CN102720226B - Face shovel spadework device with movement redundancy - Google Patents

Face shovel spadework device with movement redundancy Download PDF

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Publication number
CN102720226B
CN102720226B CN201210177748.XA CN201210177748A CN102720226B CN 102720226 B CN102720226 B CN 102720226B CN 201210177748 A CN201210177748 A CN 201210177748A CN 102720226 B CN102720226 B CN 102720226B
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China
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pair
hydraulic cylinder
hinged
swing arm
dipper
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Expired - Fee Related
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CN201210177748.XA
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CN102720226A (en
Inventor
丁华锋
陈谊超
曹宇
杨凤霞
王园园
付鸿晔
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Yanshan University
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Yanshan University
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Abstract

The invention provides a face shovel spadework device with movement redundancy. The device comprises a rack, a movable arm, a bucket rod, a bucket, power trigones, bucket rod hydraulic cylinders, bucket hydraulic cylinders, movable arm hydraulic cylinders and auxiliary hydraulic cylinders, wherein the rack is hinged with the lower end of the movable arm, the upper end of the movable arm is hinged with one end of the bucket rod, the other end of the bucket rod is connected with one part of the bucket, and the components are respectively connected by the bucket hydraulic cylinders, the bucket rod hydraulic cylinders, the movable arm hydraulic cylinders, the auxiliary hydraulic cylinders and the power trigones by virtue of four connection modes. The device provided by the invention has the characteristics of movement redundancy, large driving force arm and low energy consumption.

Description

Face shovel spadework device with movement redundancy
Technical field
The present invention relates to a kind of excavator, particularly a kind of equipment for Face-shovel Hydraulic Excavator.
Background technology
Large-scale Face-shovel Hydraulic Excavator is the main tool of open coal mine digging, its excacation device has been the main member of excavator various functions, the domestic research to hydraulic face shovel digger operating device is less, Chinese patent CN200520035287.8 relates to a kind of hydraulic digging machine face shovel working device horizontal thrust mechanism, feature is that bucket hydraulic cylinder piston rod and swing arm front end are hinged, dipper rear portion and swing arm front end hinged, scraper bowl and dipper front end hinged, scraper bowl and bucket hydraulic cylinder cylinder barrel end hinged, hinge constitutes the four-bar mechanism of quadrilateral structure aloft.External main manufacturer has special rex (Terex), Caterpillar (CATERPILLR), Hitachi (HITACHI) and Liebherr (LIEBHERR) etc.What wherein influence power was larger is the hydraulic crawler excavator containing " powerful triangle " component that special rex (Terex) company produces.Although the Face-shovel Hydraulic Excavator technology of external producer is comparatively ripe, their product structure is comparatively single, and the driving arm of force is little and problem that is that cause energy consumption large is not resolved all the time.
Summary of the invention
The object of the present invention is to provide a kind of multi-functional, working space is large, energy consumption is low face shovel spadework device with movement redundancy.This device mainly comprises frame, swing arm, powerful triangle, dipper, scraper bowl, bucket hydraulic cylinder, dipper hydraulic cylinder, swing arm hydraulic cylinder, auxiliary hydraulic cylinder.It is characterized in that: one end of frame and the lower end of swing arm hinged, the upper end of this swing arm and one end of dipper hinged, the other end of this dipper and a position of scraper bowl hinged, a pair powerful triangle is hinged on the both sides on above-mentioned swing arm top respectively, and the connected mode of four pairs of hydraulic cylinders of this mechanism is one of following four kinds:
The first connected mode: the cylinder sleeve end of a pair bucket hydraulic cylinder and scraper bowl hinged, piston rod end and the swing arm of this pair bucket hydraulic cylinder are hinged; The cylinder sleeve end of a pair dipper hydraulic cylinder and dipper hinged, the piston rod end of this pair dipper hydraulic cylinder and a pair powerful triangle hinged; The cylinder sleeve end of a pair swing arm hydraulic cylinder and swing arm hinged, piston rod end and the frame of this pair swing arm hydraulic cylinder are hinged; The cylinder sleeve end of a pair auxiliary hydraulic cylinder and frame hinged; The piston rod end of this pair auxiliary hydraulic cylinder and a pair powerful triangle hinged.
The second connected mode: the cylinder sleeve end of a pair bucket hydraulic cylinder and scraper bowl hinged, the piston rod end of this pair bucket hydraulic cylinder and a pair powerful triangle hinged; The cylinder sleeve end of a pair dipper hydraulic cylinder and frame hinged, piston rod end and the dipper of this pair dipper hydraulic cylinder are hinged; The cylinder sleeve end of a pair swing arm hydraulic cylinder and swing arm hinged, piston rod end and the frame of this pair swing arm hydraulic cylinder are hinged; The cylinder sleeve end of a pair auxiliary hydraulic cylinder and swing arm hinged; The piston rod end of this pair auxiliary hydraulic cylinder and a pair powerful triangle hinged.
The third connected mode: the cylinder sleeve end of a pair bucket hydraulic cylinder and scraper bowl hinged, the piston rod end of this pair bucket hydraulic cylinder and a pair powerful triangle hinged; The cylinder sleeve end of a pair dipper hydraulic cylinder and dipper hinged, piston rod end and the swing arm of this pair dipper hydraulic cylinder are hinged; The cylinder sleeve end of a pair swing arm hydraulic cylinder and swing arm hinged, piston rod end and the frame of this pair swing arm hydraulic cylinder are hinged; The cylinder sleeve end of a pair auxiliary hydraulic cylinder and frame hinged; The piston rod end of this pair auxiliary hydraulic cylinder and a pair powerful triangle hinged.
4th kind of connected mode: the cylinder sleeve end of a pair bucket hydraulic cylinder and a pair powerful triangle hinged, piston rod end and the scraper bowl of this pair bucket hydraulic cylinder are hinged; The cylinder sleeve end of a pair dipper hydraulic cylinder and frame hinged, piston rod end and the dipper of this pair dipper hydraulic cylinder are hinged; The cylinder sleeve end of a pair swing arm hydraulic cylinder and swing arm hinged, piston rod end and the frame of this pair swing arm hydraulic cylinder are hinged; The cylinder sleeve end of a pair auxiliary hydraulic cylinder and a pair powerful triangle hinged; Piston rod end and the frame of this pair auxiliary hydraulic cylinder are hinged.
Cylinder sleeve and the piston rod position of above-mentioned each driving hydraulic cylinder can be exchanged.When ensureing that between rod member number and rod member, interconnected relationship is constant, the shape and size of each rod member can change according to actual conditions.
In the present invention, the degree of freedom of scraper bowl is 3, and the degree of freedom of equipment is 4, drives number to be 4, and drive number to be greater than scraper bowl degree of freedom, such equipment has motion redundancy characteristic.
The present invention compared with prior art tool has the following advantages:
(1) drive the arm of force large, less driving force just can drive load, thus can reduce energy consumption.
(2) there is motion redundancy characteristic, robot interior Singularity can be avoided, good flexibility, keep away barrier ability and dynamic characteristics.
(3) driving force of lifting or the driving force of excavation can be optimized preferably.
Accompanying drawing explanation
Fig. 1 is the three-dimensional simplified schematic diagram of the embodiment of the present invention 1.
Fig. 2 is the three-dimensional simplified schematic diagram of the embodiment of the present invention 2.
Fig. 3 is the three-dimensional simplified schematic diagram of the embodiment of the present invention 3.
Fig. 4 is the three-dimensional simplified schematic diagram of the embodiment of the present invention 4.
In accompanying drawing: 1-frame, 2-swing arm, 3-powerful triangle, 4-dipper, 5-scraper bowl, 6-bucket hydraulic cylinder, 7-dipper hydraulic cylinder, 8-swing arm hydraulic cylinder, 9-auxiliary hydraulic cylinder.
Detailed description of the invention
Embodiment 1
In the three-dimensional simplified schematic diagram of a kind of face shovel spadework device with movement redundancy shown in Fig. 1, one end of frame 1 is connected by hinge R1 with the lower end of swing arm 2, the upper end of this swing arm 2 is connected by hinge R5 with one end of dipper 4, the other end of this dipper 4 is connected with a position of scraper bowl 5 by hinge R6, a pair powerful triangle 3 is connected with the both sides of swing arm 2 respectively by hinge R3, the cylinder sleeve end of a pair bucket hydraulic cylinder 6 is connected with scraper bowl 5 by hinge R7, and the piston rod end of this pair bucket hydraulic cylinder 6 is connected with swing arm 2 by hinge R9; The cylinder sleeve end of a pair dipper hydraulic cylinder 7 is connected with dipper 4 by hinge R8, and the piston rod end of this pair dipper hydraulic cylinder 7 is connected with a pair powerful triangle 3 by hinge R4; The cylinder sleeve end of a pair swing arm hydraulic cylinder 8 is connected with swing arm 2 by hinge R10, and the piston rod end of this pair swing arm hydraulic cylinder 8 is connected with frame 1 by hinge R11; The cylinder sleeve end of a pair auxiliary hydraulic cylinder 9 is connected with frame 1 by hinge R12; The piston rod end of this pair auxiliary hydraulic cylinder 9 is connected with a pair powerful triangle 3 by hinge R2.
Embodiment 2
In the three-dimensional simplified schematic diagram of a kind of face shovel spadework device with movement redundancy shown in Fig. 2, one end of frame 1 is connected by hinge R1 with the lower end of swing arm 2, the upper end of this swing arm 2 is connected by hinge R5 with one end of dipper 4, the other end of this dipper 4 is connected with a position of scraper bowl 5 by hinge R6, a pair powerful triangle 3 is connected with the both sides of swing arm 2 respectively by hinge R3, the cylinder sleeve end of a pair bucket hydraulic cylinder 6 is connected with scraper bowl 5 by hinge R7, and the piston rod end of this pair bucket hydraulic cylinder 6 is connected with powerful triangle 3 by hinge R4; The cylinder sleeve end of a pair dipper hydraulic cylinder 7 is connected with frame 1 by hinge R9, and the piston rod end of this pair dipper hydraulic cylinder 7 is connected with dipper 4 by hinge R8; The cylinder sleeve end of a pair swing arm hydraulic cylinder 8 is connected with swing arm 2 by hinge R10, and the piston rod end of this pair swing arm hydraulic cylinder 8 is connected with frame 1 by hinge R11; The cylinder sleeve end of a pair auxiliary hydraulic cylinder 9 is connected with swing arm 2 by hinge R12; The piston rod end of this pair auxiliary hydraulic cylinder 9 is connected with a pair powerful triangle 3 by hinge R2.
Embodiment 3
In the three-dimensional simplified schematic diagram of a kind of face shovel spadework device with movement redundancy shown in Fig. 3, one end of frame 1 is connected by hinge R1 with the lower end of swing arm 2, the upper end of this swing arm 2 is connected by hinge R5 with one end of dipper 4, the other end of this dipper 4 is connected with a position of scraper bowl 5 by hinge R6, a pair powerful triangle 3 is connected with the both sides of swing arm 2 respectively by hinge R3, the cylinder sleeve end of a pair bucket hydraulic cylinder 6 is connected with scraper bowl 5 by hinge R7, and the piston rod end of this pair bucket hydraulic cylinder 6 is connected with powerful triangle 3 by hinge R4; The cylinder sleeve end of a pair dipper hydraulic cylinder 7 is connected with dipper 4 by hinge R8, and the piston rod end of this pair dipper hydraulic cylinder 7 is connected with swing arm 2 by hinge R9; The cylinder sleeve end of a pair swing arm hydraulic cylinder 8 is connected with swing arm 2 by hinge R10, and the piston rod end of this pair swing arm hydraulic cylinder 8 is connected with frame 1 by hinge R11; The cylinder sleeve end of a pair auxiliary hydraulic cylinder 9 is connected with frame 1 by hinge R12; The piston rod end of this pair auxiliary hydraulic cylinder 9 is connected with a pair powerful triangle 3 by hinge R2.
Embodiment 4
In the three-dimensional simplified schematic diagram of a kind of face shovel spadework device with movement redundancy shown in Fig. 4, one end of frame 1 is connected by hinge R1 with the lower end of swing arm 2, the upper end of this swing arm 2 is connected by hinge R5 with one end of dipper 4, the other end of this dipper 4 is connected with a position of scraper bowl 5 by hinge R6, a pair powerful triangle 3 is connected with the both sides of swing arm 2 respectively by hinge R3, the cylinder sleeve end of a pair bucket hydraulic cylinder 6 is connected with a pair powerful triangle 3 by hinge R4, and the piston rod end of this pair bucket hydraulic cylinder 6 is connected with scraper bowl 5 by hinge R7; The cylinder sleeve end of a pair dipper hydraulic cylinder 7 is connected with frame 1 by hinge R9, and the piston rod end of this pair dipper hydraulic cylinder 7 is connected with dipper 4 by hinge R8; The cylinder sleeve end of a pair swing arm hydraulic cylinder 8 is connected with swing arm 2 by hinge R10, and the piston rod end of this pair swing arm hydraulic cylinder 8 is connected with frame 1 by hinge R11; The cylinder sleeve end of a pair auxiliary hydraulic cylinder 9 is connected with a pair powerful triangle 3 by hinge R2; The piston rod end of this pair auxiliary hydraulic cylinder 9 is connected with frame 1 by hinge R12.

Claims (2)

1. a face shovel spadework device with movement redundancy, it includes frame, swing arm, powerful triangle, dipper, scraper bowl, bucket hydraulic cylinder, dipper hydraulic cylinder, swing arm hydraulic cylinder, auxiliary hydraulic cylinder, it is characterized in that: one end of frame and the lower end of swing arm hinged, the upper end of this swing arm and one end of dipper hinged, the other end of this dipper and a position of scraper bowl hinged, a pair powerful triangle is hinged on the both sides on above-mentioned swing arm top respectively, and the connected mode of four pairs of hydraulic cylinders of described face shovel spadework device with movement redundancy is one of following four kinds:
The first connected mode: the cylinder sleeve end of a pair bucket hydraulic cylinder and scraper bowl hinged, piston rod end and the swing arm of this pair bucket hydraulic cylinder are hinged; The cylinder sleeve end of a pair dipper hydraulic cylinder and dipper hinged, the piston rod end of this pair dipper hydraulic cylinder and a pair powerful triangle hinged; The cylinder sleeve end of a pair swing arm hydraulic cylinder and swing arm hinged, piston rod end and the frame of this pair swing arm hydraulic cylinder are hinged; The cylinder sleeve end of a pair auxiliary hydraulic cylinder and frame hinged; The piston rod end of this pair auxiliary hydraulic cylinder and a pair powerful triangle hinged;
The second connected mode: the cylinder sleeve end of a pair bucket hydraulic cylinder and scraper bowl hinged, the piston rod end of this pair bucket hydraulic cylinder and a pair powerful triangle hinged; The cylinder sleeve end of a pair dipper hydraulic cylinder and frame hinged, piston rod end and the dipper of this pair dipper hydraulic cylinder are hinged; The cylinder sleeve end of a pair swing arm hydraulic cylinder and swing arm hinged, piston rod end and the frame of this pair swing arm hydraulic cylinder are hinged; The cylinder sleeve end of a pair auxiliary hydraulic cylinder and swing arm hinged; The piston rod end of this pair auxiliary hydraulic cylinder and a pair powerful triangle hinged;
The third connected mode: the cylinder sleeve end of a pair bucket hydraulic cylinder and scraper bowl hinged, the piston rod end of this pair bucket hydraulic cylinder and a pair powerful triangle hinged; The cylinder sleeve end of a pair dipper hydraulic cylinder and dipper hinged, piston rod end and the swing arm of this pair dipper hydraulic cylinder are hinged; The cylinder sleeve end of a pair swing arm hydraulic cylinder and swing arm hinged, piston rod end and the frame of this pair swing arm hydraulic cylinder are hinged; The cylinder sleeve end of a pair auxiliary hydraulic cylinder and frame hinged; The piston rod end of this pair auxiliary hydraulic cylinder and a pair powerful triangle hinged;
4th kind of connected mode: the cylinder sleeve end of a pair bucket hydraulic cylinder and a pair powerful triangle hinged, piston rod end and the scraper bowl of this pair bucket hydraulic cylinder are hinged; The cylinder sleeve end of a pair dipper hydraulic cylinder and frame hinged, piston rod end and the dipper of this pair dipper hydraulic cylinder are hinged; The cylinder sleeve end of a pair swing arm hydraulic cylinder and swing arm hinged, piston rod end and the frame of this pair swing arm hydraulic cylinder are hinged; The cylinder sleeve end of a pair auxiliary hydraulic cylinder and a pair powerful triangle hinged; Piston rod end and the frame of this pair auxiliary hydraulic cylinder are hinged.
2. face shovel spadework device with movement redundancy according to claim 1, is characterized in that: the cylinder sleeve of each hydraulic cylinder and the position of piston rod can exchange.
CN201210177748.XA 2012-06-01 2012-06-01 Face shovel spadework device with movement redundancy Expired - Fee Related CN102720226B (en)

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Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103046588B (en) * 2012-12-05 2015-01-07 燕山大学 Crowd shovel excavation mechanism for optimizing driving of bucket rod
CN103046589B (en) * 2012-12-20 2014-11-12 燕山大学 Face shovel excavation device for optimizing lifting force of movable arm
CN107989619B (en) * 2017-12-20 2024-05-31 佛山科学技术学院 Telescopic excavating arm for tunnel excavation
WO2021035477A1 (en) * 2019-08-26 2021-03-04 Guangxi Liugong Machinery Co., Ltd. Electric excavator
CN111042241A (en) * 2019-12-19 2020-04-21 中国地质大学(武汉) Face shovel excavating and loading device capable of increasing bucket stroke requirement
CN111364534B (en) * 2020-04-24 2023-07-14 三一重机有限公司 Bucket rod device, control method thereof and excavator
CN111962587A (en) * 2020-08-10 2020-11-20 北京航空航天大学 Mining electric shovel working device with electro-hydraulic auxiliary operation movement
CN112031051A (en) * 2020-08-19 2020-12-04 北京航空航天大学 Metamorphic parallel six-connecting-rod bucket mechanism applied to face shovel excavator

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Publication number Priority date Publication date Assignee Title
JPH0881979A (en) * 1994-09-09 1996-03-26 Kubota Corp Backhoe
JP3487455B2 (en) * 1994-12-12 2004-01-19 株式会社小松製作所 Hydraulic excavator with arm with built-in breaker
CN2813722Y (en) * 2005-08-26 2006-09-06 四川邦立重机有限责任公司 Hydraulic digging machine face shovel working device horizontal thrust mechanism
CN102357897A (en) * 2011-09-09 2012-02-22 燕山大学 Four-degree-of-freedom series-parallel combined heavy-load mechanical arm
CN102380771A (en) * 2011-11-11 2012-03-21 浙江理工大学 High-rigidity redundantly-actuated three-degree-of-freedom parallel mechanism
CN202706074U (en) * 2012-06-01 2013-01-30 燕山大学 Motion redundancy face-shovel excavation mechanism

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0881979A (en) * 1994-09-09 1996-03-26 Kubota Corp Backhoe
JP3487455B2 (en) * 1994-12-12 2004-01-19 株式会社小松製作所 Hydraulic excavator with arm with built-in breaker
CN2813722Y (en) * 2005-08-26 2006-09-06 四川邦立重机有限责任公司 Hydraulic digging machine face shovel working device horizontal thrust mechanism
CN102357897A (en) * 2011-09-09 2012-02-22 燕山大学 Four-degree-of-freedom series-parallel combined heavy-load mechanical arm
CN102380771A (en) * 2011-11-11 2012-03-21 浙江理工大学 High-rigidity redundantly-actuated three-degree-of-freedom parallel mechanism
CN202706074U (en) * 2012-06-01 2013-01-30 燕山大学 Motion redundancy face-shovel excavation mechanism

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