CN102726814A - Manufacturing method of puffed corn dregs - Google Patents
Manufacturing method of puffed corn dregs Download PDFInfo
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- CN102726814A CN102726814A CN2011100920823A CN201110092082A CN102726814A CN 102726814 A CN102726814 A CN 102726814A CN 2011100920823 A CN2011100920823 A CN 2011100920823A CN 201110092082 A CN201110092082 A CN 201110092082A CN 102726814 A CN102726814 A CN 102726814A
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Abstract
The invention belongs to the field of processing of feed, in particular to a manufacturing method for puffing cone and a puffing auxiliary playing a lubrication role in an annular gap discharging manner after matching and mixing. The manufacturing method comprises the following steps of: adopting cone as the main material, adding the puffing auxiliary playing a lubrication role according to a proportion, and obtaining puffed corn dregs by adopting a 3600C annular gap discharging and puffing process. The manufacture method disclosed by the invention has the characteristics of being simple in production process, obvious in energy saving and consumption reduction effect, high in production efficiency, high in aging degree, high in animal digestion utilization ratio and low in production cost. By means of the manufacturing method, the economic benefit is increased; quality and sanitary safety of products are ensured; development of breeding industries is indirectly pushed forward; the utilization rate of grains in the cultivation process is increased; and the waste of grain resources is reduced.
Description
Technical field
The invention belongs to field of feed processing, a kind of specifically corn is carried out the expanded manufacturing approach of annular space discharge method with the puffing aid of lubricate after proportioning is mixed.
Background technology
Along with the development of feed technology and the raising of the level of breed, puffing technique has been widely used in the feed processing process.
At present; The expanded of feedstuff realized with dry method or the wet method mode through expanded nib; There are four high one low phenomenons such as power consumption is high in the production process, material loss is high, equipment attrition is high, the production accident rate is high, production efficiency is low in above-mentioned technology; Production restriction increased the processing cost of feed greatly, because of can not be used widely.
Corn in the existing technology (whole grain or pulverize) adds water and mixes, and adopts single-screw screw rod, single mode hole expanded, with the 110KW main frame be about 1000 kilograms of example discharging speed/time; Product after expanded is irregular strip, uses after can only being ground into powder.Its shortcoming is in particular in: 1., can not move continuously in the production process, accident rate is high, and because of the corn Main Ingredients and Appearance is a starch, the starch back viscosity of being heated increases, and again because of bulking machine adopts single mode hole discharging, stifled machine phenomenon often occurs.2., production efficiency is low, energy consumption is high.Adopt single mode hole discharging, discharging speed is slow, and material is big at the bulking machine cavity pressure, will cause not slaking of material phenomenon as strengthening discharge opening or increasing the clearance pressure reduction.3., finished product can only pulverize the back and use, starch denaturalization behind the corn puffing, converted starch viscosity is big, when being used for the feed feeding animals, causing and sticks with paste the mouth phenomenon, uses inconvenient.
Summary of the invention
The objective of the invention is to provide a kind of production technology simple, production efficiency is high, and accident rate is low, the manufacturing approach of the popcorn dregs of rice that the animal digestion absorption rate is high.
The objective of the invention is to realize like this, this method is that the employing corn is a major ingredient, adds the puffing aid of lubricate in proportion, through adopting 360
0C annular space discharging bulking process obtains popcorn dregs of rice product, and concrete steps are following:
1., first clear the pulverizing: with contaminant removal big in the maize raw material, the raw material after just clear is sent in the pulverizer and is pulverized, and sieves sheet through aperture 1mm-5mm, and crushing rear material is for use;
2., mixed processing: crushing rear material carries out automatic blending with the puffing aid raw material in the parts by weight ratio of 95:5～50:50 to be mixed, and incorporation time 3-5min/ criticizes, and suitably adding water yield ratio according to material moisture in the mixed process is 1%-6%;
3., modifier treatment: mixed material is sent into and is carried out steam regulation of texture, conditioning of texture in the bulking machine quality-adjusting device and handle in will be 2., and the frequency conversion delivery rate is according to amount of cure and the corresponding adjustment of expanded speed, steam regulation of texture, conditioning of texture temperature >=90 ℃;
4., expanding treatment: modified back material is sent into the bulking machine Builking cavity and is carried out 360
0The C annular space is expanded, and swelling temperature is controlled at 90 ℃-160 ℃, for guaranteeing the product curing temperature; Adjustment bulking machine internal screw structure is an example with main frame 110KW bulking machine, begins first segment to the three joint screw rods from feed end and adopts the single-screw screw rod; The 4th joint to the 5th joint (discharge end) adopts the double helix screw rod; Single-screw screw rod and double helix screw arrangement ratio (length) are 3:2, strengthen feeding coal through the single-screw screw rod, and the double helix screw rod increases the discharging resistance; Thereby adherence pressure and friction temperature are realized the slaking of material.The cutting knife that expanded back material curing degree >=85 ℃, moisture content >=12%, annular space discharging opening install additional with the main frame constant speed cuts, and dwindles the material sheet after expanded back sheet material adopts the differential beating crusher to impact;
5., cooling processing: material after the expanded cutting; Install air inducing or air-blast device in the annular space exit additional and carry out air-cooledly for the first time, discharge the expanded water vapour that produces through air inducing or air-blast device, and make material tentatively obtain cooling; First cold back material falls into differential comb formula beating crusher (ocean, Beijing construction machinery Co., Ltd produces) and carries out fragmentation; Fragmentation is after conveyer is sent into wind cold drying in the cooler, and cooling back material is near the normal temperature state;
6., classification and break process: cooling back material at first carries out second-time breakage through differential castor formula discharging beating crusher; Broken back material gets in the roto-siofter and carries out classification; Granular qualified material gets into finished bin, carries out fragmentation on the sieve in the bulk materials entering kibbler roll or install pulverizer additional based on customer requirements being ground into granular material and directly packing;
7., metering packing: with material after the graded crushing by the quantitative packing apparatus of automatic or manual pack, quantitative package, warehouse-in;
The product proterties: irregular sheet of product appearance or the granular partly powder that contains have strong cereal slaking fragrance.
Product specification: curing degree>=85%, moisture≤12%.
Described puffing aid raw material is meant oil-containing lipid crop or its byproduct.
Described grease class crop or its byproduct are meant that rice bran, maize germ, soybean, phosphatide are or/and oil foot etc.
The present invention has the following advantages and good effect:
1., the present invention is through adding puffing aid and using 360 instead
0The discharging of C annular space, thus guaranteed to produce operation continuously, reduced the production accident rate.
2., the inventive method energy conservation and consumption reduction effects is remarkable, production efficiency is high, energy consumption is low.Equal type equipment yield can improve 50-100%, is more than three times of traditional processing technology, greatly reduces production cost.
3., the product scope of application is wide.Product is irregular sheet, is convenient to animal and feeds, and has solved corn and has stuck with paste the mouth phenomenon during feeding animals after because of the expanded starch sex change, through the product of this explained hereafter; Have significant personalization, curing degree is high, and the fragrant odour shape of product is even, and food calling is effective; The animal digestion rate is high, and adsorptivity is good, is fit to very much the dry method feeding animals, effectively reduces meat feed ratio; Also effectively controlled because of the Animal diseases that contamination of raw material caused, thereby guaranteed the security of culturing, improved culture benefit.
4., product of the present invention is through high pressure-temperature, effectively eliminated the bacterium in the raw material, makes product have more security.
5., product of the present invention broken the restriction that raw materials such as popcorn only are applied to the special animals feed, plays certain positive role for the development that promotes aquaculture and effective utilization of grain.
6., the inventive method transform that the annular space discharging is expanded to reduce accident rate in the production process to improve output as with traditional nib is expanded on the traditional handicraft basis, repacking adds the differential breaking means, makes material be able to sieve and pass through kibbler roll.It is bigger to have overcome cooling back material shapes, can not satisfy user's requirement, especially to demand bulk goods user.
7., the irregular sheet of product appearance (or granular) contains partly powder, and strong cereal slaking fragrance is arranged.Product index: moisture≤12% curing degree>=85% (according to the difference object adjustment curing degree of feeding).
Description of drawings
Fig. 1 is a manufacturing process flow diagram of the present invention.
The specific embodiment
Embodiment 1
Shown in accompanying drawing 1: this method is that the employing corn is a major ingredient, adds the puffing aid of lubricate in proportion, through adopting 360
0Expanded or the expander curing process of C annular space discharging obtains popcorn dregs of rice product, and concrete steps are following:
1., clear pulverizing just: 160 kilograms of maize raw materials are dropped into dog-houses, and through conveyer, elevator is former feed bin extremely; Rotate through screen roller, with contaminant removal big in the raw material, the raw material after just clear is sent in the pulverizer and is pulverized; Through aperture 2mm sieve sheet, crushing rear material is for use;
2., mixed processing: the corn after will pulverizing mixes with 40 kilograms of rice brans of oil-containing about 15%, and incorporation time 3-5min adds 4 kilograms in water simultaneously.
3., modifier treatment: mixed material is sent into and is carried out steam regulation of texture, conditioning of texture in the bulking machine quality-adjusting device and handle in will be 2., and the frequency conversion delivery rate is according to amount of cure and the corresponding adjustment of expanded speed, steam regulation of texture, conditioning of texture temperature >=90 ℃.
4., expanding treatment: modified back material is sent into the bulking machine Builking cavity and is carried out 360
0C annular space expanded (adopt the inventor be 200920094577.8) in first to file " the bulking machine annular space drawing mechanism " patent No., swelling temperature is controlled at 90 ℃-160 ℃ and is advisable, fluctuate ± 5 ℃ product quality is not had influence; For guaranteeing curing degree; Adjustment bulking machine internal screw structure, discharge end are used two joint double helix screw rod pushers instead, increase resistance to improve temperature; With 110KW main frame bulking machine is that example output is can reach 1.5-2T/ the time; The bulking machine inner screw end two joint double helix screw rods that need change the outfit, expanded back material curing degree>=85 ℃, moisture content>=12%; The cutting knife that the annular space discharging opening installs additional with the main frame constant speed cuts, and dwindles the material sheet after expanded back sheet material adopts the differential beating crusher to impact.
5., cooling processing: material after the expanded cutting; Install air inducing or air-blast device in the annular space exit additional and carry out air-cooledly for the first time, discharge the expanded water vapour that produces through air inducing or air-blast device, and make material tentatively obtain cooling; First cold back material falls into differential comb formula beating crusher and carries out fragmentation; Fragmentation is after conveyer is sent into wind cold drying in the cooler, and cooling back material is near the normal temperature state.
6., classification and break process: cooling back material at first carries out second-time breakage through differential castor formula discharging beating crusher; Broken back material gets in the roto-siofter and carries out classification; Granular qualified material gets into finished bin, carries out fragmentation on the sieve in the bulk materials entering kibbler roll or install pulverizer additional according to customer requirements being ground into granular material and directly packing.
7., metering packing: with material after the graded crushing by the quantitative packing apparatus of automatic or manual pack, quantitative package, warehouse-in.
The product proterties: irregular sheet of product appearance or the granular partly powder that contains have strong cereal slaking fragrance.
Product specification: curing degree>=85%, moisture≤12%.
Embodiment 2
1. just clear pulverising step is identical with embodiment 1.
2. mixed processing: will pulverize back 185 kilograms of corns and mix for 15 kilograms with oil-containing 40% soybean oil byproduct oil foot, incorporation time 3-5min, moisture about 40-50%. does not need to add in addition water because of oil foot.
3., 4., 5., 6., 7. step is identical with embodiment 1.
Embodiment 3
1. just clear pulverising step is identical with embodiment 1.
2. mixed processing: will pulverize back 180 kilograms of corns and mix with 15 kilograms of maize germs, 5 kilograms of phosphatide, incorporation time 3-5min adds 4 kilograms in water simultaneously.3., 4., 5., 6., 7. step is identical with embodiment 1.
Claims (3)
1. the manufacturing approach of popcorn dregs of rice is characterized in that: this method is that to adopt corn be major ingredient, adds the puffing aid of lubricate in proportion, through adopting 360
0C annular space discharging bulking process obtains popcorn dregs of rice product, and concrete steps are following:
1., first clear the pulverizing: with contaminant removal big in the maize raw material, the raw material after just clear is sent in the pulverizer and is pulverized, and sieves sheet through aperture 1mm-5mm, and crushing rear material is for use;
2., mixed processing: crushing rear material carries out automatic blending with the puffing aid raw material in the parts by weight ratio of 95:5～50:50 to be mixed, and incorporation time 3-5min/ criticizes, and suitably adding water yield ratio according to material moisture in the mixed process is 1%-6%;
3., modifier treatment: mixed material is sent into and is carried out steam regulation of texture, conditioning of texture in the bulking machine quality-adjusting device and handle in will be 2., and the frequency conversion delivery rate is according to amount of cure and the corresponding adjustment of expanded speed, steam regulation of texture, conditioning of texture temperature >=90 ℃;
4., expanding treatment: modified back material is sent into the bulking machine Builking cavity and is carried out 360
0The C annular space is expanded; Swelling temperature is controlled at 90 ℃-160 ℃, adjustment bulking machine internal screw structure, and discharge end is used two joint double helix screw rod pushers instead; Expanded back material curing degree>=85 ℃; The cutting knife that moisture content>=12%, annular space discharging opening install additional with the main frame constant speed cuts, and dwindles the material sheet after expanded back sheet material adopts the differential beating crusher to impact;
5., cooling processing: material after the expanded cutting; Install air inducing or air-blast device in the annular space exit additional and carry out air-cooledly for the first time, discharge the expanded water vapour that produces through air inducing or air-blast device, and make material tentatively obtain cooling; First cold back material falls into differential comb formula beating crusher and carries out fragmentation; Fragmentation is after conveyer is sent into wind cold drying in the cooler, and cooling back material is near the normal temperature state;
6., classification and break process: cooling back material at first carries out second-time breakage through differential castor formula discharging beating crusher; Broken back material gets in the roto-siofter and carries out classification; Granular qualified material gets into finished bin, carries out fragmentation on the sieve in the bulk materials entering kibbler roll or install pulverizer additional based on customer requirements being ground into granular material and directly packing;
7., metering packing: with material after the graded crushing by the quantitative packing apparatus of automatic or manual pack, quantitative package, warehouse-in;
The product proterties: irregular sheet of product appearance or the granular partly powder that contains have strong cereal slaking fragrance;
Product specification: curing degree>=85%, moisture≤12%.
2. the manufacturing approach of a kind of popcorn dregs of rice according to claim 1 is characterized in that: described puffing aid raw material is meant oil-containing lipid crop or its byproduct.
3. the manufacturing approach of a kind of popcorn dregs of rice according to claim 1 is characterized in that: described grease class crop or its byproduct are meant that rice bran, maize germ, soybean, phosphatide are or/and oil foot.
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| CN2011100920823A CN102726814A (en) | 2011-04-13 | 2011-04-13 | Manufacturing method of puffed corn dregs |
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| CN2011100920823A CN102726814A (en) | 2011-04-13 | 2011-04-13 | Manufacturing method of puffed corn dregs |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103110065A (en) * | 2012-12-14 | 2013-05-22 | 苏州科谷米业有限公司 | Preparation method of giant embryo rice puffed flakes |
| CN103284284A (en) * | 2013-05-24 | 2013-09-11 | 山东佑润生物技术有限公司 | Method and device for pretreating raw materials of low-temperature water-soluble creep feed |
| CN103393011A (en) * | 2013-08-14 | 2013-11-20 | 双胞胎（集团）股份有限公司 | Production process of puffed corn |
| CN104256072A (en) * | 2014-10-21 | 2015-01-07 | 河北子丰生物科技有限公司 | Wheat germ meal swelling method |
| CN105994989A (en) * | 2016-05-31 | 2016-10-12 | 临沂正能量生物有限公司 | Production method and production equipment of dry method peeled extruded corn |
| CN108174973A (en) * | 2017-12-08 | 2018-06-19 | 颍上县骏驰新能源有限公司 | A kind of method of the puffing animal feed made using corn |
| CN108684932A (en) * | 2017-04-07 | 2018-10-23 | 河南神农膨化饲料科技有限公司 | A kind of popcorn and preparation method thereof |
| CN110003347A (en) * | 2019-04-24 | 2019-07-12 | 江苏丰尚智能科技有限公司 | A kind of Modified-Starch Binder processing technology and process unit |
| CN110463839A (en) * | 2019-08-05 | 2019-11-19 | 贵阳新希望农业科技有限公司 | A kind of extruding pea-type piglet feed |
| CN110723481A (en) * | 2019-09-30 | 2020-01-24 | 安徽珠峰生物科技有限公司 | Double-screw puffing equipment and using method thereof |
| CN114287649A (en) * | 2021-12-07 | 2022-04-08 | 江苏丰尚智能科技有限公司 | Crack differential pressure type feed production device, method, computer equipment and storage medium |
| CN114431498A (en) * | 2021-11-30 | 2022-05-06 | 南京致润生物科技集团有限公司 | Feed processing method, processing equipment and bulking machine for processing feed |
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| CN101209083A (en) * | 2006-12-31 | 2008-07-02 | 石晓岭 | High-saccharide energy feed and manufacturing method thereof |
| CN201550579U (en) * | 2009-10-23 | 2010-08-18 | 石晓岭 | Expanding machine annular gap discharging device |
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2011
- 2011-04-13 CN CN2011100920823A patent/CN102726814A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101209083A (en) * | 2006-12-31 | 2008-07-02 | 石晓岭 | High-saccharide energy feed and manufacturing method thereof |
| CN201550579U (en) * | 2009-10-23 | 2010-08-18 | 石晓岭 | Expanding machine annular gap discharging device |
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103110065A (en) * | 2012-12-14 | 2013-05-22 | 苏州科谷米业有限公司 | Preparation method of giant embryo rice puffed flakes |
| CN103284284A (en) * | 2013-05-24 | 2013-09-11 | 山东佑润生物技术有限公司 | Method and device for pretreating raw materials of low-temperature water-soluble creep feed |
| CN103284284B (en) * | 2013-05-24 | 2015-08-19 | 山东佑润生物技术有限公司 | The preprocessing method of raw materials of the water-soluble creep feed of low temperature and device |
| CN103393011A (en) * | 2013-08-14 | 2013-11-20 | 双胞胎（集团）股份有限公司 | Production process of puffed corn |
| CN103393011B (en) * | 2013-08-14 | 2014-06-25 | 双胞胎（集团）股份有限公司 | Production process of puffed corn |
| CN104256072A (en) * | 2014-10-21 | 2015-01-07 | 河北子丰生物科技有限公司 | Wheat germ meal swelling method |
| CN105994989A (en) * | 2016-05-31 | 2016-10-12 | 临沂正能量生物有限公司 | Production method and production equipment of dry method peeled extruded corn |
| CN108684932A (en) * | 2017-04-07 | 2018-10-23 | 河南神农膨化饲料科技有限公司 | A kind of popcorn and preparation method thereof |
| CN108174973A (en) * | 2017-12-08 | 2018-06-19 | 颍上县骏驰新能源有限公司 | A kind of method of the puffing animal feed made using corn |
| CN110003347A (en) * | 2019-04-24 | 2019-07-12 | 江苏丰尚智能科技有限公司 | A kind of Modified-Starch Binder processing technology and process unit |
| CN110463839A (en) * | 2019-08-05 | 2019-11-19 | 贵阳新希望农业科技有限公司 | A kind of extruding pea-type piglet feed |
| CN110723481A (en) * | 2019-09-30 | 2020-01-24 | 安徽珠峰生物科技有限公司 | Double-screw puffing equipment and using method thereof |
| CN114431498A (en) * | 2021-11-30 | 2022-05-06 | 南京致润生物科技集团有限公司 | Feed processing method, processing equipment and bulking machine for processing feed |
| CN114287649A (en) * | 2021-12-07 | 2022-04-08 | 江苏丰尚智能科技有限公司 | Crack differential pressure type feed production device, method, computer equipment and storage medium |
| CN114287649B (en) * | 2021-12-07 | 2023-04-07 | 江苏丰尚智能科技有限公司 | Crack differential pressure type feed production device, method, computer equipment and storage medium |
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Application publication date: 20121017 |