CN102733045B - Processing method of woven fabric with different functions on two surface - Google Patents
Processing method of woven fabric with different functions on two surface Download PDFInfo
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- CN102733045B CN102733045B CN201110091786.9A CN201110091786A CN102733045B CN 102733045 B CN102733045 B CN 102733045B CN 201110091786 A CN201110091786 A CN 201110091786A CN 102733045 B CN102733045 B CN 102733045B
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Abstract
The invention discloses a processing method of woven fabric with different functions on two surfaces. The processing method is as follows: elastic yarns are added in warp and weft yarns to be combined and the proper degree of twist is applied on the wrap and weft yarns, and blank cloth contracts properly so as to have smoothness and high elasticity by warping, weaving and dyeing and finishing engineering, and then the blank cloth is subjected to the lyophobic resin coating and the hydrophilic resin coating by the coating engineering to form the cloth with two functions. The cloth has the effects of moisture absorption, water repellency, high density and elasticity.
Description
Technical field
The present invention relates to a kind of two-sided different function Woven Fabrics, specifically refer to a kind of tool moisture absorption and drying effect, and have high density and flexible cloth.
Background technology
Dry and comfortable comfortable weather allows people feel spirit and QI cleaning, and as the saying goes: " a workman must first sharpen his tools if he is to do his work well ", the article that selecting properly is suitable, are brought into play its usefulness or alleviate its burden.
And, in number No. 200923158 explanation of TaiWan, China patent announcement, this case is with a cloth, first to carry out the immersion drying and processing of hygroscopic agent, then in a side coating dryingagent, the effects such as moisture absorption, drying, perspire can be provided, can be widely used in clothes, sportswear of Various Seasonal etc.;
So, this case provides the functions such as moisture absorption, water-sprinkling, perspire, but lacks elasticity, cannot make cloth material tool distortion nargin and response rate, more without preferably covering property is provided.
Again, the functional character of cloth, moisture absorption is hydrophily, and drying is hydrophobicity, and both are contrary functional, and these two kinds of functions of past cannot and be stored on same cloth simultaneously.When the drying function of cloth is better, it can effectively stop external water droplet, but the steam that human body itself discharges naturally and sweat also stopped and cannot shed interior, and this allows the people of dress feel sultry wet glutinous; On the contrary, good when cloth moisture absorbing, moisture in clothing can be discharged, allow skin keep dry and comfortable comfortable, but external water droplet, aqueous vapor also can infiltrate thereupon.If have simultaneously two kinds functional, at the tow sides of same cloth, do the functional processing that these two kinds of performances are contrary, owing to adding the infiltration of medicament in man-hour to cloth, two processing interfere with each other, effect is extremely unstable.General ripe way of past is by laminating processing, and two blocks of dynamopathic clothes of difference are sticked together, and even in centre, adds a skim to strengthen the effect that wets again, and operation procedure is long, cost is high.What is more, the cloth made from this method though can reach two kinds of functions simultaneously, cannot reach high elasticity, and cloth is thicker simultaneously, is generally only applicable to overcoat class, is unsuitable for being used in and is close on fit sportswear.
Therefore, the cloth of the actively dark lap tool moisture absorption of inventor, drying, high elasticity and high covering property, a kind of two-sided different function tatting cloth design is proposed, its line yarn adds elastomeric yarn to weave with tatting, through dyeing and finishing, coating engineering, can make the moisture absorption of cloth tool, drying effect, and have the functions such as smooth and high elasticity concurrently, to apply to the clothes of athletic type motion.
Summary of the invention
Technical problem to be solved by this invention is: for above-mentioned the deficiencies in the prior art, a kind of processing method of two-sided different function Woven Fabrics is provided, it is adding elastomeric yarn to pool capital and is giving the suitable twist through weft yarn, pass through warping and weave and dyeing and finishing engineering, embryo cloth is suitably shunk and can have smooth and high elasticity concurrently, and to be coated with, engineering imposes hydrophobic type to embryo cloth and hydrophilic is resin-coated again, forms the cloth of tool two-shipper energy, is a kind of tool moisture absorption, drying, elastomeric different function cloth.
In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is: a kind of processing method of two-sided different function Woven Fabrics, the method comprises the following steps:
A, yarn processing: its braiding is using yarn as warp thread and weft yarn, add therein elastomeric yarn plying, and give the twist;
B, warping engineering: the cylinder yarn after machining being made after warp thread coiled hair, then by several warp thread coiled hairs and become the coiled hair of weaving cotton cloth, be also warp also;
C, weave engineering: the coiled hair of weaving cotton cloth is got, gaited through thin silk fabric, via contracting, weave and control embryo cloth in suitable density (density between yarn);
D, dyeing and finishing engineering: comprise destarch, oven dry, pre-setting, dyeing moisture absorption engineering, oven dry, pre-setting/sizing, press polish program;
E, coating engineering: in gluing machine with 140~160 ℃ of temperature, speed 15~30m/min, one side is imposed to hydrophobic type resin compound coating processing, after to be dried, with 140~160 ℃ of temperature, speed 15~30m/min, imposes hydrophilic resin compound to another side and dyes processing to contaminate, to press again, treat that resin solidification is dry and carry out perching, become two-sided different function Woven Fabrics.
Above-mentioned dyeing and finishing engineering comprises the following steps:
Destarch: carry out destarch under 80~100 ℃ of temperature and speed 40~70m/min, the slurry on embryo cloth is removed completely;
Dry: at 150~180 ℃ of temperature, controlled working speed 15~30m/min makes cloth cover dry;
Pre-setting: temperature is controlled at 170~190 ℃, and speed 15~30m/min makes cloth cover pre-setting;
Dyeing moisture absorption engineering: at 30~40 ℃ of temperature, start to add stain and auxiliary agent;
Dry: with tensionless dryer, at 150~180 ℃ of temperature, controlled working speed 15~30m/min makes cloth cover dry;
Pre-setting/sizing: at 170~190 ℃, with the speed of 15~30m/min, carry out pre-setting, and carry out middle inspection, then with at 165~180 ℃ of temperature, and the speed of 15~30m/min is shaped;
Press polish: at 140~160 ℃, with speed 15~30m/min, carry out press polish processing.
Above-mentioned coating engineering is with 140~160 ℃ of temperature in gluing machine, speed 15~30m/min, one side is imposed to hydrophobic type resin compound coating processing, after to be dried, again with 140~160 ℃ of temperature, speed 15~30m/min, imposes hydrophilic resin compound to another side and dyes processing to contaminate, to press, and treats that resin solidification is dry to carry out perching.
So, provide this yarn to add elastomeric yarn, give the twist, and be made into embryo cloth with two-sided tissue design, then make through dyeing and finishing engineering, coating engineering, can reach the two-sided different function fabric of frivolous high elasticity tough and tensile and splendid elasticity and elastic recovery rate.
Relevant detailed description of the present invention and technology contents, now coordinate graphic being described as follows:
Accompanying drawing explanation
Fig. 1 is the warp-wise cross-section structure schematic diagram of Woven Fabrics of the present invention.
Fig. 2 is the broadwise cross-section structure schematic diagram of Woven Fabrics of the present invention.
Fig. 3 is the procedure of processing program schematic diagram of Woven Fabrics of the present invention.
Fig. 4 is the coating procedure of processing program schematic diagram of Woven Fabrics of the present invention.
Fig. 5 is the dyeing heating curve schematic diagram of Woven Fabrics of the present invention.
Fig. 6 is the interpolation hygroscopic agent heating curve schematic diagram of Woven Fabrics of the present invention.
Fig. 7 is the drying of cloth and the test report of water suction that the present invention is processed into.
Fig. 8 is the report of Lycra flexibility test.
Label declaration:
The specific embodiment
The two-sided different function Woven Fabrics that the present invention is processed into, for a kind of tool moisture absorption, drying, elastomeric different function cloth, it is adding elastomeric yarn to pool capital and is giving the suitable twist through weft yarn, pass through warping and weave and dyeing and finishing engineering, embryo cloth is suitably shunk and can have smooth and high elasticity concurrently, and to be coated with, engineering imposes hydrophobic type to embryo cloth and hydrophilic is resin-coated again, forms the cloth of tool two-shipper energy.
Refer to shown in Fig. 1 and Fig. 2, warp thread and the overlapping schematic diagram of weft yarn of woven fabric, the present invention is a kind of processing method of two-sided different function Woven Fabrics, the cloth being processed into is for providing moisture absorption, drying, elastomeric different function cloth, and the braiding of woven fabric system is divided into warp thread 10 and weft yarn 20 by yarn, and add elastomeric yarn and give the suitable twist, with warp-wise and the wrong vertical overlapping braiding of broadwise, and the weave of two-sided different function Woven Fabrics of the present invention is that (referring to shown in Fig. 1) passes through warp thread 10 head ends and tail end by weft yarn 20 in warp-wise, and being (referring to shown in Fig. 2), broadwise placed in 20 of weft yarns by warp thread 10, and the mode that places is the staggered four line yarns that pass through, interval three line yarns again, interlock and pass through four line yarns again, and with above-mentioned staggered the passing through of repeating, and the VHD of formation particular tissues, elastomeric cloth.
Refer to shown in Fig. 3, Fig. 4, Fig. 5 and Fig. 6, it is procedure of processing flow chart of the present invention, and procedure of processing comprises: yarn processing, warping engineering, weave engineering, dyeing and finishing engineering, coating engineering and perching supervisor, first carry out R1 step " yarn processing ", as shown in R10, in tatting mode, weave, use 15-50D yarn as warp thread and weft yarn, add therein elastomeric yarn plying, and give the twist of 600-1600TPM, through warping engineering with weave engineering warp thread and weft yarn be made into embryo cloth;
Carrying out R2 step " warping engineering " again, as shown in R20, the cylinder yarn after machining is made after warp thread coiled hair, then by several warp thread coiled hairs and become the coiled hair of weaving cotton cloth, be also warp also;
Carry out R3 step again and " weave engineering ", as shown in R30, the coiled hair of weaving cotton cloth is got, is gaited through thin silk fabric, via weaving, controls embryo cloth in suitable density (density between yarn);
Carry out again R4 step " dyeing and finishing engineering ", and dyeing and finishing engineering comprises: destarch, oven dry, pre-setting, dyeing moisture absorption engineering, dehydration, pre-setting/sizing, press polish supervisor, it is by the entire volume cloth Shu being made into, carry out R40 step " destarch ", as shown in R400, after economy-combat cloth, use continuous desizing machine, 80~100 ℃ of temperature, under speed 40~70m/min, carry out destarch, when embryo cloth is weaved on slurry remove completely.And if slurry fails to remove completely totally, by causing, refining agent in follow-up dyeing and finishing process, bleaching agent, dyestuff etc. are bad to the permeability of fabric, so that Color is uneven, affects final fabric quality;
After the destarch of embryo cloth completes, carry out R41 step ' drying ', as shown in R410, after destarch completes, with tensionless dryer, dry, at 150~180 ℃, controlled working speed 15~30m/min makes cloth cover dry;
After embryo cloth is dry, carry out R42 step " pre-setting ", as shown in R420, the embryo cloth after oven dry carries out pre-setting through setting machine again, in temperature, be controlled in 170~190 ℃, between speed 15~30m/min, carry out, make embryo cloth pre-setting, to avoid embryo cloth shrink rapidly and affect fabric quality at dyeing procedure;
After embryo cloth is dry, carry out R43 step " dyeing moisture absorption engineering ", and consult shown in Fig. 5 and Fig. 6 simultaneously, as shown in R430, by the embryo cloth after pre-setting overflow dyeing machine dye and moisture absorption processing place in.At 30~40 ℃, start to add stain and auxiliary agent, as Fig. 5 and Fig. 6 dye as shown in intensification figure, under 30~40 ℃ (C1), add stain and auxiliary agent, first with 1.2~2.0 ℃/min speed, be warming up to 90~120 ℃, after holding temperature 15~45min (C2), with 2.0~3.0 ℃/min, cool to 30~40 ℃ (C3) again, after in cylinder, discharge opeing is soaped, refer to shown in Fig. 6, add again polyamin hygroscopic agent, again with 30~40 ℃ of temperature (C3), 1.5~2.5 ℃/min of speed is warmed up to 70~80 ℃, hold temperature 15~30min after (C4), and be cooled to again 30~40 ℃ (C5) with 2.0~3.0 ℃/min speed, discharge opeing is dewatered with vacuum hydroextractor after cleaning,
Dyeing is carried out R44 step ' drying ' after machining with moisture absorption, and as shown in R440, after dyed and moisture absorption machines, with tensionless dryer, at 150~180 ℃, controlled working speed 15~30m/min makes cloth cover dry;
After completing, oven dry carries out R45 step " pre-setting/sizing ", as shown in R450, cloth cover completes after oven dry, through setting machine at 170~190 ℃, speed with 15~30m/min is carried out pre-setting, again after cloth inspecting machine carries out middle inspection, again with setting machine at 165~180 ℃ of temperature, the speed of 15~30m/min is shaped;
After having shaped, carry out R46 step " press polish ", as shown in R460, after cloth cover has been shaped, with 140~160 ℃, speed 15~30m/min carries out press polish at calender, finally by coating engineering step, strengthens moisture absorbing and gives drying function; After completing, press polish carries out R5 step " coating engineering ", as shown in R50, and the cloth cover completing through press polish, and cloth cover two sides are carried out to the coating processing of hydrophobic resin and hydrophilic resin; First, as shown in R51, R52, in gluing machine, with 140~160 ℃ of temperature, speed 15~30m/min, imposes the coating processing of hydrophobic type resin compound to one side, becomes one side hydrophobic fabric after to be dried;
Carry out as shown in R53, R54 again, then with 140~160 ℃ of temperature, speed 15~30m/min, imposes hydrophilic resin compound to another side and machines to contaminate, to press to dye, and after resin solidification is dry, becomes different functional fabric in table;
The different functional fabric being coated with carries out R6 step " perching " again, and after completing, finished product can be packed and be payed into the treasury by batching after perching machine examination is tested.
Finished product cloth elasticity after completing can be tested by Lycra, and as shown in Figures 7 and 8, warp-weft two-way degree of stretching all reaches more than 50%, dimensional stability is in ± 5%, be used on the sportswear that bicycle, swimming suit etc. are fit, perfect next to the skin and movable freely comfortable, not yielding; In addition, this cloth also has 6 grades of above drying effects of AATCC193 water droplet test simultaneously, and the test of JIS19075.1.1 water imbibition, washes 30 rate of water absorption 3 seconds with interior excellent hygroscopicity.The sportswear that dress is made with this cloth, inner moisture can be absorbed and shed fast, next to the skin and not sultry, and the excellent water-repellancy on surface can completely cut off raindrop, as swimming suit, just as second layer skin, can as in the past, not become heavy by swimming suit because of water suction.
Combine this, in aforementioned specification, the present invention be take certain specific embodiments as with reference to describing, however obviously various correction with change spirit and the scope that does not depart from broadness of the present invention.And the explanation of this correspondence and diagram are unrestricted category of the present invention for being illustrated.Therefore, expression the present invention should be contained all additional claim of the present invention equates item correction and variations with it that appear at.
Claims (4)
1. a processing method for two-sided different function Woven Fabrics, is characterized in that: the method comprises the following steps:
A, yarn processing: its braiding is using yarn as warp thread and weft yarn, add therein elastomeric yarn plying, and give the twist;
B, warping engineering: the cylinder yarn after machining being made after warp thread coiled hair, then by several warp thread coiled hairs and become the coiled hair of weaving cotton cloth, be also warp also;
C, weave engineering: the coiled hair of weaving cotton cloth is got, gaited through thin silk fabric, via contracting, weave and control grey cloth in suitable density;
D, dyeing and finishing engineering: it comprises destarch, oven dry, pre-setting, dyeing moisture absorption engineering, oven dry, pre-setting/sizing, press polish program;
E, coating engineering: in gluing machine with 140~160 ℃ of temperature, speed 15~30m/min, one side is imposed to hydrophobic type resin compound coating processing, after to be dried, with 140~160 ℃ of temperature, speed 15~30m/min, imposes hydrophilic resin compound to another side and dyes processing to contaminate, to press again, treat that resin solidification is dry and carry out perching, become two-sided different function Woven Fabrics.
2. the processing method of two-sided different function Woven Fabrics as claimed in claim 1, is characterized in that: described dyeing and finishing engineering comprises the following steps:
Destarch: carry out destarch under 80~100 ℃ of temperature and speed 40~70m/min, the slurry on embryo cloth is removed completely;
Dry: at 150~180 ℃ of temperature, controlled working speed 15~30m/min makes cloth cover dry;
Pre-setting: temperature is controlled at 170~190 ℃, and speed 15~30m/min makes cloth cover pre-setting;
Dyeing moisture absorption engineering: at 30~40 ℃ of temperature, start to add stain and auxiliary agent;
Dry: with tensionless dryer, at 150~180 ℃ of temperature, controlled working speed 15~30m/min makes cloth cover dry;
Pre-setting/sizing: at 170~190 ℃, with the speed of 15~30m/min, carry out pre-setting, and carry out middle inspection, then with at 165~180 ℃ of temperature, and the speed of 15~30m/min is shaped;
Press polish: at 140~160 ℃, with speed 15~30m/min, carry out press polish processing.
3. the processing method of two-sided different function Woven Fabrics as claimed in claim 1, it is characterized in that: described in to be knitted to broadwise be that warp thread places between weft yarn, it places mode is staggeredly to pass through four weft yarns, then interval three weft yarns, interlock and pass through four weft yarns again, repeat staggered passing through.
4. the processing method of two-sided different function Woven Fabrics as claimed in claim 1, is characterized in that: described in to be knitted to warp-wise be that weft yarn places between warp thread, it places mode is that weft yarn passes through warp thread head end and tail end.
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EP0446105A2 (en) * | 1990-03-06 | 1991-09-11 | Showa Shell Sekiyu Kabushiki Kaisha | Water absorptive and retentive flexible cloth and method for producing same |
TW200500525A (en) * | 2003-06-27 | 2005-01-01 | Nanya Plastics Corp | High density moisture-permeable and water-resistant woven fabrics and method for producing the same |
CN1580384A (en) * | 2004-05-21 | 2005-02-16 | 广东溢达纺织有限公司 | Method for producing speical-finished pure cotton rapid-drying intelligent textile |
CN1721596A (en) * | 2004-07-16 | 2006-01-18 | 兴采实业股份有限公司 | Elastic water-proof damp/air permeable cloth |
TW200923158A (en) * | 2007-11-26 | 2009-06-01 | xi-tan Chen | Method for processing breathable fabric with one side of water repellent and the other side of moisture absorption |
CN101864636A (en) * | 2010-07-09 | 2010-10-20 | 广东溢达纺织有限公司 | Woven fabric having functions of isomerism on double side, guiding sweat on single direction and rapidly drying and production method thereof |
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KR100523943B1 (en) * | 1998-12-23 | 2005-12-21 | 주식회사 코오롱 | Forge for Woolpack |
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Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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EP0446105A2 (en) * | 1990-03-06 | 1991-09-11 | Showa Shell Sekiyu Kabushiki Kaisha | Water absorptive and retentive flexible cloth and method for producing same |
TW200500525A (en) * | 2003-06-27 | 2005-01-01 | Nanya Plastics Corp | High density moisture-permeable and water-resistant woven fabrics and method for producing the same |
CN1580384A (en) * | 2004-05-21 | 2005-02-16 | 广东溢达纺织有限公司 | Method for producing speical-finished pure cotton rapid-drying intelligent textile |
CN1721596A (en) * | 2004-07-16 | 2006-01-18 | 兴采实业股份有限公司 | Elastic water-proof damp/air permeable cloth |
TW200923158A (en) * | 2007-11-26 | 2009-06-01 | xi-tan Chen | Method for processing breathable fabric with one side of water repellent and the other side of moisture absorption |
CN101864636A (en) * | 2010-07-09 | 2010-10-20 | 广东溢达纺织有限公司 | Woven fabric having functions of isomerism on double side, guiding sweat on single direction and rapidly drying and production method thereof |
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