CN102731010B - Reinforced premix mortar moisture-retention thickening agent and preparation method thereof - Google Patents

Reinforced premix mortar moisture-retention thickening agent and preparation method thereof Download PDF

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CN102731010B
CN102731010B CN201210259102.6A CN201210259102A CN102731010B CN 102731010 B CN102731010 B CN 102731010B CN 201210259102 A CN201210259102 A CN 201210259102A CN 102731010 B CN102731010 B CN 102731010B
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preparation
premixing mortar
water
mortar
flyash
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CN102731010A (en
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于利刚
刘岚
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Guangdong Building Material Research Institute
Guangdong Guangye Testing Co., Ltd.
South China University of Technology SCUT
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Guangdong Building Material Research Institute
South China University of Technology SCUT
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Abstract

The invention discloses a reinforced premix mortar moisture-retention thickening agent and a preparation method thereof. The reinforced premix mortar moisture-retention thickening agent is prepared from montmorillonite, kaolin, halloysite, attapulgite clay, fly ash, other admixtures, surfactant and modifier. The preparation method adopts a double grinding method and comprises the following steps: carrying out drying pretreatment on the raw materials; pregrinding the surfactant and the montmorillonite; and carrying out secondary grinding on the other raw materials and the primary grinding raw materials according to parts by mass, thereby obtaining the reinforced premix mortar moisture-retention thickening agent. The invention can obviously improve the workability and water retention property of mortar, greatly lower the cement consumption and effectively enhance the cost performance of the mortar.

Description

A kind of enhancement type premixing mortar water-retaining admixture and preparation method thereof
Technical field
The present invention relates to a kind of mortar water-retaining admixture, especially relate to a kind of enhancement type premixing mortar water-retaining admixture, the invention still further relates to the preparation method of this enhancement type premixing mortar water-retaining admixture.
Background technology
Premixing mortar develops rapidly the whole nation, makes the correlation technique of premixing mortar seem more and more important.Compared with traditional mortar compounding process, one of technological core of premixing mortar is grout additive, and it has determined quality, cost and the use properties of mortar.Also can say, whether premixing mortar has the market competitiveness, and its core depends on the use of grout additive.
At present, the additive that the enterprise of the common premixing mortar of domestic production is used mainly comprises cellulose ethers, digestion lime powder class and the water-keeping thickening material take non-lime inorganic materials as carrier.Wherein, cellulose ethers result of use is better, but because its price is high, and in mortar, volume is few in addition, and measure control difficulty is large, is difficult to be uniformly dispersed in the time of mix and blend, therefore causes that premixing mortar cost is high, quality of production control difficulty is large; Digestion lime powder class admixture is substantially limited or eliminates due to its pollution to environment and difficult quality control; Water-keeping thickening material because its price is low, be easy to aborning control and more and more obtain the attention of mortar manufacturing enterprise, this material is take non-lime inorganic materials as carrier, not moisture-sensitive, in the time of batching, be easy to control, in mortar, can effectively improve serviceability and the water retention property of mortar.Domestic developed mortar water-keeping thickening material is mostly to mix with inorganic powder material preparation as compound in ether of cellulose, starch ethers, polyvinyl alcohol or redispersable latex powder conventional grout additive at present, does not form a kind of new mortar densification material.
In fact,, as common premixing mortar, its principal feature is that consumption is large, price is low, quality index is to meet water-retentivity and workability as main, therefore should be able to meet price lower for its additive, should not exceed that existing sand cutting slurry is too many, volume is unsuitable too low, should be more than 2%; In addition can improve in addition denseness and the water-retentivity of premixing mortar will get well, and can meet construction requirement, and intensity, impermeability, cohesiveness can reach standard-required.
The application Given this present invention a kind of enhancement type premixing mortar water-retaining admixture, this thickening material is admixture methyl cellulose ether, starch ethers and redispersable latex powder not, take inorganic materials as main, be exclusively used in common premixing mortar, not only can obviously improve workability and the water-retentivity of mortar, can also significantly reduce cement consumption, effectively improve the cost performance of mortar.
summary of the invention
Technical problem to be solved by this invention is enhancement type premixing mortar water-retaining admixture, not only can obviously improve workability and the water-retentivity of mortar, can also significantly reduce cement consumption, effectively improves the cost performance of mortar.
Another technical problem to be solved by this invention is to provide the preparation method of above-mentioned enhancement type premixing mortar water-retaining admixture.
The technical solution adopted for the present invention to solve the technical problems:
A preparation method for enhancement type premixing mortar water-retaining admixture, comprises the steps:
(1) polynite, kaolin, halloysite, attapulgite clay, flyash are dried to pre-treatment;
(2) tensio-active agent and polynite are ground after pre-mixing in proportion in grinding machine;
(3) kaolin, halloysite, attapulgite clay, flyash and other blended materials and properties-correcting agent after material step (2) being ground and step (1) are dried add grinding machine to carry out regrind by following mass fraction, obtain described enhancement type premixing mortar water-retaining admixture; The mass fraction of each raw material is as follows:
Polynite 20~90
Kaolin 0~30
Halloysite 0~30
Attapulgite clay 0~50
Flyash 5~30
Other blended materials 1~10
Tensio-active agent 0.1~1
Properties-correcting agent 0.2~5.
Further optimize, the mass fraction of described each raw material is:
Polynite 20~90
Kaolin 5~30
Halloysite 5~30
Attapulgite clay 5~50
Flyash 5~30
Other blended materials 1~10
Tensio-active agent 0.1~1
Properties-correcting agent 0.2~5.
Further, described tensio-active agent comprises one or more in stearic acid, sodium lignosulfonate, calcium lignin sulphonate, Sodium dodecylbenzene sulfonate, dioctyl sodium sulfosuccinate (A Luosuo-OT), Sodium glycocholate, hexadecyl brometo de amonio, octadecyl bromination ammonium.
Further other described blended materials are one or more in slag, volcanic ash, flatiron slag or flyash.
Further described properties-correcting agent comprises one or more in zinc oxide, sodium sulfate, glucose, tartrate, Whitfield's ointment.
The described grinding of further step (2) makes polynite and promoting agent can reach best mixing and react; The described regrind of step (3) meets: the water-retaining admixture making is applied in premixing mortar, and more than slurry consistency reaches 90mm, water retention reaches more than 94%.
The described milling time of further step (2) is 5min; The described regrind time of step (3) is 5min~4h.
Further described various raw materials are less than 0.5% entering the weight percent content of moisture content before grinding machine.
The present invention also provides the enhancement type premixing mortar being made by above-mentioned preparation method water-retaining admixture.
Compared with prior art, tool of the present invention has the following advantages and beneficial effect:
1. the present invention is with wilkinite, kaolin, attapulgite clay, halloysite, the inorganic powder materials such as flyash are main body, compound with tensio-active agent, utilize tensio-active agent to strengthen dispersiveness and the water-retentivity of inorganic powder, in conjunction with properties-correcting agent, can obviously improve the water retention property of premixing mortar, improve its workability, inorganic powder material after modification is simultaneously filled in the hole of mortar, can with hydrolysis product of cement generation bonding, can increase the degree of compactness of mortar slurry, improve the intensity of mortar, thereby effectively reduce the cement consumption in mortar, save premixing mortar production cost.
2. the mortar water-retaining admixture of the present invention preparation is applicable to various premixing mortar production devices, thickening material can be well with mortar in other component compatibility, can in premixing mortar, be uniformly dispersed.
3. the premixing mortar quality that product configuration of the present invention becomes complies with the national standard requirements.
4. the premixing mortar additive method that prepared by the present invention is simple.
embodiment
Below in conjunction with example, enforcement of the present invention is described further, but enforcement of the present invention and protection domain are not limited to this.
embodiment 1
Table 1 is the composition of raw materials (mass fraction) that the present invention prepares enhancement type premixing mortar water-retaining admixture.
Table 1
? 1# 2# 3# 4# 5# 6#
Polynite 50 50 50 60 60 90
Kaolin 30 20 10 0 0 5
Halloysite 0 20 20 30 20 5
Flyash 10 10 20 10 5 5
Slag 10 0 0 0 5 5
Sodium lignosulfonate 0.5 1.0 1.0 1.0 0.5 0
Sodium dodecylbenzene sulfonate 0.1 0.1 0 0 0 0.1
Sodium sulfate 4 4 4 4 4 0
Whitfield's ointment 3 3 3 3 3 0
Glucose 0.2 0.2 0.2 0.2 0.2 0.2
Its concrete preparation method, comprises the steps:
(1) raw material is carried out to pre-treatment, comprise polynite, kaolin, halloysite, flyash, slag are dried.
Described raw material is less than 0.5% entering the weight percent content of moisture content before grinding machine.
(2) tensio-active agent is ground after pre-mixing in proportion with covering holder soil in grinding machine, milling time is 5min.
(3) material above-mentioned raw materials and step (2) being ground adds grinding machine to carry out regrind by said ratio, and milling time is 10min.Grind and obtain described enhancement type premixing mortar water-retaining admixture.
The water-retaining admixture obtaining is added in premixing mortar, and cement is the general silicon 42.5R cement that Guangzhou stone well cement company produces, and sand is medium sand, northern rivers sand, and flyash is secondary ash.Mortar mix ratio is in Table 2(mass percent).
Table 2
? Sand Cement Flyash Densification powder
Per-cent % 77.8 12.8 6.4 3
Prepared premixing mortar is detected by GB/T25181-2010 " premixing mortar ", and water consumption is 16% of mortar quality.Its result is as table 3.
Table 3
Figure 2012102591026100002DEST_PATH_IMAGE001
embodiment 2
Table 4 is composition of raw materials (mass fraction) that the present invention prepares enhancement type premixing mortar water-retaining admixture.
Table 4
? 1# 2# 3# 4# 5# 6#
Polynite 80 80 80 80 80 80
Attapulgite clay 5 5 5 5 5 5
Halloysite 5 5 5 5 5 5
Flyash 5 5 5 5 5 5
Slag 5 5 5 5 5 5
Sodium lignosulfonate 0.1 0.1 0 0 0 0
Sodium dodecylbenzene sulfonate 0 0 0.1 0.1 0.1 0.1
Sodium sulfate 3 0 1 2 3 3
Whitfield's ointment 0 0 0.3 0.3 0.3 0.3
Zinc oxide 0 0 1 1 1 1
Its concrete preparation method, comprises the steps:
(1) raw material is carried out to pre-treatment, comprise polynite, attapulgite clay, halloysite, flyash, slag are dried.
Described raw material is less than 0.5% entering the weight percent content of moisture content before grinding machine.
(2) tensio-active agent is ground after pre-mixing in proportion with covering holder soil in grinding machine, milling time is 5min.
(3) material above-mentioned raw materials and step (2) being ground adds grinding machine to carry out regrind by said ratio, and as required, milling time is 40min.Grind and obtain described enhancement type premixing mortar water-retaining admixture.
The water-retaining admixture obtaining is added in premixing mortar, and cement is the general silicon 42.5R cement that Guangzhou stone well cement company produces, and sand is medium sand, northern rivers sand, and flyash is secondary ash.Mortar mix ratio is in Table 5(mass percent).
Table 5
? Sand Cement Flyash Densification powder
Per-cent % 76.8 12.8 6.4 4
Prepared premixing mortar is detected by GB/T25181-2010 " premixing mortar ", and water consumption is 16% of mortar quality.Its result is as table 6.
Table 6
Figure 398541DEST_PATH_IMAGE002
embodiment 3
Table 7 is composition of raw materials (mass fraction) that the present invention prepares enhancement type premixing mortar water-retaining admixture.
Table 7
? 1# 2# 3# 4# 5# 6#
Polynite 80 80 80 50 50 50
Attapulgite clay 10 10 10 0 0 0
Halloysite 0 0 0 20 20 20
Kaolin 0 0 0 10 10 10
Flyash 5 5 5 10 10 10
Slag 5 5 5 10 10 10
Hexadecyl brometo de amonio 0 0.1 0.5 0 0.1 0.5
Dioctyl sodium sulfosuccinate 0.1 0 0.1 0.1 0.1 0.1
Sodium sulfate 3 0 1 2 3 3
Whitfield's ointment 0 0 0.3 0.3 0.3 0.3
Tartrate 1 1 1 1 1 1
Its concrete preparation method, comprises the steps:
(1) raw material is carried out to pre-treatment, comprise polynite, kaolin, attapulgite clay, halloysite, flyash, slag are dried.
Described raw material is less than 0.5% entering the weight percent content of moisture content before grinding machine.
(2) tensio-active agent is ground after pre-mixing in proportion with covering holder soil in grinding machine, milling time is 5min.
(3) material above-mentioned raw materials and step (2) being ground adds grinding machine to carry out regrind by said ratio, and as required, milling time is 1h.Grind and obtain described enhancement type premixing mortar water-retaining admixture.
The water-retaining admixture obtaining is added in premixing mortar, and cement is the general silicon 42.5R cement that Guangzhou stone well cement company produces, and sand is medium sand, northern rivers sand, and flyash is secondary ash.Mortar mix ratio is in Table 8(mass percent).
Table 8
? Sand Cement Flyash Densification powder
Per-cent % 76.8 12.8 6.4 4
Prepared premixing mortar is detected by GB/T25181-2010 " premixing mortar ", and water consumption is 16% of mortar quality.Its result is as table 9.
Table 9

Claims (5)

1. a preparation method for enhancement type premixing mortar water-retaining admixture, is characterized in that comprising the steps:
(1) polynite, kaolin, halloysite, attapulgite clay, flyash are dried to pre-treatment;
(2) tensio-active agent and polynite are ground after pre-mixing in proportion in grinding machine;
(3) kaolin, halloysite, attapulgite clay, flyash and other blended materials and properties-correcting agent after material step (2) being ground and step (1) are dried add grinding machine to carry out regrind by following mass fraction, obtain described enhancement type premixing mortar water-retaining admixture; The mass fraction of each raw material is as follows:
Polynite 20~90
Kaolin 0~30
Halloysite 0~30
Attapulgite clay 0~50
Flyash 5~30
Other blended materials 1~10
Tensio-active agent 0.1~1
Properties-correcting agent 0.2~5;
Described tensio-active agent comprises one or more in Sodium dodecylbenzene sulfonate, dioctyl sodium sulfosuccinate (A Luosuo-OT), Sodium glycocholate; Described properties-correcting agent comprises one or more in zinc oxide, sodium sulfate, glucose, tartrate, Whitfield's ointment; Other described blended materials are one or more in slag, volcanic ash, flatiron slag or flyash; Described various raw material is less than 0.5% entering the weight percent content of moisture content before grinding machine.
2. the preparation method of enhancement type premixing mortar water-retaining admixture according to claim 1, is characterized in that the mass fraction of described each raw material is:
Polynite 20~90
Kaolin 5~30
Halloysite 5~30
Attapulgite clay 5~50
Flyash 5~30
Other blended materials 1~10
Tensio-active agent 0.1~1
Properties-correcting agent 0.2~5.
3. the preparation method of enhancement type premixing mortar water-retaining admixture according to claim 1 and 2, is characterized in that the described grinding of step (2) makes polynite and tensio-active agent can reach best mixing and react; The described regrind of step (3) meets: the water-retaining admixture making is applied in premixing mortar, and more than slurry consistency reaches 90mm, water retention reaches more than 94%.
4. the preparation method of enhancement type premixing mortar water-retaining admixture according to claim 1 and 2, is characterized in that the described milling time of step (2) is 5min; The described regrind time of step (3) is 5min~4h.
5. the enhancement type premixing mortar water-retaining admixture being made by preparation method claimed in claim 1.
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Patentee after: Guangdong Guangye Testing Co., Ltd.

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