on the bearing (57).
4. according to the said Artenkreis type plane Ci sheet processing machine of claim 3; It is characterized in that: said adjusting bearing (57) comprises that base plate (51) and one of which end be articulated in that base plate (51) is gone up, another free end upwards lifts lifts plate (52); Said lifting between plate (52) and the base plate (51) is connected through the bolt adjustable ground, and said roller shaft (54) is installed on the free end of lifting plate (52).
5. according to claim 2 or 3 or 4 said Artenkreis type plane Ci sheet processing machines, it is characterized in that: said circle molding box body (1) bottom is provided with the ring track (16) that matches with supporting rollern (53).
6. according to the said Artenkreis type plane Ci sheet processing machine of claim 5; It is characterized in that: said coating zone section end top is provided with flavouring colour-regulating article feeding device, and said flavouring colour-regulating article feeding device comprises the conveyer belt (72) by its transfer rate of variable speed electric motors, particularly control of hopper (71) and hopper (71) below.
7. according to the said Artenkreis type plane Ci sheet processing machine of claim 6, it is characterized in that: be provided with blanking swash plate (73) between said conveyer belt (72) end and plane circle type rotating disk (11) card.
8. according to the said Artenkreis type plane Ci sheet processing machine of claim 7, it is characterized in that: said coating zone section end middle part card is provided with the vertical cutter (16) with the card Elastic Contact.
9. a said according to Claim 8 Artenkreis type plane Ci sheet processing machine is characterized in that: be positioned at blanking swash plate (73) on said plane circle type rotating disk (11) card and be provided with dismountable pressure roller (14) along the rear side of the rotating disk direction of motion.
10. according to the said Artenkreis type plane Ci sheet processing machine of claim 9; It is characterized in that: said chassis (5) periphery is evenly equipped with pillar (8); Said pillar (8) is connected with the support (15) that is positioned on the card (11), and said loading hopper (3) is arranged at said support (15).
11. according to claim 7,8,9 or 10 said Artenkreis type plane Ci sheet processing machines; It is characterized in that: be positioned at flavouring colour-regulating article feeding device on the said plane circle type rotating disk (11) and be provided with shovel materials device (9) along the rear side of the rotating disk direction of motion, said shovel materials device (9) rear end is connected with finished product and reclaims conveyer belt (10).
CN201210203489.3A 2012-06-20 2012-06-20 Ring-shaped plane fried sticky rice sheet processor Active CN102742613B (en)

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CN102742613B CN102742613B (en) 2015-03-18

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108077344A (en) * 2018-02-15 2018-05-29 宗文涛 A kind of full-automatic single-piece production customization pancake-baking machine

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2466924Y (en) * 2001-01-02 2001-12-26 钱志良 Glutinous rice crust sheets processing machine
CN101006796A (en) * 2007-01-19 2007-08-01 钱志良 An overlapped glutinous rice crust sheets processing machine
WO2008037050A1 (en) * 2006-09-29 2008-04-03 Fgf Brands Inc. System and method for preparing naan bread
EP2002724A1 (en) * 2007-06-13 2008-12-17 Masdac Co., Ltd. Apparatus for producing baked confectionery product and method for producing the same
CN201174958Y (en) * 2007-12-11 2009-01-07 钱志良 Glutinous rice crust sheets processing machine with plane circle type turntable boiler
CN202873666U (en) * 2012-06-20 2013-04-17 钱志良 Ring type planar sticky rice cracker processing machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2466924Y (en) * 2001-01-02 2001-12-26 钱志良 Glutinous rice crust sheets processing machine
WO2008037050A1 (en) * 2006-09-29 2008-04-03 Fgf Brands Inc. System and method for preparing naan bread
CN101006796A (en) * 2007-01-19 2007-08-01 钱志良 An overlapped glutinous rice crust sheets processing machine
EP2002724A1 (en) * 2007-06-13 2008-12-17 Masdac Co., Ltd. Apparatus for producing baked confectionery product and method for producing the same
CN201174958Y (en) * 2007-12-11 2009-01-07 钱志良 Glutinous rice crust sheets processing machine with plane circle type turntable boiler
CN202873666U (en) * 2012-06-20 2013-04-17 钱志良 Ring type planar sticky rice cracker processing machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108077344A (en) * 2018-02-15 2018-05-29 宗文涛 A kind of full-automatic single-piece production customization pancake-baking machine

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