CN102733080A - Three-dimensional fully-fashion tricot machine - Google Patents

Three-dimensional fully-fashion tricot machine Download PDF

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Publication number
CN102733080A
CN102733080A CN2012101766856A CN201210176685A CN102733080A CN 102733080 A CN102733080 A CN 102733080A CN 2012101766856 A CN2012101766856 A CN 2012101766856A CN 201210176685 A CN201210176685 A CN 201210176685A CN 102733080 A CN102733080 A CN 102733080A
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CN
China
Prior art keywords
cloth
bearing plate
tension
fashion
fixed head
Prior art date
Application number
CN2012101766856A
Other languages
Chinese (zh)
Inventor
王敏其
王水
赵启
胡小伟
周旭锋
Original Assignee
常州市武进五洋纺织机械有限公司
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Application filed by 常州市武进五洋纺织机械有限公司 filed Critical 常州市武进五洋纺织机械有限公司
Priority to CN2012101766856A priority Critical patent/CN102733080A/en
Publication of CN102733080A publication Critical patent/CN102733080A/en

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Abstract

The invention relates to a three-dimensional fully-fashioned tricot machine which comprises a knitting device and a coiling device which are installed on a machine frame, wherein the coiling device comprises a roll-up mechanism and a tension adjustment mechanism which are installed on the machine frame; the tension adjustment mechanism comprises a bearing carrier plate, tension bars, a tension adjustment spring gear capable of resetting the bearing carrier plate rotatablely, and a sensing device for detecting the rotation angle of the bearing carrier plate; the bearing carrier plate is installed on the machine frame through an axis pin in a swing mode; the two tension bars are installed on both sides of the axis pin of the bearing carrier plate; one end of the tension adjustment spring gear is connected with the end part of the bearing carrier plate, and the other end is connected with the machine frame; the initial position of the bearing carrier plate and the operation direction of the textile form a certain included angle; and the sensing device is connected with the roll-up mechanism in a control mode. The tricot machine can ensure no distortion or deformation of the textile pattern after coiling; the coiled textile can still have favorable elasticity; and in the coiling process, different tension adjustments can be carried out according to the textile varieties to ensure the formation of the textile.

Description

A kind of three-dimensional fully-fashion tricot machine
Technical field
The present invention relates to the warp knitting machine equipment technical field, particularly a kind of three-dimensional fully-fashion tricot machine.
Background technology
Advantages such as three-dimensional fully-fashion tricot machine is applicable to that cotton yarn, spandex etc. are high-elastic, the braiding of ultra-fine feed stock, and that fabric has is high-elastic, closely knit, cultivate one's moral character, breathe freely need guarantee stable tension when batching, just can guarantee indeformable, the easy knocking over of fabric.Existing batching apparatus such as Fig. 2 that is used for warp knitting machine fabric; Rotate synchronously by two cloth beams 11; Under the gravitational pressure of compress roller 12, accomplish batching to fabric; And through governing mechanism of tension coiling tension is regulated, but existing batching apparatus is not accurate enough to the adjusting of tension force, can not in time adjust the operation of cloth beam according to the variation of tension force.
Summary of the invention
Technical problem to be solved by this invention is: a kind of three-dimensional fully-fashion tricot machine is provided, and fabric tension is regulated accurately when batching, and is simple in structure.
The technical solution adopted for the present invention to solve the technical problems is: a kind of three-dimensional fully-fashion tricot machine; Comprise rack-mounted knit unit and batching apparatus; Batching apparatus comprises rack-mounted cloth-winding mechanism and governing mechanism of tension; Tension adjustment spring assembly that governing mechanism of tension comprises bearing plate, tension rail, bearing plate is rotated resets and the sensing device that detects the bearing plate rotational angle, bearing plate is installed on the frame through bearing pin swingably, and two tension rails are installed in the bearing pin both sides of bearing plate; One end of tension adjustment spring assembly is connected with the end of bearing plate; The other end is connected with frame, and the initial position of bearing plate and the traffic direction of fabric are in a certain angle, and sensing device links with cloth-winding mechanism control.
Further limit, when the deflection angle that detects bearing plate when sensing device exceeded range of set value, the control cloth-winding mechanism stopped batching, and when the deflection angle that detects bearing plate when sensing device was lower than range of set value, the control batcher began batching.
Further limit; Cloth-winding mechanism comprises cloth beam, compress roller and cloth beam fixed head; Cloth beam and compress roller are installed on the frame through the cloth beam fixed head, and cloth beam is fixedly mounted on the cloth beam fixed head, but compress roller floating ground is installed on the cloth beam fixed head.
Make compress roller floating ground be installed in the compress groove on the cloth beam fixed head but have on the cloth beam fixed head, the two end axles of compress roller is installed in the compress groove, makes things convenient for the workman when changing yarn, the fabric degree of tightness to be regulated.
Sensing device comprises two photoelectric sensors and a tablet; Tablet is arranged on the bearing plate; The position relation of two photoelectric sensors and a tablet is: when the deflection angle of bearing plate exceeds range of set value; Tablet and one of them photoelectric sensor effect, when the deflection angle of bearing plate is lower than range of set value, tablet and another photoelectric sensor effect.
Two photoelectric sensors and the bearing pin through bearing plate are installed on the frame through fixed head.
The tension adjustment spring assembly comprises spring base and spring, and an end of spring is connected with rack-mounted spring base, and the other end is connected with bearing plate through the drag hook that is arranged on the bearing plate.
The invention has the beneficial effects as follows: the undistorted distortion of fabric design after this warp knitting machine can not only guarantee to batch; After being batched, fabric still can keep better elastic; And when take-up, can carry out various tension adjustment to guarantee the setting of fabric according to fabric types.
Description of drawings
Below in conjunction with the accompanying drawing and the specific embodiment the present invention is done further detailed explanation;
Fig. 1 is the structural representation of batching apparatus of the present invention;
Fig. 2 is the structural representation of this traditional batching apparatus;
Wherein: 1. drag hook, 2. cross cloth rewinder roll, 3. bearing plate, 4. tension rail, 5. tablet, 6. fixed head, 7. photoelectric sensor, 8. spring, 9. spring base, 10. frame, 11. cloth beams, 12. compress rollers, 13. cloth beam fixed heads.
The specific embodiment
As shown in Figure 1; A kind of three-dimensional fully-fashion tricot machine comprises rack-mounted knit unit and batching apparatus, and batching apparatus comprises cloth-winding mechanism and the governing mechanism of tension that is installed on the frame 10; Cloth-winding mechanism drives through electric control gear and rotates; Electric control gear such as motor, cloth-winding mechanism comprise cloth beam 11, compress roller 12 and cloth beam fixed head 13, and cloth beam 11 is installed on the frame 10 through cloth beam fixed head 13 with compress roller 12; Cloth beam 11 is fixedly mounted on the cloth beam fixed head 13, but compress roller 12 floating grounds are installed on the cloth beam fixed head 13.Make compress roller 12 floating grounds be installed in the compress groove on the cloth beam fixed head 13 but have on the cloth beam fixed head 13, the two end axles of compress roller 12 is installed in the compress groove.The gap of fabric between cloth beam 11, compress roller 12; And rely on the gravity of compress roller 12 that fabric is attached to output reliably on the cloth beam 11; For preventing cloth beam 11 skiddings; On cloth beam 11 and compress roller 12, all wrap the oil resistant skin, increase the frictional force between fabric and cloth beam 11 and the compress roller 12.
Governing mechanism of tension comprises bearing plate 3, tension rail 4, makes bearing plate 3 rotate tension adjustment spring assembly that resets and the sensing device that detects bearing plate 3 rotational angles; Bearing plate 3 is installed on the frame 10 through bearing pin swingably; Two tension rails 4 are installed in the bearing pin both sides of bearing plate 3; One end of tension adjustment spring assembly is connected with the end of bearing plate 3, and the other end is connected with frame 10, and the initial position of bearing plate 3 and the traffic direction of fabric are in a certain angle; Be used for fabric is formed tension force, sensing device links with cloth-winding mechanism control.The tension adjustment spring assembly comprises spring base 9 and spring 8, and an end of spring 8 is connected with rack-mounted spring base 9, and the other end is connected with bearing plate 3 through the drag hook 1 that is arranged on the bearing plate 3.Through the position of adjustment spring base 9 on frame 10, the size, the length that change spring 8 are carried out tension adjustment, and is simple in structure, saves the manufacturing cost of equipment.
Sensing device comprises two photoelectric sensors 7 and a tablet 5; Tablet 5 is arranged on the bearing plate 3; The position relation of two photoelectric sensors 7 and a tablet 5 is: when the deflection angle of bearing plate 3 exceeds range of set value; Tablet 5 and one of them photoelectric sensor 7 effect, when the deflection angle of bearing plate 3 is lower than range of set value, tablet 5 and another photoelectric sensor 7 effects.Two photoelectric sensors 7 and the bearing pin through bearing plate 3 are installed on the frame 10 through fixed head 6.The deflection angle that detects bearing plate 3 when sensing device exceeds range of set value; Send cut-off signal, the control cloth-winding mechanism stops batching, when the deflection angle that detects bearing plate 3 when sensing device is lower than range of set value; Send the connection signal, the control batcher begins batching.
The fabric that forms from the braiding of the knit unit of warp knitting machine causes governing mechanism of tension through crossing cloth rewinder roll 2, and fabric gets into cloth-winding mechanism successively through two tension rails 4; Two tension rails 4 lay respectively at the obverse and reverse of fabric, because the traffic direction of the initial position of bearing plate 3 and fabric is in a certain angle, bearing plate 3 deflects; Make the 4 pairs of fabrics of tension rail form tension force, the position of two photoelectric sensors 7 in the sensing device is A position and the B position among Fig. 1, when the machine operation of cloth-winding mechanism; Tablet 5 can move to the B position by the A position, and spring 8 is strained gradually, and it is big that fabric tension becomes; The motor of cloth-winding mechanism quits work when moving to B, and along with the fabric that the knit unit braiding makes new advances, spring 8 loosens gradually; Fabric tension diminishes, when tablet 5 moves to the A position, and the machine operation of cloth-winding mechanism; Accomplish the whole periodic duty of batching with this, the tensile force that has also guaranteed fabric all the time in suitable setting range, thereby make fabric still keep better elastic.
When above-mentioned batching process, the fabric that cloth beam 11 belows produce directly carries out cutting by the employee to be deposited, convenient and simple, is convenient to arrangement.
When adopting this structure; Because fabric through two tension rail 4 selvage guides, passes through cloth beam 11 and compress roller 12 then, the fabric that batch out this moment is in a kind of tension-free state; Before carrying out next procedure; These fabrics can not deform, and top design is undistorted, and fabric still keeps better elastic; Thereby guaranteed when its during as dress material purposes next to the shin; People's wearing comfortableness and service life; When take-up; The tension force size of fabric is to realize the adjusting of fabric tension through adjustment of tonicity regulating spring device and sensing device, different fabrics when braiding required tension force different, this batching apparatus is simple in structure, easy to adjust, the scope of application is wide.

Claims (7)

1. three-dimensional fully-fashion tricot machine; Comprise rack-mounted knit unit and batching apparatus; Described batching apparatus comprises cloth-winding mechanism and the governing mechanism of tension that is installed on the frame (10); It is characterized in that: described governing mechanism of tension comprises bearing plate (3), tension rail (4), makes bearing plate (3) rotation tension adjustment spring assembly that resets and the sensing device that detects bearing plate (3) rotational angle; Bearing plate (3) is installed on the frame (10) through bearing pin swingably; Two tension rails (4) are installed in the bearing pin both sides of bearing plate (3), and an end of tension adjustment spring assembly is connected with the end of bearing plate (3), and the other end is connected with frame (10); The initial position of bearing plate (3) and the traffic direction of fabric are in a certain angle, and sensing device links with cloth-winding mechanism control.
2. three-dimensional fully-fashion tricot machine according to claim 1; It is characterized in that: when the deflection angle that detects bearing plate (3) when sensing device exceeds range of set value; The control cloth-winding mechanism stops batching; When the deflection angle that detects bearing plate (3) when sensing device was lower than range of set value, the control batcher began batching.
3. three-dimensional fully-fashion tricot machine according to claim 1; It is characterized in that: described cloth-winding mechanism comprises cloth beam (11), compress roller (12) and cloth beam fixed head (13); Cloth beam (11) and compress roller (12) are installed on the frame (10) through cloth beam fixed head (13); Cloth beam (11) is fixedly mounted on the cloth beam fixed head (13), compress roller (12) but floating ground be installed on the cloth beam fixed head (13).
4. three-dimensional fully-fashion tricot machine according to claim 3; It is characterized in that: have on the described cloth beam fixed head (13) make compress roller (12) but floating ground is installed in the compress groove on the cloth beam fixed head (13), the two end axles of compress roller (12) is installed in the compress groove.
5. three-dimensional fully-fashion tricot machine according to claim 1; It is characterized in that: described sensing device comprises two photoelectric sensors (7) and a tablet (5); Tablet (5) is arranged on the bearing plate (3); The position relation of two photoelectric sensors (7) and a tablet (5) is: when the deflection angle of bearing plate (3) exceeds range of set value; Tablet (5) and one of them photoelectric sensor (7) effect, when the deflection angle of bearing plate (3) is lower than range of set value, tablet (5) and another photoelectric sensor (7) effect.
6. three-dimensional fully-fashion tricot machine according to claim 5 is characterized in that: described two photoelectric sensors (7) and the bearing pin through bearing plate (3) are installed on the frame (10) through fixed head (6).
7. three-dimensional fully-fashion tricot machine according to claim 1; It is characterized in that: described tension adjustment spring assembly comprises spring base (9) and spring (8); One end of spring (8) is connected with rack-mounted spring base (9), and the other end is connected with bearing plate (3) through the drag hook (1) that is arranged on the bearing plate (3).
CN2012101766856A 2012-05-31 2012-05-31 Three-dimensional fully-fashion tricot machine CN102733080A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104313780A (en) * 2014-11-11 2015-01-28 常州市武进五洋纺织机械有限公司 Heating and shaping device of warp knitting machine fabric

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1188963A (en) * 1967-03-02 1970-04-22 Martin Traumuller Warp Knitting Adjustment Mechanism.
GB1334894A (en) * 1971-07-28 1973-10-24 Low Bonar Textiles Packaging L Apparatus for winding fabric rolls
CN101260593A (en) * 2008-04-28 2008-09-10 王占洪 Warp knitting fabric coiling apparatus
JP2009108465A (en) * 2007-10-11 2009-05-21 Seiren Co Ltd Three-dimensional warp knitted fabric and fiber product using the same three-dimensional warp knitted fabric
CN201367516Y (en) * 2009-02-23 2009-12-23 常州市润源经编机械有限公司 Rolling device suitable for tricots
CN202047227U (en) * 2011-03-21 2011-11-23 孙嘉良 Tensioning device of 3D (three dimensional) interval textile tricot machine
CN202658366U (en) * 2012-05-31 2013-01-09 常州市武进五洋纺织机械有限公司 Three-dimensional full-forming warp knitting machine

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1188963A (en) * 1967-03-02 1970-04-22 Martin Traumuller Warp Knitting Adjustment Mechanism.
GB1334894A (en) * 1971-07-28 1973-10-24 Low Bonar Textiles Packaging L Apparatus for winding fabric rolls
JP2009108465A (en) * 2007-10-11 2009-05-21 Seiren Co Ltd Three-dimensional warp knitted fabric and fiber product using the same three-dimensional warp knitted fabric
CN101260593A (en) * 2008-04-28 2008-09-10 王占洪 Warp knitting fabric coiling apparatus
CN201367516Y (en) * 2009-02-23 2009-12-23 常州市润源经编机械有限公司 Rolling device suitable for tricots
CN202047227U (en) * 2011-03-21 2011-11-23 孙嘉良 Tensioning device of 3D (three dimensional) interval textile tricot machine
CN202658366U (en) * 2012-05-31 2013-01-09 常州市武进五洋纺织机械有限公司 Three-dimensional full-forming warp knitting machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104313780A (en) * 2014-11-11 2015-01-28 常州市武进五洋纺织机械有限公司 Heating and shaping device of warp knitting machine fabric

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Application publication date: 20121017