CN102718035B - Reclaimer with self-releasing buffer bed - Google Patents
Reclaimer with self-releasing buffer bed Download PDFInfo
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- CN102718035B CN102718035B CN201210205750.3A CN201210205750A CN102718035B CN 102718035 B CN102718035 B CN 102718035B CN 201210205750 A CN201210205750 A CN 201210205750A CN 102718035 B CN102718035 B CN 102718035B
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Abstract
Description
技术领域 technical field
本发明属于散料输送设备领域,涉及一种带自动脱挂缓冲床的取料机。The invention belongs to the field of bulk material conveying equipment, and relates to a reclaimer with an automatic detachable buffer bed.
背景技术 Background technique
取料机是一种连续、高效的散料挖取设备,广泛地应用于电力、建材、化工、矿山、码头、煤炭、冶金钢厂、粮食等行业的物料存储、输送系统中。常见的取料机有斗轮(堆)取料机、门式/桥式刮板取料机、门式/桥式斗轮取料机、滚筒取料机、圆形料场斗轮堆取料机等等。其中,桥式刮板取料机、桥式斗轮取料机、滚筒取料机等采用全断面取料方式并配备料耙装置,具有很好的物料混匀效果,因此常应用于均化料场。均化料场为了达到最好的均化效果,所配堆料机通常采用人字行堆料模式,由此产生的问题是在对堆料场堆料时,取料机处于长时间闲置状态,造成了资源浪费。The reclaimer is a continuous and efficient bulk material mining equipment, which is widely used in material storage and conveying systems in industries such as electric power, building materials, chemicals, mines, docks, coal, metallurgical steel plants, and grain. Common reclaimers include bucket wheel (stack) reclaimer, portal/bridge type scraper reclaimer, portal/bridge type bucket wheel reclaimer, drum reclaimer, circular stockyard bucket wheel stack reclaimer machine and so on. Among them, the bridge-type scraper reclaimer, bridge-type bucket wheel reclaimer, drum reclaimer, etc. adopt the full-section reclaiming method and are equipped with a rake device, which has a good material mixing effect, so it is often used in homogenized materials. field. In order to achieve the best homogenization effect in the homogenization stockyard, the stacker usually adopts the herringbone stacking mode. The resulting problem is that the reclaimer is idle for a long time when stockpiling the stockyard , resulting in a waste of resources.
为了避免闲置浪费,设备转场技术越来越受人青睐。所谓设备转场技术,简单的说就是同一设备能够转移到不同堆场进行作业的一种技术或手段。转场技术不仅仅应用于取料机上,有时也应用于堆料机主机的转场作业。转场作业最大的经济效益就是充分利用了设备,大幅度减少了设备数量。In order to avoid idle waste, equipment transfer technology is becoming more and more popular. The so-called equipment transfer technology is simply a technology or means that the same equipment can be transferred to different storage yards for operation. The transition technology is not only applied to the reclaimer, but also sometimes applied to the transition operation of the main machine of the stacker. The biggest economic benefit of the transition operation is to make full use of the equipment and greatly reduce the number of equipment.
在设备转场技术中,最为关键的技术之一是缓冲床的自动脱挂技术。由于取料机上的皮带机卸料会对系统皮带机造成冲击破坏,通常在地面取料皮带机上方设置缓冲床,而缓冲床被压在地面皮带机皮带面下部,无法在转场中转移,这样缓冲床如何与取料机的分离成为了新的技术难题。In the equipment transfer technology, one of the most critical technologies is the automatic detachment technology of the impact bed. Because the unloading of the belt conveyor on the reclaimer will cause impact damage to the system belt conveyor, a buffer bed is usually set above the ground reclaiming belt conveyor, and the buffer bed is pressed on the lower part of the belt surface of the ground belt conveyor, so it cannot be transferred in the transition field. How to separate the impact bed from the reclaimer has become a new technical problem.
发明内容 Contents of the invention
本发明的目的在于,提供一种带自动脱挂缓冲床的取料机,使取料机可以转场作业,避免资源的闲置,造成资源浪费,同时大幅度减少取料场取料设备,为取料场节省成本;同时利用缓冲床防止落料点对地面取料皮带机的冲击破坏。取料机自动脱挂缓冲床装置采用机械化自动脱挂方式,具有设计结构简单、制造成本低、维护方便、脱挂快捷、可靠性高等优点。The object of the present invention is to provide a reclaimer with an automatic detachable buffer bed, so that the reclaimer can be transferred to work, avoiding idle resources and causing waste of resources, and at the same time greatly reducing the reclaiming equipment in the reclaiming field. The reclaiming yard saves costs; at the same time, the buffer bed is used to prevent the impact damage of the feeding point to the reclaiming belt conveyor on the ground. The automatic detachment buffer bed device of the reclaimer adopts a mechanized automatic detachment method, which has the advantages of simple design structure, low manufacturing cost, convenient maintenance, fast detachment, and high reliability.
本发明的技术方案:一种带自动脱挂缓冲床的取料机,包括地面取料皮带机、转运小车和取料机,料场料堆外侧均设有地面取料皮带机,在两料场料堆之间设有堆料皮带机和堆料机,料场料堆的一端设有转运小车,地面取料皮带机上设有缓冲床,缓冲床与取料机通过吊钩连接。由于设有缓冲床,可以防止落料点对地面取料皮带机的冲击破坏;由于缓冲床与取料机采用吊钩连接,使取料机可以装卸缓冲床进行转场作业,避免资源的闲置,造成资源浪费,同时大幅度减少取料场取料设备,为取料场节省成本。The technical scheme of the present invention: a reclaimer with an automatic detachable buffer bed, including a ground reclaimer belt conveyor, a transfer trolley and a reclaimer, and a ground reclaimer belt conveyor is provided outside the material pile in the stockyard. There is a stacking belt conveyor and a stacker between the stockpile in the stockyard, a transfer trolley is provided at one end of the stockpile in the stockyard, and a buffer bed is provided on the ground reclaiming belt conveyor, and the buffer bed is connected to the reclaimer through a hook. Because of the buffer bed, it can prevent the impact and damage of the feeding point on the ground reclaiming belt conveyor; because the buffer bed and the reclaimer are connected by hooks, the reclaimer can load and unload the buffer bed for transition operations, avoiding idle resources , resulting in a waste of resources, and at the same time greatly reducing the reclaiming equipment in the reclaiming yard, saving costs for the reclaiming yard.
前述的这种带自动脱挂缓冲床的取料机中,取料机底部设有挂钩。In the aforementioned reclaimer with automatic detachable buffer bed, the bottom of the reclaimer is provided with a hook.
前述的这种带自动脱挂缓冲床的取料机中,缓冲床上部设有与挂钩相配合的挂轴。由于设有挂钩和与挂钩相配合的挂轴,可以便于缓冲床与取料机的连接和分离。In the aforementioned reclaimer with automatic detachable buffer bed, the upper part of the buffer bed is provided with a hanging shaft that matches the hook. Since the hook and the hanging shaft matched with the hook are provided, the connection and separation of the impact bed and the reclaimer can be facilitated.
前述的这种带自动脱挂缓冲床的取料机中,缓冲床底部设有带沟槽的车轮。In the aforementioned reclaimer with automatic detachable buffer bed, the bottom of the buffer bed is provided with grooved wheels.
前述的这种带自动脱挂缓冲床的取料机中,地面取料皮带机两侧设有与带沟槽的车轮滑动连接的轨道托架。由于设有轨道托架和带沟槽的车轮,使缓冲床能平稳搁置在地面取料皮带机上方。In the aforesaid reclaimer with automatic detachable buffer bed, the two sides of the ground reclaiming belt conveyor are provided with track brackets slidingly connected to the wheels with grooves. Thanks to the track brackets and grooved wheels, the impact bed rests smoothly on top of the floor reclaimer belt conveyor.
前述的这种带自动脱挂缓冲床的取料机中,缓冲床与取料机采用机械自动脱挂。取料机自动脱挂缓冲床装置采用机械化自动脱挂,具有设计结构简单、制造成本低、维护方便、脱挂快捷、可靠性高等优点。In the aforementioned reclaimer with an automatic detachable buffer bed, the buffer bed and the reclaimer adopt mechanical automatic detachment. The reclaimer automatic detachment buffer bed device adopts mechanized automatic detachment, which has the advantages of simple design structure, low manufacturing cost, convenient maintenance, fast detachment and high reliability.
前述的这种带自动脱挂缓冲床的取料机中,取料机为滚筒取料机、桥式刮板取料机、桥式斗轮取料机或门式刮板取料机。In the aforementioned reclaimer with automatic detachable buffer bed, the reclaimer is a drum reclaimer, bridge scraper reclaimer, bridge bucket wheel reclaimer or portal scraper reclaimer.
前述的这种带自动脱挂缓冲床的取料机中,缓冲床为托辊组组合型式缓冲床或装备专业缓冲床。In the above-mentioned reclaimer with automatic detachable impact bed, the impact bed is a combination type impact bed of idlers or equipped with a professional impact bed.
与现有技术相比,本发明由于设有缓冲床,可以防止落料点对地面取料皮带机的冲击破坏;由于缓冲床与取料机采用吊钩连接,使取料机可以装卸缓冲床进行转场作业,避免资源的闲置而造成的资源浪费,同时大幅度减少取料场取料设备,为取料场节省成本;由于设有挂钩和与挂钩相配合的挂轴,可以便于缓冲床与取料机的连接和分离;由于设有轨道托架和带沟槽的车轮,使缓冲床能平稳搁置在地面取料皮带机上方;取料机自动脱挂缓冲床装置采用机械化自动脱挂方式,具有设计结构简单、制造成本低、维护方便、脱挂快捷、可靠性高等优点。Compared with the prior art, the present invention is provided with a buffer bed, which can prevent the impact damage of the material dropping point to the ground reclaiming belt conveyor; since the buffer bed and the reclaimer are connected by hooks, the reclaimer can load and unload the buffer bed Carry out transition operations to avoid waste of resources caused by idle resources, and at the same time greatly reduce the reclaiming equipment in the reclaiming field, saving costs for the reclaiming field; because there are hooks and hanging shafts that match the hooks, it can facilitate the buffer bed. Connection and separation with the reclaimer; due to the track bracket and grooved wheels, the buffer bed can be placed on the ground reclaimer belt conveyor stably; the automatic detachment of the reclaimer buffer bed device adopts mechanized automatic detachment The method has the advantages of simple design structure, low manufacturing cost, convenient maintenance, fast detachment, and high reliability.
附图说明 Description of drawings
图1是利用带自动脱挂缓冲床的取料机在设备转场中作业的示意图;Figure 1 is a schematic diagram of using a reclaimer with an automatic detachable buffer bed to operate in the equipment transition;
图2是自动脱挂缓冲床自动脱钩完成或者挂钩开始工作时的结构示意图;Fig. 2 is a schematic diagram of the structure when the automatic decoupling of the buffer bed is completed or the hook starts to work;
图3是自动脱挂缓冲床自动脱钩或者挂钩过程的结构示意图;Fig. 3 is a structural schematic diagram of the automatic unhooking or hooking process of the automatic unhooking buffer bed;
图4是自动脱挂缓冲床自动脱钩开始前或自动挂钩完成后的结构示意图;Fig. 4 is a schematic structural view of the automatic unhooking buffer bed before the automatic unhooking starts or after the automatic hooking is completed;
图5是自动脱挂缓冲床在轨道托架上的结构图;Fig. 5 is a structural diagram of the automatic detachable buffer bed on the track bracket;
图6是本发明的结构原理图;Fig. 6 is a structural principle diagram of the present invention;
图7是本发明挂轴的位置/时间图。Figure 7 is a position/time diagram of the hanging scroll of the present invention.
附图中的标记为:1-料场料堆,2-地面取料皮带机,3-转运小车,4-取料机,5-挂钩,6-缓冲床,7-轨道托架,8-挂轴,9-带沟槽的车轮,10-地面堆料皮带机,11-堆料机。The marks in the attached drawings are: 1- stockyard stockpile, 2- ground reclaiming belt conveyor, 3- transfer trolley, 4- reclaimer, 5- hook, 6- buffer bed, 7- track bracket, 8- Hanging shaft, 9-grooved wheels, 10-ground stacking belt conveyor, 11-stacking machine.
具体实施方式 Detailed ways
下面结合附图和实施例对本发明作进一步的说明,但并不作为对本发明限制的依据。The present invention will be further described below in conjunction with the accompanying drawings and embodiments, but not as a basis for limiting the present invention.
本发明的实施例1:如图1、图2、图3和图4所示,一种带自动脱挂缓冲床的取料机,包括地面取料皮带机2、转运小车3和取料机4,料场料堆1外侧均设有地面取料皮带机2,在两料场料堆1之间设有堆料皮带机10和堆料机11,料场料堆1的一端设有转运小车3,地面取料皮带机2上设有缓冲床6,缓冲床6与取料机4吊钩连接。Embodiment 1 of the present invention: as shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, a kind of material reclaimer with automatic detachment buffer bed includes ground reclaimer belt conveyor 2, transfer trolley 3 and reclaimer 4. The outside of the stockyard pile 1 is equipped with a ground reclaiming belt conveyor 2, and a stacking belt conveyor 10 and a stacker 11 are installed between the two stockyard piles 1. One end of the stockyard pile 1 is provided with a transfer The dolly 3 and the ground reclaiming belt conveyor 2 are provided with a buffer bed 6, and the buffer bed 6 is connected with the reclaimer 4 hooks.
取料机4底部设有挂钩5。The bottom of the reclaimer 4 is provided with a hook 5 .
如图5所示,缓冲床6上部设有与挂钩5相配合的挂轴8。As shown in FIG. 5 , the upper part of the impact bed 6 is provided with a hanging shaft 8 matched with the hook 5 .
缓冲床6底部设有带沟槽的车轮9;地面取料皮带机2两侧设有与带沟槽的车轮9滑动连接的轨道托架7。The bottom of the buffer bed 6 is provided with grooved wheels 9; the two sides of the ground reclaiming belt conveyor 2 are provided with track brackets 7 that are slidably connected to the grooved wheels 9.
取料机为滚筒取料机。The reclaimer is a drum reclaimer.
缓冲床为托辊组组合型式缓冲床。The impact bed is a combination type impact bed of idlers.
本发明的实施例2:如图1、图2、图3和图4所示,一种带自动脱挂缓冲床的取料机,包括地面取料皮带机2、转运小车3和取料机4,料场料堆1外侧均设有地面取料皮带机2,在两料场料堆1之间设有堆料皮带机10和堆料机11,料场料堆1的一端设有转运小车3,地面取料皮带机2上设有缓冲床6,缓冲床6与取料机4吊钩连接。Embodiment 2 of the present invention: as shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, a kind of material reclaimer with automatic detachment buffer bed includes ground reclaimer belt conveyor 2, transfer trolley 3 and reclaimer 4. The outside of the stockyard pile 1 is equipped with a ground reclaiming belt conveyor 2, and a stacking belt conveyor 10 and a stacker 11 are installed between the two stockyard piles 1. One end of the stockyard pile 1 is provided with a transfer The dolly 3 and the ground reclaiming belt conveyor 2 are provided with a buffer bed 6, and the buffer bed 6 is connected with the reclaimer 4 hooks.
取料机4底部设有挂钩5。The bottom of the reclaimer 4 is provided with a hook 5 .
如图5所示,缓冲床6上部设有与挂钩5相配合的挂轴8。As shown in FIG. 5 , the upper part of the impact bed 6 is provided with a hanging shaft 8 matched with the hook 5 .
缓冲床6与取料机4采用机械自动脱挂方式。The impact bed 6 and the reclaimer 4 adopt a mechanical automatic detachment mode.
取料机为桥式刮板取料机。The reclaimer is a bridge type scraper reclaimer.
缓冲床为托辊组组合型式缓冲床。The impact bed is a combination type impact bed of idlers.
本发明的实施例3:如图1、图2、图3和图4所示,一种带自动脱挂缓冲床的取料机,包括地面取料皮带机2、转运小车3和取料机4,料场料堆1外侧均设有地面取料皮带机2,在两料场料堆1之间设有堆料皮带机10和堆料机11,料场料堆1的一端设有转运小车3,地面取料皮带机2上设有缓冲床6,缓冲床6与取料机4吊钩连接。Embodiment 3 of the present invention: as shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, a reclaimer with an automatic detachable buffer bed includes a ground reclaimer belt conveyor 2, a transfer trolley 3 and a reclaimer 4. The outside of the stockyard pile 1 is equipped with a ground reclaiming belt conveyor 2, and a stacking belt conveyor 10 and a stacker 11 are installed between the two stockyard piles 1. One end of the stockyard pile 1 is provided with a transfer The dolly 3 and the ground reclaiming belt conveyor 2 are provided with a buffer bed 6, and the buffer bed 6 is connected with the reclaimer 4 hooks.
取料机4底部设有挂钩5。The bottom of the reclaimer 4 is provided with a hook 5 .
如图5所示,缓冲床6上部设有与挂钩5相配合的挂轴8。As shown in FIG. 5 , the upper part of the impact bed 6 is provided with a hanging shaft 8 matched with the hook 5 .
缓冲床6底部设有带沟槽的车轮9;地面取料皮带机2两侧设有与带沟槽的车轮9滑动连接的轨道托架7。The bottom of the buffer bed 6 is provided with grooved wheels 9; the two sides of the ground reclaiming belt conveyor 2 are provided with track brackets 7 that are slidably connected to the grooved wheels 9.
缓冲床6与取料机4采用机械自动脱挂方式。The impact bed 6 and the reclaimer 4 adopt a mechanical automatic detachment mode.
取料机为桥式斗轮取料机。The reclaimer is a bridge type bucket wheel reclaimer.
缓冲床为装备专业缓冲床。The impact bed is equipped with a professional impact bed.
本发明的实施例4:如图1、图2、图3和图4所示,一种带自动脱挂缓冲床的取料机,包括地面取料皮带机2、转运小车3和取料机4,料场料堆1外侧均设有地面取料皮带机2,在两料场料堆1之间设有堆料皮带机10和堆料机11,料场料堆1的一端设有转运小车3,地面取料皮带机2上设有缓冲床6,缓冲床6与取料机4吊钩连接。Embodiment 4 of the present invention: as shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, a reclaimer with an automatic detachable buffer bed includes a ground reclaimer belt conveyor 2, a transfer trolley 3 and a reclaimer 4. The outside of the stockyard pile 1 is equipped with a ground reclaiming belt conveyor 2, and a stacking belt conveyor 10 and a stacker 11 are installed between the two stockyard piles 1. One end of the stockyard pile 1 is provided with a transfer The dolly 3 and the ground reclaiming belt conveyor 2 are provided with a buffer bed 6, and the buffer bed 6 is connected with the reclaimer 4 hooks.
取料机4底部设有挂钩5。The bottom of the reclaimer 4 is provided with a hook 5 .
如图5所示,缓冲床6上部设有与挂钩5相配合的挂轴8。As shown in FIG. 5 , the upper part of the impact bed 6 is provided with a hanging shaft 8 matched with the hook 5 .
缓冲床6底部设有带沟槽的车轮9;地面取料皮带机2两侧设有与带沟槽的车轮9滑动连接的轨道托架7。The bottom of the buffer bed 6 is provided with grooved wheels 9; the two sides of the ground reclaiming belt conveyor 2 are provided with track brackets 7 that are slidably connected to the grooved wheels 9.
缓冲床6与取料机4采用机械自动脱挂方式。The impact bed 6 and the reclaimer 4 adopt a mechanical automatic detachment mode.
取料机为门式刮板取料机。The reclaimer is a door type scraper reclaimer.
缓冲床为装备专业缓冲床。The impact bed is equipped with a professional impact bed.
本发明的工作原理:如图6和图7所示,图6中左侧水平段和右侧凹段轨道用于小车式缓冲床6的安稳搁置,属于停止位。当小车式缓冲床6位于停止位时,转场作业取料机4往右行驶及开始脱钩,往左行驶为开始挂钩。缓冲床轨道托架7左侧水平段和凹段之间的轨道段的小车式缓冲床6后侧车轮9被抬起,使得后侧挂轴8进入挂钩5上方左右限制位的锁紧段。此时小车式缓冲床6与取料机4连为一体,避免了脱挂过程滑落或掉落。图7表示了同一时间下,缓冲床车轮9的前轮和后轮各自的高度位置,中心线表示了挂轴8入钩/脱钩高度位置,对应的是车轮9位于缓冲床轨道托架7左侧水平段和右侧凹段轨道的位置。中心线以上的虚线表示挂轴8被轨道托起进入挂钩5上方限制位。下方虚线则表示挂轴8往挂钩底部移动进入挂钩5下方入钩位,下方虚线水平段部分就是挂轴8入钩到位后的位置轨迹。从a到b为脱钩作业,到b时,取料机4继续前行开始顺利脱钩直至全部完成。从b到a为挂钩作业,到a点后,表示挂钩完全到位。从图上前后车轮9/挂轴8的轨迹可以得出,整个脱钩或挂钩过程中必有挂轴8处于挂钩5限制位。完全避免了脱挂过程中小车式缓冲床6脱机滑落的可能,说明整个脱挂工况是非常安全可靠的。Principle of work of the present invention: as shown in Figure 6 and Figure 7, the horizontal section on the left side and the concave section track on the right side in Figure 6 are used for the stable shelving of the trolley type impact bed 6, and belong to the stop position. When the trolley type impact bed 6 was at the stop position, the reclaimer 4 of the transfer operation moved to the right and began to unhook, and to move to the left was to start to hook. The trolley type impact bed 6 rear side wheels 9 of the track section between the horizontal section on the left side of the impact bed rail bracket 7 and the concave section are lifted, so that the rear side hanging shaft 8 enters the locking section of the left and right limit positions above the hook 5 . At this time, the trolley-type impact bed 6 is connected with the reclaimer 4 as a whole, which prevents the detachment process from slipping or falling. Figure 7 shows the respective height positions of the front wheels and rear wheels of the buffer bed wheels 9 at the same time, and the center line shows the hooking/unhooking height positions of the hanging shaft 8, and the corresponding wheels 9 are located on the left side of the buffer bed rail bracket 7 The position of the side horizontal segment and the right concave segment rail. The dotted line above the central line represents that the hanging shaft 8 is lifted by the track and enters the limit position above the hook 5 . The dotted line below indicates that the hanging shaft 8 moves to the bottom of the hook and enters the hooking position below the hook 5, and the horizontal section of the dotted line below is the position track after the hanging shaft 8 is hooked in place. From a to b is the decoupling operation, and when it arrives at b, the reclaimer 4 continues to move forward and begins to decouple smoothly until it is all completed. From b to a is the hook operation, and after reaching point a, it means that the hook is completely in place. Can draw from the track of front and back wheel 9/hanging shaft 8 on the figure, must have hanging shaft 8 to be in the hook 5 limiting positions in the whole decoupling or hooking process. The possibility of the trolley-type impact bed 6 slipping off-line during the detachment process is completely avoided, indicating that the entire detachment working condition is very safe and reliable.
图2、图3和图4分别表示了本发明取料机4自动脱挂缓冲床6在各个工况下的结构图。图2表示了缓冲床6自动脱钩完成或者挂钩开始的工作示意图,此时小车式缓冲床6位于缓冲床轨道托架7停止位;图3表示了自动脱挂缓冲床自动脱钩或者挂钩过程中的工作示意图,此时小车式缓冲床6位于缓冲床轨道托架7锁紧轨道区段,既小车式缓冲床6的后侧挂轴8位于后侧挂钩5长槽中的左右限制位;图4是自动脱挂缓冲床自动脱钩开始前或自动挂钩完全完成后的工作示意图。Fig. 2, Fig. 3 and Fig. 4 respectively represent the structural diagrams of the automatic detachment buffer bed 6 of the reclaimer 4 of the present invention under various working conditions. Fig. 2 has shown the working schematic diagram of the completion of the automatic decoupling of the impact bed 6 or the start of the hook. At this time, the trolley type impact bed 6 is located at the stop position of the impact bed rail bracket 7; Working schematic diagram, at this time, the trolley-type impact bed 6 is located on the track section of the impact bed rail bracket 7, and the rear hanging shaft 8 of the trolley-type impact bed 6 is located at the left and right limit positions in the long groove of the rear hook 5; Figure 4 It is a schematic diagram of the work of the automatic unhooking buffer bed before the automatic unhooking starts or after the automatic hooking is completely completed.
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| CN106436742A (en) * | 2016-08-30 | 2017-02-22 | 王振宁 | Improved pouring draught fan foundation pit |
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