CN102713037B - Conductive fabric and method and apparatus for manufacturing same - Google Patents

Conductive fabric and method and apparatus for manufacturing same Download PDF

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Publication number
CN102713037B
CN102713037B CN201180006133.4A CN201180006133A CN102713037B CN 102713037 B CN102713037 B CN 102713037B CN 201180006133 A CN201180006133 A CN 201180006133A CN 102713037 B CN102713037 B CN 102713037B
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CN
China
Prior art keywords
conductor wire
warp
support member
parallel
unit
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Expired - Fee Related
Application number
CN201180006133.4A
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Chinese (zh)
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CN102713037A (en
Inventor
田炳玉
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Silveray Co Ltd
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Silveray Co Ltd
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Publication of CN102713037A publication Critical patent/CN102713037A/en
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Publication of CN102713037B publication Critical patent/CN102713037B/en
Expired - Fee Related legal-status Critical Current
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Classifications

    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/533Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads antistatic; electrically conductive
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/38Threads in which fibres, filaments, or yarns are wound with other yarns or filaments, e.g. wrap yarns, i.e. strands of filaments or staple fibres are wrapped by a helically wound binder yarn
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00Woven fabrics designed to make specified articles
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00Woven fabrics designed to make specified articles
    • D03D1/0088Fabrics having an electronic function
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/004Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft with weave pattern being non-standard or providing special effects
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/242Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads inorganic, e.g. basalt
    • D03D15/25Metal
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/47Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/56Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D27/00Woven pile fabrics
    • D03D27/02Woven pile fabrics wherein the pile is formed by warp or weft
    • D03D27/06Warp pile fabrics
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/14Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2101/00Inorganic fibres
    • D10B2101/20Metallic fibres
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/16Physical properties antistatic; conductive
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/18Physical properties including electronic components
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/30Woven fabric [i.e., woven strand or strip material]
    • Y10T442/3008Woven fabric has an elastic quality
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/30Woven fabric [i.e., woven strand or strip material]
    • Y10T442/3065Including strand which is of specific structural definition
    • Y10T442/3073Strand material is core-spun [not sheath-core bicomponent strand]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/30Woven fabric [i.e., woven strand or strip material]
    • Y10T442/3179Woven fabric is characterized by a particular or differential weave other than fabric in which the strand denier or warp/weft pick count is specified
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/30Woven fabric [i.e., woven strand or strip material]
    • Y10T442/3179Woven fabric is characterized by a particular or differential weave other than fabric in which the strand denier or warp/weft pick count is specified
    • Y10T442/3195Three-dimensional weave [e.g., x-y-z planes, multi-planar warps and/or wefts, etc.]

Abstract

The present invention relates: to a conductive fabric and a method and apparatus for manufacturing same; and more specifically, to a conductive fabric and a method and apparatus for manufacturing same, wherein part of a conductive wire to be woven together with the fabric is exposed outside the fabric such that the connection of conductive wires, the connection of various elements or modules, and so on can be carried out in a fast and simple manner, thereby improving workability and productivity. The conductive fabric of the present invention, which is woven in a flat shape, comprising a plurality of warp strands arranged in the longitudinal direction, a plurality of weft strands to be woven with the warp strands, and at least one conductive wire strand arranged and woven in the longitudinal direction, comprises: a conductive wire weaving section where the conductive wire is woven with the warp and/or weft and incorporated with the conductive fabric as one body; and a conductive wire exposing section where the conductive wire is not woven with the warp and/or weft and a predetermined length of the conductive wire is exposed outside the conductive fabric.

Description

Conductive fabric and manufacture method thereof and equipment
Technical field
The present invention relates to a kind of conductive fabric and manufacture method thereof and equipment, and more specifically, relate to a kind of conductive fabric and manufacture method thereof and equipment, the partially conductive line being wherein woven into fabric is exposed to fabric outer selectively, in order to the connection of the tying-up and various element and module that perform conductor wire quickly and easily, thus workability and productivity ratio can be improved.
Background technology
In general, fabric (being referred to as below " fabric ") for the manufacture of such as knitted cloth or the braided fabric etc. of sheet, curtain, clothes etc. is woven by natural fabric silk or artificial cellosilk to form, and it is of a great variety, and according to the difference of application target, as insulation, water suction, draftability, there is different attribute and characteristic.
And become increasingly complex along with industrial society becomes and use more high-tech technology, modern people need to have except traditional insulation for keeping out the cold, for ensureing the draftability of enough freedom of movement and the fabric for the New function except the water imbibition of absorbing sweat.
Such as, the fabric of needs be those can conductive electric current for the various fabric being mounted for electronics easy to use, or those perform the fabric of heating functions or refrigerating function.Above-mentioned fabrics can make bed, Intelligent garment, and it is light and handy, frivolous and can uses in any season.
Therefore, in industrial textile, carrying out various effort and researching and developing with the industrial textile meeting such society need the Fashion of Future.As a typical consequence of research, be developed by the plane heating unit of weaving carbon fiber silk.
The plane heating unit worked out by carbon fiber wire like this performs heating function when powering up, so it can be applied to needing on the commodity of heat-preserving function, but it has the shortcoming that can not be applied to the clothing needing the bedding of pooling feature or need tensility and freedom of movement, because due to carbon fiber wire, this fabric does not have tensility.And if apply frictional force constantly in use, the complete structure of carbon fiber wire will become loose and damage, or produce moment electric spark, so can not ensure enough durability and security.
In addition, be equipped with the intelligent clothing of electronic installation as portable computer and MP3 player to need conductor wire for being electrically connected action button, power supply unit, various electronic component etc. and for transmitting the signal of telecommunication, but with the plane heating unit of carbon fiber wire manufacture, there is the restriction that can not perform above-mentioned functions.As a kind of mode solved the problem, propose and a kind ofly in clothes, sew up the method for extra conductor wire as copper cash, but not there is tensility due to copper cash, so the freedom of movement of clothes and can dressing bad.Another one shortcoming uses very inconvenient, because when washing clothes, needing to remove and be arranged on conductor wire in clothes and control button.
Therefore, as solving the scheme of above-mentioned existing issue, it is conductive pad and manufacture method thereof that the applicant has submitted korean patent application 10-2008-0050545(exercise question), korean patent application 10-2008-0128928(exercise question is conductive pad), korean patent application 10-2009-0043932(exercise question is conductive pad and manufacture method thereof).
According to above-mentioned patent, the fabric with tensility can be produced by the method working out conductor wire, thus fabric can be made to perform heating function and not need to sew up extra conductor wire or bed or the clothes that can conduct electricity or perform the function of transmission of electric signals can be made.
But, the conductive fabric of the patent that the applicant submits a little earlier has a shortcoming, the i.e. slightly aobvious trouble when carrying out following work, the conductor wire as binding braiding becomes fabric with filament and is connected to configure or configures the circuit with power supply unit, or connects various element or module.In other words, conductor wire in filament is contained in configure the fabric of conductor wire establishment to be connected to each other because workman needs to find one by one, to find the work of conductor wire be very difficult and spend the plenty of time, thus cause the variation of workability and productivity ratio and neighbouring filament due to the reason finding conductor wire damaged.
Summary of the invention
Technical problem
The present invention is intended to solve above-described traditional problem, an object of the present invention is to provide a kind of conductive fabric and manufacture method thereof and equipment, by optionally exposing partially conductive line together with weaving textile in fabric outer, and can perform the binding of conductor wire and the connection of various element and module fast and easily, thus usability and productivity ratio are improved.
Technical scheme
In order to complete above-mentioned purpose of the present invention, a kind of conductive fabric is provided, this conductive fabric comprises the warp that multiply is longitudinally arranged, the parallel of multiply and described warp knitting and at least one is longitudinally arranged and the conductor wire woven, and this conductive fabric becomes flat shape, wherein repeat to define conductor wire knitted parts and conductor wire expose portion, in conductor wire knitted parts conductor wire together with warp and/or weft knit to be tied on conductive fabric by entirety, in conductor wire expose portion, conductor wire is exposed to the outside of conductive fabric not together with warp and/or weft knit with a predetermined length.
Described conductive fabric can also comprise binds-unclamps parallel, by synchronous transport while braiding conductor wire, wherein this binding in conductor wire knitted parts-unclamp parallel and warp and/or weft knit to be woven to be bundled on warp and/or parallel to make this conductor wire, this binding in conductor wire expose portion-unclamp parallel and warp and/or weft knit not to be bundled on warp and/or parallel to make this conductor wire.
Preferably, described parallel comprises: the first warp knitting parallel (warp-knitting weft), weaves in the inner side of conductor wire with warp; Second warp knitting parallel, weaves in the outside of conductor wire with warp, exempts from conveyor zones to provide, and exempting from conveyor zones is do not weave in the width range of the placement width corresponding to conductor wire; And bind-unclamp parallel, with warp knitting thus selectively corresponding to the binding positions conductor wire of exempting from conveyor zones; And described binding-unclamp parallel is woven into and makes conductor wire in conductor wire knitted parts be tied to together on warp and the first warp knitting parallel, and conductor wire is not bound on warp and the first warp knitting parallel in conductor wire expose portion.
In order to complete aforementioned object of the present invention, a kind of conductive fabric manufacture method being also provided, comprising: warp delivery technology, in order to longitudinally to carry multiply warp; Parallel delivery technology, in order to carry multiply parallel; And weaving textile technique, its equator and warp are woven together by braiding machine; It is characterized in that, the method also comprises: conductor wire delivery technology, in order to carry at least one conductor wire on parallel throughput direction; Wherein said weaving textile technique comprises conductor wire weaving, in order to conductor wire is woven together, and wherein said conductor wire weaving comprises conductor wire braiding step and conductor wire exposing step, conductor wire braiding step in order to by conductor wire together with warp knitting, in conductor wire exposing step, conductor wire is transferred as in conductor wire braiding step, but not with warp knitting, thus conductor wire is exposed to the outside of conductive fabric with a predetermined length.
In order to complete aforementioned object of the present invention, a kind of conductive fabric manufacturing equipment being also provided, comprising: warp knitting unit, in order to the multiply warp of longitudinal knitted conveying from warp supply unit; Weft knit unit, in order to the multiply parallel of braiding conveying from parallel supply unit; Conductor wire weaving unit, in order to braiding conveying at least one conductor wire from conductor wire supply unit; Warp guide unit, for being pulled open by the warp of warp knitting unit side, thus makes the braid movement of warp, parallel and conductor wire become possibility by the interactive action between weft knit unit and conductor wire weaving unit; And weaving unit drive unit, operate described warp knitting unit, weft knit unit, conductor wire weaving unit and warp guide unit, to weave parallel in the direction vertical with warp, and selectively conductor wire is woven on warp.
In order to complete aforementioned object of the present invention, a kind of conductive fabric manufacturing equipment being also provided, comprising: warp knitting unit, in order to the multiply warp of longitudinal knitted conveying from warp supply unit; First weft knit unit, is positioned the side of conductor wire weaving unit, in order to will conveying from the multiply first warp knitting parallel of parallel supply unit and warp knitting, to form conductive fabric one side; Second weft knit unit, is positioned the opposite side of conductor wire weaving unit, in order to will conveying from the multiply second warp knitting parallel of parallel supply unit and warp knitting, to form the another side of conductive fabric; Warp guide unit, be positioned the opposite of warp knitting unit to be pulled open by warp, and operation makes by the interactive action between the first weft knit unit and the second weaving unit and conductor wire weaving unit and weaves warp, the first warp knitting parallel and the second warp knitting parallel, conductor wire; And weaving unit drive unit, operate described warp knitting unit, the first weft knit unit and the second weft knit unit, conductor wire weaving unit and warp guide unit, to weave the first warp knitting parallel and the second warp knitting parallel in the direction vertical with warp, and weave conductor wire selectively on warp direction.
Beneficial effect
According to conductive fabric of the present invention and manufacture method thereof and equipment, due to be provided with wherein conductor wire and warp and/or weft knit be tied to by entirety conductive fabric conductor wire knitted parts and wherein conductor wire be exposed to the conductor wire expose portion of conductive fabric outside with a predetermined length not with warp and/or weft knit, so by forming conductor wire expose portion in the part for binding conductor wire or connecting various element or module, thus provide and can implement quickly and easily to bind or the effect of connecting moves.Therefore, it is possible to improve usability significantly and use the productivity ratio in the manufacture of commodity of conductive fabric, maintenance and use.
Accompanying drawing explanation
Fig. 1 a is the view of the conductive fabric illustrated according to first embodiment of the invention;
Fig. 1 b and Fig. 1 c is the profile that schematic presentation illustrates the structure of conductive fabric according to first embodiment of the invention;
Fig. 1 d is the view of the first modification of the conductive fabric shown according to first embodiment of the invention;
Fig. 1 e is the view of the second modification of the conductive fabric shown according to first embodiment of the invention;
Fig. 1 f is the view of the 3rd modification of the conductive fabric shown according to first embodiment of the invention;
Fig. 2 a is the view of the whole outward appearance of the conductive fabric shown second embodiment of the invention;
Fig. 2 b to Fig. 2 d is the view of the major part for illustration of conductive fabric second embodiment of the invention;
Fig. 3 is the block diagram of the flow process of the manufacture method of the conductive fabric illustrated according to first embodiment of the invention;
Fig. 4 a is the schematic diagram of the configuration of the conductive fabric manufacturing equipment shown according to first embodiment of the invention;
Fig. 4 b is the schematic diagram of the configuration of the conductive fabric manufacturing equipment of the modification of showing according to first embodiment of the invention;
Fig. 5 a is the integrally-built front view of schematic presentation conductive fabric manufacturing equipment according to first embodiment of the invention;
Fig. 5 b is the amplification stereogram of part F in Fig. 5 a;
Fig. 6 a is the stereogram of the major part of conductive fabric manufacturing equipment according to first embodiment of the invention;
Fig. 6 b is the stereogram of the major part of the conductive fabric manufacturing equipment of modification according to first embodiment of the invention;
Fig. 7 is the block diagram of the manufacture method of the conductive fabric illustrated second embodiment of the invention;
Fig. 8 is the schematic diagram of the configuration of the conductive fabric manufacturing equipment shown second embodiment of the invention; And
Fig. 9 is the stereogram of the major part of conductive fabric manufacturing equipment second embodiment of the invention.
Detailed description of the invention
Below, will by reference to the accompanying drawings, particularly Fig. 1 a to Fig. 9, describes the preferred embodiment of the present invention.With reference to Fig. 1 a to Fig. 9, identical Reference numeral represents identical structure element.Traditional technical configuration that those of ordinary skill in the art can easily expect or understand and functional effect thereof will be briefly described or omit description.And above-mentioned invented accompanying drawing is by theme related to the present invention for main presentation.
Fig. 1 a is the view of the conductive fabric illustrated according to first embodiment of the invention, Fig. 1 b and 1c is the profile that schematic presentation illustrates the structure of conductive fabric according to first embodiment of the invention, what wherein Fig. 1 b showed is the cross section of conductor wire knitted parts, the cross section of what Fig. 1 c showed is conductor wire expose portion.In description below, warp refers to the line yarn arranged along the longitudinal direction of conductive fabric, and parallel refers to the line yarn together with warp knitting.
As shown in Fig. 1 a to Fig. 1 c, to be formed with plane cl oth according to conductive fabric according to the present invention 1 for comprising selectively and to perform the fabric of conductor wire, the conductor wire for conductive electric current and the conductor wire for Signal transmissions for transmission of electric signals for heating of heat effect.The parallel 12 that this fabric comprises warp 11 that multiply longitudinally arranges, multiply weaves along the direction vertical with warp 11 and multiply are longitudinally arranged and the conductor wire 13 woven.
Especially, its characteristic of conductive fabric 1 according to the present invention is repeatedly to be made up of conductor wire knitted parts a and conductor wire expose portion b, in conductor wire knitted parts a, conductor wire 13 and warp 11 and/or parallel 12 are woven together and are combined into conductive fabric with overall (monolithically) as illustrated in figs. ia and ib, and in conductor wire expose portion b as shown in Fig. 1 a with Fig. 1 c, conductor wire 13 is exposed to the outside of conductive fabric not together with warp and/or weft knit with a predetermined length.
Warp 11 can use common filament to make, and the conductive fabric 1 formed like this does not have lengthwise extensibility, and stretchable filament (such as cored silk (span yarn)) also can be used to make, and the conductive fabric 1 formed like this has lengthwise extensibility.
Parallel 12 can use common filament to make, and when needs high strength, high-tension filament such as Kevlar (Kevlar) filament and aromatic polyamides (aramid) filament can be used to make.
Conductor wire 13, illustrates as amplified in Fig. 1 a, can use and can be wound around and formed a branch of thus cover with multiply filament 132 conductor wire of conductive filament 131 that multiply insulate and make.Meanwhile, conductive filament 131 can with select to have different materials and diameter can conductive electric current silk thread and realize, and in the present embodiment, select wire (being commonly called enamel-covered wire), the clad wherein insulated be formed in there is tens of diameter to hundreds of micron (μm) stainless steel wire, titanium wire, copper cash etc. on, and multiply filament 132 is wrapped in exterior periphery as outer.The number of share of stock of conductive filament 131 of composition conductor wire 13 can change according to the purposes of conductive fabric, object etc., but conductive filament is by 5-20 stock and becomes a branch of and obtain in the present embodiment.
The direction that conductor wire 13 is woven into along warp is arranged with rectilinear structure or wavy shaped configuration.Meanwhile, when conductor wire 13 weaves with rectilinear structure, conductor wire is preferably made to have according to the tensility shown in the second modification that illustrates after a while.
The pattern of invention
Next, Fig. 1 d is the view of the first modification of the conductive fabric shown according to first embodiment of the invention; As shown in the figure, conductive fabric comprises the Support Level 15 that the placement path along conductor wire weaves.
Conductor wire 13 in the left side of conductor wire 13 and right side braiding, thus is tied on warp and parallel, to prevent modification by Support Level 15.That is, if conductor wire 13 is made up of wire, then owing to having difference with the filament being used as warp and parallel in flexibility, conductor wire 13 can protrude from surface or the back side of conductive fabric 1.Meanwhile, to fix warp and parallel in left side and right side using the effect as strengthening line because Support Level 15 performs, the distortion of conductor wire can be prevented.For this reason, preferably Support Level 15 has many bending filaments and diameter (Denier (denier)) is greater than the diameter of warp and parallel.
Fig. 1 e is the view of the second modification of the conductive fabric shown according to first embodiment of the invention.The fabric illustrated in this embodiment, by using the multiply warp 11 longitudinally arranged, the multiply parallel 12 woven along the direction vertical with warp and longitudinally arranging and the multiply conductor wire 13 woven, and be configured the planar body with conductor wire knitted parts a and conductor wire expose portion b.Meanwhile, conductor wire 13 is woven into and arranges with rectilinear structure along warp direction.
Meanwhile, as shown in the amplifier section in Fig. 1 e, conductor wire 13 comprises stretchable interior lines 133, is arranged on inside center and is formed by the material (such as cored silk) with draftability; Multiply insulation conductive filament 134, is wrapped on interior lines 133; And outer 135, by the exterior periphery that multiply filament is wrapped in conductive filament 134 has draftability.
Fig. 1 f is the view of the 3rd modification of the conductive fabric shown according to first embodiment of the invention, illustrated therein is the cross section of conductor wire knitted parts, and eliminates conductor wire expose portion.
With reference to figure 1f, conductive fabric is formed by this way: it has conductor wire knitted parts a, and wherein conductor wire is embedded in planar body; And conductor wire expose portion b, wherein conductor wire is exposed to the outside of planar body, by an extra binding-unclamp (binding-and-releasing) parallel 14 to make conductor wire 13 be bundled in selectively on warp 11 and/or parallel 12.
That is, when conductor wire 13 is woven with during with described warp and/or weft knit, together provide described binding-unclamp parallel 14, thus make conductor wire 13 in conductor wire knitted parts a be tied up in described binding-unclamp on parallel 14; And when conductor wire 13 is tied up on warp and/or parallel, conductor wire 13 in conductor wire expose portion b is not tied up on conductive fabric 1.
Fig. 2 a is the view of the whole outward appearance of the conductive fabric shown second embodiment of the invention, and Fig. 2 b to Fig. 2 d is the view of the major part for illustration of conductive fabric second embodiment of the invention, that wherein Fig. 2 b shows is part C in Fig. 2 a, it is conductor wire knitted parts, that Fig. 2 c shows is part D in Fig. 2 a, it is conductor wire expose portion, and Fig. 2 d is the part E in Fig. 2 a, and it is the region not arranging conductor wire.For with the same or analogous assembly of the first embodiment, same explanation illustrates and is omitted.Equally, in the second embodiment of the present invention, although the direction that the mode that conductor wire can be identical with above-described first embodiment is woven into along warp is arranged in the mode of rectilinear structure or wavy shaped configuration, the mode arranged will only be described below with wavy shaped configuration.
With reference to figure 2a to Fig. 2 c and Fig. 2 d, conductive fabric 1 ' second embodiment of the invention comprises the multiply warp 11 longitudinally arranged, the multiply parallel 12 woven with the direction vertical with warp 11 and longitudinally arranges and the multiply conductor wire 13 woven.Meanwhile, parallel 12 comprises: the first warp knitting parallel 12a, is woven in the position of the inner side corresponding to conductor wire 13 with warp 11; Second parallel 12b(is shown in Fig. 2 d), for weave with the position in outside that warp 13 is corresponding to conductor wire 13, thus provide in the width range of the placement width corresponding to conductor wire 13 and exempt from conveyor zones (feeding free zone); And bind-unclamp parallel 12c(and see Fig. 2 b and Fig. 2 c), with warp knitting to make the position be tied to by conductor wire selectively corresponding to exempting from conveyor zones.
Binding-unclamp parallel 12c makes conductor wire and warp 11 and the first warp knitting parallel 12a in conductor wire knitted parts a bind together (see Fig. 2 a and Fig. 2 b) by being woven into, and makes conductor wire 13 in conductor wire expose portion b not bind together (see Fig. 2 a and Fig. 2 c) with warp 11 and the first warp knitting parallel 12a and be formed.
Further, conductor wire 13 is woven into formation wavy shaped configuration, and may in the mode similar to the first embodiment, and the both sides braiding Support Level 15 in the placement path of conductor wire 13 is to support conductor wire.
Fig. 3 is the block diagram of the flow process of the manufacture method of the conductive fabric illustrated according to first embodiment of the invention.
With reference to figure 3, the manufacture method of conductive fabric is according to first embodiment of the invention relevant with the method for the conductive fabric of the shape shown in braiding machine shop drawings 1a.This manufacture method comprises: warp delivery technology S1, for longitudinally carrying multiply warp; Parallel delivery technology S2, for carrying multiply parallel; Conductor wire delivery technology S3, for carrying conductor wire on parallel throughput direction; And weaving textile technique S4, for weaving parallel with the direction vertical with warp.Described weaving textile technique S4 also comprises conductor wire weaving S41, for weaving conductor wire 13.
In technique warp 11 and parallel 12 are woven together, the feature of conductor wire weaving S41 is to comprise: conductor wire braiding step S411, and wherein conductor wire 13 weaves together with warp 11 and/or parallel 12; And conductor wire exposing step S412, wherein conveying conductor wire 13 as conductor wire braiding step S411 has started and carry out, but conductor wire 13 is not woven together with warp 11 and/or parallel 12 but makes conductor wire 13 be exposed to the outside of conductive fabric with a predetermined length.
In warp delivery technology S1 and parallel delivery technology S2, in mode same in the common weaving of fabric, to be wrapped on bobbin as filametntary warp and parallel and be ready to, and warp is transported to the warp knitting unit of braiding machine, parallel is transported to the weft knit unit of braiding machine.
In the conductor wire braiding step S411 of the conductive fabric in order to weave shape as shown in fig. ia, the mode that parallel 12 binds together with conductor wire 13 and both warp 11 and parallel 12 and warp 11 weave.
Further, in conductor wire exposing step S412, the mode that parallel 12 does not weave with conductor wire 13 with parallel 12 and weaving with warp 11.
Meanwhile, when weaving the conductive fabric of shape as shown in Figure 1 f, conductor wire 13 is not bound by parallel 12, but conductor wire 13 still weaves with warp 11 and/or parallel 12 and binds.For this reason, implement independent binding-unclamp parallel delivery technology S5, for carrying described binding-unclamp parallel 14, thus conductor wire weaving S41 becomes possibility.
In conductor wire braiding step S41, conductor wire 13 is woven by binding-unclamp the technique that parallel 14 and warp 11 and/or parallel 12 be woven together and is tied on conductive fabric.Further, conductor wire braiding step S411 weaves as follows: conductor wire 13 is configured to rectilinear structure along warp direction or wavy shaped configuration.
In addition, conductor wire exposing step S412 implements to weave binding-unclamping parallel 14 and the technique of binding with warp 11, is not woven together to make binding-unclamp parallel with conductor wire 13.
According to first embodiment of the invention conductive fabric manufacture method can be implemented by conductive fabric manufacturing equipment described below.
Fig. 4 a is the schematic diagram of the configuration of the conductive fabric manufacturing equipment shown according to first embodiment of the invention, Fig. 4 b is the schematic diagram of the configuration of the conductive fabric manufacturing equipment of the modification of showing according to first embodiment of the invention, Fig. 5 a is the integrally-built front view of schematic presentation conductive fabric manufacturing equipment according to first embodiment of the invention, Fig. 5 b is the amplification stereogram of part F in Fig. 5 a, Fig. 6 a is the stereogram of the major part of conductive fabric manufacturing equipment according to first embodiment of the invention, Fig. 6 b is the stereogram of the major part of the conductive fabric manufacturing equipment of modification according to first embodiment of the invention.Specifically, Fig. 6 a and Fig. 6 b is the view of display warp knitting unit 310, weft knit unit 320, conductor wire weaving unit 330 and warp guide unit 340.
With reference to figure 4a, Fig. 5 a, Fig. 5 b, Fig. 6 a, according to first embodiment of the invention conductive fabric manufacturing equipment comprises warp supply unit 210, parallel supply unit 220 and conductor wire supply unit 230, for carrying warp 11, parallel 12 and conductor wire 13 respectively; Also comprise the warp knitting unit 310 be arranged on framework 300, weft knit unit 320, conductor wire weaving unit 330 and warp guide unit 340, thus in order to implement weaving; Also comprise weaving unit drive unit 350.
As shown in fig. 4 a, described warp supply unit 210, parallel supply unit 220 and conductor wire supply unit 230 is bobbin, it is wound with respectively warp 11, parallel 12 and conductor wire 13.The quantity of bobbin is corresponding with the number of share of stock of the warp required for knitted conductive textile, parallel and conductor wire, and bobbin is installed on bobbin erecting bed 200.At this moment, bobbin is the cylinder axle for being wound around warp, parallel and conductor wire, and the both sides being wound around axle at center are provided with circular base slab.
Warp knitting unit 310 is formed in the following manner: the multiply warp 11 from warp supply unit 210 is longitudinally woven, as shown in Fig. 4 a and Fig. 6 a.Horizontal the first support member 311 be arranged on framework 300 is provided with multiple warp pin 312, through warp 11 on it.
Conductor wire weaving unit 330 is formed in the following manner: at least one conductor wire 13 from conductor wire supply unit 230 is woven.To be positioned at above warp knitting unit 310 and the second support member 331 laterally installed is provided with at least one or more conductor wire pin 332, through conductor wire on it, and above the second support member 331, be horizontally installed with conductor wire leading axle 333, in order to guide the movement of conductor wire 13.
Weft knit unit 320 is for weaving the multiply parallel from parallel supply unit 220.Laterally installing and the 3rd support member 321 contacted with the second support member 331 being provided with multiple parallel pin 322, through parallel 12 on it, and be horizontally installed with parallel leading axle 323 on support member 321, in order to guide the movement of parallel.
Warp guide unit 340 pulls open the warp 11 of the side of warp knitting unit 310, and operation is to make warp 11, parallel 12 and conductor wire 13 are woven together by the interworking between weft knit unit 320 and conductor wire weaving unit 330.Wherein on the 4th support member 341 being laterally arranged on the first support member 311 opposite, the multiple of array format are installed and draw pin 342, for catching on and pulling out the warp 11 through warp pin 312.And draw pin 342 to be formed with the structure forming drag hook (hole) at the end of box for needle or pin (needle station), like this when it moves forward, it can catch on warp 11 and warp 11 is pulled to parallel pin 312 side, and when it moves backward, it can pull out this warp.
Described weaving unit drive unit 350 is for operating warp knitting unit 310, weft knit unit 320, conductor wire weaving unit 330 and warp guide unit 340, thus parallel 12 can weave on the direction vertical with the direction pushing warp 11, and conductor wire 13 can be woven together with warp 11 selectively.Because weaving unit drive unit 350 is formed in the mode of the operating area likely optionally adjusting warp knitting unit 310, weft knit unit 320 and conductor wire weaving unit 330, so conductor wire 13 is woven together and binds (bind monolithically) on conductive fabric 1 with entirety repeating to be woven into when forming conductor wire knitted parts a wherein conductor wire 13 and warp 11 and/or parallel 12, and when forming conductor wire expose portion b, conductor wire 13 not with warp and/or weft knit, but be exposed to the outside of conductive fabric 1 with predetermined length.
As illustrated in fig. 5 a, weaving unit drive unit 350 is configured to be connected to transmit driving force to first to fourth support member 311,331,321,341, translational motion is up and down done to make the first support member 311, make second and the 3rd support member 331,321 do laterally and upwards, downward translational motion, make the 4th support member 341 do translational motion forward and backward.For this reason, weaving unit driving arrangement 350 comprises the first support member driver element 351, the 4th support member driver element 352, support member promote-reduce unit 353 and horizontal driver element 354.
First support member driver element 351 is for by the first support member 311 upwards and move downward.First support member driver element 351 mentions the first support member 311 to promote warp pin 312, thus draw pin 342 can catch on simply when travelling forward according to the advancement of the 4th support member 341 and tractive warp 11, and when the first support member 311 declines, the first support member driver element 351 makes warp pin 312 move down.As long as the structure of the first support member driver element 351 can make the first support member 311 move up and down, the first support member driver element 351 can be formed in the mode with various mechanism, and without particular limitation of.Such as, first support member driver element 351 can be formed in the mode being arranged on the cam (illustrating at present) on the axle that rotated by motor (not shown), thus the first support member 311 can be made to move up and down according to the spinning movement of cam, or can be made up of electric cylinder (not shown) or pneumatic cylinder (not shown), to move the first support member up and down according to the forward of axle and the action of rear turn.In addition, the first support member driver element 351 can also be made up of the belt drive (not shown) being equipped with motor, pulley, synchronous belt etc.
4th support member driver element 352 is for moving the 4th support member 341 forward and backward.As long as the 4th support member 341 can move forward and backward and make to draw pin 342 to move forward and backward, the 4th support member driver element 352 can be formed with known various mechanism, the motor of such as strap cam, electric cylinder and pneumatic cylinder.
Support member promotes-reduces unit 353 for the second support member 331 and the 3rd support member 321 being moved up and down.As shown in Figure 5 a, support member promotes-reduces the both sides that unit 353 is arranged on framework 300, and be made up of lifting-reduction module 353a and lifting-reduction module 353b, second support member 331 and the 3rd support member 321 are inserted in lifting-reduction module 353a, promote-reduce module 353b and be used for movable lifting-reduction module 353a up and down.Now, promote-reduce module 353b to be made up of the motor of electric cylinder, pneumatic cylinder, strap cam, belt drive etc.
Horizontal driver element 354 for transverse shifting second support member 331 and the 3rd support member 321, as shown in figure 5 a and 5b.Horizontal driver element 354 comprises: connecting axle 354a, has the quantity of coupling thus can be connected to the end of the second support member 331 and the 3rd support member 321; Cam pack 354b, is connected to each connecting axle 354a; Motor 354c, provides driving force when cam pack 354b is connected to the output shaft of motor to the second support member and the 3rd support member; And sensor 354d, detect the angle of oscillation of cam pack 354b and the signal detected be sent to control unit (not shown) to control the driving of motor 354c.
Simultaneously, equipment for the manufacture of the conductive fabric of the shape shown in Fig. 1 f can also comprise the weaving unit 360 for binding and unclamp, in order to weave described binding-unclamp parallel 14, described binding-unclamp parallel 14 conductor wire 13 is woven and ties up on warp 11 and/or parallel 12, instead of conductor wire 13 is not bound by parallel 12 as shown in Fig. 4 b and Fig. 6 b.
For the weaving unit 360 bound and unclamp for weaving as follows: in conductor wire knitted parts a, by using the multiply parallel from the parallel supply unit 240 be arranged on bobbin erecting bed 200, conductor wire 13 is tied on warp 11 and/or parallel 12; In conductor wire expose portion b, weave with warp 11 and/or parallel 12, thus conductor wire 13 is not bundled on conductive fabric 1.
In addition, weaving unit 360 for binding and unclamp is installed as follows: install multiple binding and unclamp pin 362 on the 5th support member 361 being laterally arranged on the 3rd support member 321 opposite, wherein through described binding-unclamp parallel 14,3rd support member 321 is relative with the second support member 331, multiple binding and unclamp the put area that pin 362 is arranged in conductor wire 13.
In addition, weaving unit drive unit 350 is formed in the following manner: the 5th support member 361 is moved transversely and moves in direction up and down, but the translational sideways movement of the 5th support member 361 operates binding-unclamping in region that parallel 14 and conductor wire 13 be woven together in conductor wire knitted parts a, and the transverse translation action of the 5th support member 351 does not operate binding-unclamping in region that parallel 14 and conductor wire 13 be woven together in conductor wire expose portion b.
For this reason, 5th support member 361 is inserted into and the support member be arranged in order to move the second support member 331 and the 3rd support member 321 up and down promotes-reduce on the lifting-reduction module 353a of unit 353, and weaving unit drive unit also comprises another horizontal driver element 354, it is made up of connecting axle 354a, cam pack 354b, motor 354c and sensor 354d, in order to transverse shifting the 5th support member.
Simultaneously, what in Fig. 5 a, numbering 301 showed is input block, in order to input the drive singal of weaving unit drive unit 350, and according to the signal of input from input block 301, control unit (not shown) can control weaving unit drive unit 350 to adjust braiding shape, the transverse shifting distance of conductor wire, the width (if conductor wire weaves with corrugated structure), number of bends etc. of conductor wire sweep of warp and parallel.
Fig. 7 is the block diagram of the manufacture method of the conductive fabric illustrated second embodiment of the invention.
With reference to figure 7, the manufacture method of conductive fabric is second embodiment of the invention relevant with the method for the conductive fabric of shape shown in shop drawings 2a to Fig. 2 d, and it is similar with the manufacture method of the previously described conductive fabric according to the first embodiment, the method comprises: warp delivery technology S1, parallel delivery technology S2, conductor wire delivery technology S3 and weaving textile technique S4, weaving textile technique S4 comprise the conductor wire weaving S41 for weaving conductor wire.
Conductor wire weaving S41 comprises: conductor wire braiding step S411, for conductor wire 13 and warp 11 being woven together; And conductor wire exposing step S412, wherein the conveying conductor wire 13 when conductor wire braiding step S411 has started and carried out, but conductor wire 13 is not woven together with warp 11 but makes conductor wire 13 be exposed to the outside of conductive fabric 1 ' with a predetermined length.
Parallel delivery technology S2 comprises the first parallel delivery technology S21, the second parallel delivery technology S22 and binding-unclamp parallel delivery technology S23.
First parallel delivery technology S21 is for carrying the first warp knitting parallel 12a, this first warp knitting parallel 12a and warp 11 are woven together inside conductor wire 13, and after implemented conductor wire weaving S41 this parallel towards the inner surface being arranged in conductive fabric 1 '.
Fig. 2 c and Fig. 2 d is seen at the second parallel delivery technology S22() in, carry the second warp knitting parallel 12b, this second warp knitting parallel 12b and warp 11 are woven together outside conductor wire 13, but in the width range of placement width corresponding to conductor wire 13, the conveying thus provide not carrying out the second warp knitting parallel exempts to carry (feeding free) region.
Bind-unclamp parallel delivery technology S23(and see Fig. 2 b) bind-unclamp parallel 12c for carrying, this binding-unclamp parallel 12c is for weave conductor wire 13 selectively and to tie up to warp 11 corresponding to the position of exempting from the separation of conveyor zones that formed in the second parallel delivery technology S22.
Conductor wire braiding step S411(is shown in that region in Fig. 2 a a) is implemented braiding and tying-up warp 11 to the first and second warp knitting parallel 12a and 12b and binding-unclamp parallel 12c(simultaneously and seen Fig. 2 d), thus conductor wire 13 is woven and is tied to by binding-unclamping parallel 12c on warp 11 and the first warp knitting parallel 12a (see Fig. 2 b).And in conductor wire braiding step S411, conductor wire 13 can weave along the direction of warp 11 with rectilinear structure equally, and in the present embodiment, conductor wire 13 arranges with wavy shaped configuration and weaves.
The region b in Fig. 2 a is seen at conductor wire exposing step S412() in, first and second warp knitting parallel 12a and 12b are woven into (see Fig. 2 d) on warp 11, and bind-unclamp parallel 12c to be woven on warp, but conductor wire is woven (see Fig. 2 c) in the scope not being bound to warp and the first warp knitting parallel.If implemented as follows, namely the traverse range by reducing the 5th support member 361 as will be described later makes to bind-unclamp parallel 12c and does not weave with conductor wire and only weave with warp 11, conductor wire 13 is exposed to the outside of conductive fabric 1 ', to form conductor wire expose portion b.
Meanwhile, in conductor wire braiding step S411, together carry preferably through Support Level 15 and conductor wire 13 and weave, making Support Level 15 be arranged on the left and right sides placing path, to prevent projection or the distortion of the conductor wire 13 be woven in conductive fabric 1 '.For this purpose, the left and right sides preferably corresponding to conductor wire pin 332 on the second support member 331 installs Support Level pin 334, sees Fig. 9 in order to weave conductor wire 13(as described after a while) and pass Support Level 15 in Support Level pin 334 to carry Support Level 15.
Conductive fabric manufacture method second embodiment of the invention like this can be implemented by conductive fabric manufacturing equipment described below.
Fig. 8 is the schematic diagram of the configuration of the conductive fabric manufacturing equipment shown second embodiment of the invention, and Fig. 9 is the stereogram of the major part of conductive fabric manufacturing equipment second embodiment of the invention.Similar to the first embodiment with weaving unit drive unit 350 according to the overall structure of the conductive fabric manufacturing equipment of the second embodiment, so eliminate detailed description.And the repeat specification eliminated for the assembly similar to the conductive fabric manufacturing equipment according to the first embodiment.
With reference to figure 5a, 5b, 8 and 9, conductive fabric manufacturing equipment second embodiment of the invention comprises: warp supply unit 210, in order to carry warp 11; Parallel supply unit 220, in order to carry the first warp knitting parallel 12a and the second warp knitting parallel 12b and to bind-unclamp parallel 12c; And conductor wire supply unit 230, in order to carry conductor wire 13; Warp knitting unit 310, first weft knit unit 370, second weft knit unit 380, conductor wire weaving unit 330, warp guide unit 340, be all configured on framework 300 to implement weaving; And weaving unit drive unit 350.
The mode identical with the first embodiment, warp supply unit 210, parallel supply unit 220 and conductor wire supply unit 230 are made up of bobbin, it is wrapped warp, parallel and conductor wire respectively, but be divided into the first and second warp knitting parallel 12a and 12b due to the parallel in the second embodiment and bind-unclamp parallel 12c, therefore each bobbin is installed separately.
The structure of warp knitting unit 310 is for longitudinally weaving the multiply warp of conveying from warp supply unit 210, and wherein on horizontal the first support member 331 be arranged on framework 300, is provided with the multiple warp pins 312 being installed with warp 11.
The structure of described conductive fabric weaving unit 330 is that wherein at least one conductor wire is transferred the conductor wire supply unit 230 from being positioned at above warp knitting unit 310, and wherein on the second support member 331 laterally installed, at least one conductor wire pin 332 is installed, through conductor wire 13 on conductor wire pin 332.
Preferably, on the second support member 331, the left and right sides of conductor wire pin 332 is provided with Support Level pin 334, Support Level 15 through Support Level pin 334, thus may weave Support Level 15 with the left and right sides making Support Level 15 be arranged on the placement path of conductor wire 13, as shown in Figure 9.Meanwhile, Support Level pin 334 install to fixed gap (clearance) apart from conductor wire 332, thus can mate the space of Support Level 15.
Warp guide unit 340 is positioned at the opposite of warp knitting unit 310, thus warp guide unit 340 can pull out warp 11.Warp guide unit 340 operates as follows: the first and second warp knitting parallel 12a and 12b and conductor wire 13 are woven by the interactive action between the first and second weft knit unit 370 and 380 and warp knitting unit 310.Be provided with on the 4th support member 341 laterally installed in its middle longitude guide unit 340 and multiplely draw pin 342, in order to catch on and to pull open the warp 11 be through on warp pin 312.
First weft knit unit 370 is positioned at the side of conductor wire weaving unit 330, in order to be woven with multiply first warp knitting parallel 12a by the warp 11 of conveying from warp supply unit 220, thus forms the one side of conductive fabric 1 '.In the first weft knit unit 370, the 3rd a support member 371 laterally installed is provided with multiple parallel pin 372, wherein carry the first warp knitting parallel 12a, the interior side contacts of the 3rd a support member 371 and the second support member 331, and on the 3rd a support member 371, be horizontally installed with parallel director strip 373, in order to guide the movement of the first warp knitting parallel.
Second weft knit unit 380 is positioned at the opposite side of conductor wire weaving unit 330, in order to be woven with multiply second warp knitting parallel 12b by the warp 11 of conveying from warp supply unit 220, thus forms the another side of conductive fabric 1 '.The 3rd b support member 381 laterally installed is provided with multiple parallel pin 382, wherein carry the second warp knitting parallel 12b, the contact outside of the 3rd b support member 381 and the second support member 331, and on the 3rd b support member 381, be horizontally installed with parallel director strip 383, in order to guide the movement of the second warp knitting parallel 12b.
Weaving unit drive unit 350 operates warp knitting unit 310, first weft knit unit 370 and the second weft knit unit 380, conductor wire weaving unit 330 and warp guide unit 340, thus the first warp knitting parallel 12a is woven in the mode vertical with warp 11 with the second warp knitting parallel 12b, and conductor wire 13 is woven selectively on the direction of warp.
Especially, weaving unit drive unit 350 can adjust the operating area of the first weft knit unit 370 and the second weft knit unit 380 and conductor wire weaving unit 330 etc. selectively, thus the conductive fabric with conductor wire knitted parts a and conductor wire expose portion b can be woven into, in conductor wire knitted parts a, conductor wire 13 weaves with warp 11 and/or the first warp knitting parallel 12a and the second warp knitting parallel 12b, to be tied on conductive fabric 1 ' by entirety, in conductor wire expose portion b, conductor wire not with warp and/or the first warp knitting parallel and the second warp knitting weft knit, but be exposed to the outside of conductive fabric.
In order to above-mentioned purpose, weaving unit drive unit 350 comprises: the first support member driver element 351, contribute to connecting to make driving force be sent to first to fourth support member, thus make the first support member 331 do translational motion up and down, make second, third a, the 3rd b support member 331,371,381 do laterally and upwards, downward translational motion; And the 4th support member driver element 352, support member promote-reduce unit 353 and horizontal driver element 354.Although eliminate detailed description because of similar to the first embodiment, horizontal driver element 354 also comprises connecting axle 354a, the cam pack 354b, the motor 354c and sensor 354d that drive the 3rd b support member 381.
Simultaneously, it is characterized in that the second weft knit unit 380 has needleless part e according to the conductive fabric manufacturing equipment of the second embodiment, its equator pin 382 is not arranged in the width range corresponding to the placement width of conductor wire pin 332, and this equipment comprises the weaving unit 360 for binding and unclamp, it is woven into region corresponding to needleless part e by binding-unclamping parallel 12c selectively.
In the weaving unit 360 for binding and unclamp, pin 363 for weaving conductive filament in the region corresponding to needleless part e is arranged on the 5th support member 361,5th support member 361 is positioned at and contacts with the second weft knit unit 380, and is realized laterally by weaving unit drive unit 350 and move up and down.
According to the action of weaving unit drive unit 350, while mobile conductive filament-knitting needle 362, the 5th support member 361 implements weaving, thus forms conductor wire knitted parts a and conductor wire expose portion b.In other words, as shown in Fig. 2 b and Fig. 9, in conductor wire knitted parts a, bind-unclamp by restriction the displacement (the transverse translation scope of the 5th support member) that scope that parallel 12c and conductor wire 13 weave operates conductive filament-knitting needle 362; As shown in Fig. 2 c and Fig. 9, in conductor wire expose portion b, bind-unclamp by restriction the displacement (the transverse translation scope of the 5th support member) that scope that parallel 12c do not weave with conductor wire 13 operates conductive filament-knitting needle 362.
Meanwhile, according to the conductive fabric manufacturing equipment of the second embodiment, the technique being used for knitted conductive textile is briefly described by using.
First, input block 301 is configured to: in conductor wire knitted parts a, conductor wire 13 weaves with wavy shaped configuration, and conductor wire expose portion b is formed with predetermined space, and input block 301 operates weaving unit drive unit 350, then by the operation of the first support member driver element 351, warp 11 is moved up and down and draw pin 342 to be fed forward to.Therefore, the pin 342 that draws be positioned on the 4th support member 341 pulls open warp 11 to form ring, draw pin 342 to be move forward and backward according to the action of the 4th support member driver element 352, and the action that weaving promoted-reduced unit 353 and horizontal driver element 354 at second, third a, the 3rd b, the 5th support member 331,371,381,361 by support member is done upwards, downwards, transverse translation action time implement.
In order to describe this point in more detail, when the 4th support member 341 promotes when the vertical motion of the first support member 311, pin 342 is drawn to promote, and the second support member 331, the 3rd a support member 371, the 3rd b support member 381 and the 5th support member 361 improve, and draw pin 342 to move in (direction in horizontal driver element side) to cross side simultaneously.Next, when the first support member 311 reduce action and the 4th support member 341 action performs simultaneously backward time, pin 342 is drawn to pull open warp 11 to form ring, meanwhile, second support member 331, the 3rd a support member 371, the 3rd b support member 381 and the 5th support member 361 reduce gradually, continue the displacement of the respective setting of transverse shifting (towards horizontal driver element), and the first and second warp knitting parallel 12a, 12b, conductor wire 13 and bind-unclamp parallel 12c and warp 11 weaves.
Next, when the first support member 311 rises and the 4th support member 341 promotes, draw pin 342 to promote, the second support member 331, the 3rd a support member 371, the 3rd b support member 381, the 5th support member 361 move (opposite direction of horizontal driver element) simultaneously with vertical motion towards another cross side.Next, implement the down maneuver of the first support member 311, and when the action backward of the 4th support member 341 is implemented, draw pin 341 to pull open warp 11 to form ring.Meanwhile, second support member 331, the 3rd a support member 371, the 3rd b support member 381 and the 5th support member 361 continue the displacement moving (horizontal driver element) respective setting towards another cross side, and the first and second warp knitting parallel 12a and 12b, conductor wire 13 and bind-unclamp parallel 12c and warp 11 is woven together again.
Therefore, if forward and backward action and second support member 331 of the action up and down of the first support member 311 and the 4th support member 341, 3rd a support member 371, the action up and down of the 3rd b support member 381 and the 5th support member 361 performs simultaneously, and perform respectively towards the movement of side and opposite side, the conductive fabric 1 ' of shape (see Fig. 2 b) is also performed (discharge) downwards by braiding, in conductive fabric 1 ', the first warp knitting parallel 12a and the second warp knitting parallel 12b is arranged on the both sides of warp 11 and conductor wire 13 is arranged on position corresponding to the inner side of binding-unclamping parallel 12c.
Meanwhile, in conductor wire knitted parts a, the conductor wire knitted parts a of conductive fabric 1 as shown in figure 2b, by increasing the anglec of rotation that is connected to the motor 354c of the horizontal driver element 354 of the 5th support member 361 under the control of control unit (not shown) and by the displacement (scope of the transverse translation action of the 5th support member 351) of restriction conductive filament-knitting needle 362 for being formed in the operation of binding-unclamping in the scope that parallel 12c and conductor wire 13 weave.Otherwise, in conductor wire expose portion b, the conductor wire expose portion b of conductive fabric 1 ' as illustrated in fig. 2 c, by reduce motor 354c the anglec of rotation and under the control of the control unit and by the displacement (scope of the transverse translation action of the 5th support member) of restriction conductive filament-knitting needle 362 for being formed in the operation of binding-unclamping in the scope that parallel 12c do not weave with conductor wire 13.
Although conductive fabric according to the embodiment of the present invention and manufacture method thereof are described in detail by reference to the accompanying drawings, above-mentioned embodiment only exemplarily.Those of ordinary skill in the art can understand and can make various change to the present invention and be equal to.Therefore, technical scope of the present invention defined by accompanying claim.
Industrial applicibility
As mentioned above, according to conductive fabric of the present invention and manufacture method thereof and equipment, due to be provided with wherein conductor wire and warp and/or weft knit be tied to by entirety conductive fabric conductor wire knitted parts and wherein conductor wire be exposed to the conductor wire expose portion of conductive fabric outside with a predetermined length not with warp and/or weft knit, so by forming conductor wire expose portion in the part for binding conductor wire or connecting various element or module, thus provide and can implement quickly and easily to bind or the effect of connecting moves.Therefore, may be used in the commodity using conductive fabric.

Claims (19)

1. a conductive fabric, this conductive fabric comprises the warp that multiply is longitudinally arranged, the parallel of multiply and described warp knitting and at least one is longitudinally arranged and the conductor wire woven, and described conductive fabric weaves with flat shape, wherein repeat to be formed with conductor wire knitted parts and conductor wire expose portion, in described conductor wire knitted parts conductor wire together with warp and/or weft knit to be tied on conductive fabric by entirety, in described conductor wire expose portion, conductor wire is exposed to the outside of conductive fabric not together with warp and/or weft knit with a predetermined length,
Wherein, described parallel comprises:
First warp knitting parallel, this first warp knitting parallel and warp weave in the inner side of conductor wire;
Second warp knitting parallel, this second warp knitting parallel and warp weave in the outside of conductor wire, exempt from conveyor zones to provide, and this exempts from conveyor zones is do not weave in the width range of the placement width corresponding to conductor wire; And
Bind-unclamp parallel, this binding-unclamp parallel and warp knitting thus described in corresponding to, exempt from the binding positions conductor wire of conveyor zones selectively;
And described binding-unclamp parallel is woven into and makes conductor wire in described conductor wire knitted parts be tied on warp and described first warp knitting parallel together, and conductor wire is not bound on warp and described first warp knitting parallel in described conductor wire expose portion
Wherein, the direction that described conductor wire is woven into along warp is arranged with rectilinear structure or wavy shaped configuration.
2. conductive fabric according to claim 1, wherein said warp is can drawing of fiber silk, thus described conductive fabric longitudinally has draftability.
3. conductive fabric according to claim 1, also comprises Support Level, and this Support Level is woven into the left and right sides being arranged on and placing path, thus prevents the distortion of conductor wire.
4. conductive fabric according to claim 1, wherein said conductor wire is a branch of wire harness, comprises multiply insulation conductive filament and the multiply filament be wrapped in conductive filament peripheral circumferential as sheath.
5. conductive fabric according to claim 1, wherein said conductor wire is stretchable line, comprises the stretched interior lines being positioned at inside center, the outer fiber silk being wrapped in the multiply insulation conductive filament on interior lines and being wrapped in conductive filament peripheral circumferential.
6. a conductive fabric manufacture method, this conductive fabric manufacture method comprises:
Warp delivery technology, this warp delivery technology is in order to longitudinally to carry multiply warp;
Parallel delivery technology, this parallel delivery technology is in order to carry multiply parallel; And
Weaving textile technique, its equator and warp are woven together by braiding machine;
It is characterized in that, the method also comprises:
Conductor wire delivery technology, this conductor wire delivery technology in order to carry at least one conductor wire on warp throughput direction;
Wherein said weaving textile technique comprises conductor wire weaving, this conductor wire weaving in order to conductor wire is woven together, and
Wherein said conductor wire weaving comprises conductor wire braiding step and conductor wire exposing step, described conductor wire braiding step in order to by conductor wire together with warp knitting, in described conductor wire exposing step, conductor wire is transferred as in conductor wire braiding step, but not with warp knitting, thus conductor wire is exposed to the outside of conductive fabric with a predetermined length
Wherein, described parallel delivery technology comprises:
First parallel delivery technology, this first parallel delivery technology is in order to carry the first warp knitting parallel, and this first warp knitting parallel and warp weave in the inner side of conductor wire;
Second parallel delivery technology, this the second parallel delivery technology is in order to carry the second warp knitting parallel, this the second warp knitting parallel and warp weave in the outside of conductor wire, and provide and exempt from conveyor zones, this exempts from conveyor zones is do not carry the second warp knitting parallel in the width range of the placement width corresponding to conductor wire; And
Bind-unclamp parallel delivery technology, this binding-unclamp parallel delivery technology in order to carry described binding-unclamp parallel, to exempt from position that conveyor zones is separated by conductor wire and warp knitting binding with described selectively; And
Described conductor wire braiding step comprises the technique of simultaneously described first warp knitting parallel and described second warp knitting parallel and described binding-unclamp parallel and warp being carried out weaving and binding, thus conductor wire and warp and the first warp knitting parallel are by described binding-unclamp parallel and woven and bind together; And
In described conductor wire exposing step, described first warp knitting parallel and described second warp knitting parallel are together with warp knitting, described binding-unclamp parallel together with warp knitting, thus conductor wire is woven in a region, in this region, conductor wire is not bound on warp and the first warp knitting parallel
Wherein, in described conductor wire braiding step, conductor wire is woven into and arranges with rectilinear structure or wavy shaped configuration along warp direction.
7. method according to claim 6, the warp wherein carried in described warp delivery technology is for can drawing of fiber silk, thus described conductive fabric longitudinally has tensility.
8. method according to claim 6, wherein said conductor wire braiding step also comprises Support Level weaving, this Support Level weaving in order to carry Support Level and be woven into the left and right sides in the placement path being arranged on described conductor wire together with conductor wire, thus prevents the distortion of conductor wire.
9. method according to claim 6, the conductor wire used in wherein said conductor wire braiding step be selected from following in any one: a branch of wire harness, this wire harness comprises multiply insulation conductive filament and is used as the multiply filament be wrapped in conductive filament peripheral circumferential of sheath; Can draw line, this draw line can comprise the stretched interior lines being positioned at inside center, the outer fiber silk being wrapped in the multiply insulation conductive filament on interior lines and being wrapped in conductive filament peripheral circumferential.
10. a conductive fabric manufacturing equipment, comprising:
Warp knitting unit, this warp knitting unit is in order to the multiply warp of longitudinal knitted conveying from warp supply unit;
Weft knit unit, this weft knit unit is in order to the multiply parallel of braiding conveying from parallel supply unit;
Conductor wire weaving unit, this conductor wire weaving unit is in order to braiding conveying at least one conductor wire from conductor wire supply unit;
Warp guide unit, this warp guide unit is used for the warp of described warp knitting unit side to pull open, thus makes the braid movement of warp, parallel and conductor wire become possibility by the interactive action between described weft knit unit and described conductor wire weaving unit; And
Weaving unit drive unit, this weaving unit drive unit operates described warp knitting unit, described weft knit unit, described conductor wire weaving unit and described warp guide unit, to weave parallel in the direction vertical with warp, and selectively conductor wire is woven on warp, wherein, described weaving unit drive unit is configured to the operating space adjusting described weft knit unit and described conductor wire weaving unit selectively, thus implement braiding to make to repeat to form conductor wire knitted parts and conductor wire expose portion, in described conductor wire knitted parts conductor wire together with warp and/or weft knit to be tied on conductive fabric by entirety, in described conductor wire expose portion, conductor wire is exposed to the outside of conductive fabric not together with warp and/or weft knit with a predetermined length,
Wherein, described warp knitting unit comprises multiple warp pin, and this warp pin is positioned on horizontal the first support member be arranged on framework, and through warp on described warp pin;
Described conductor wire weaving unit comprises at least one conductor wire pin, and this conductor wire pin is positioned on the second support member of installing with above-mentioned warp knitting unit transverse, and through conductor wire on described conductor wire pin;
Described weft knit unit comprises multiple parallel pin, and this parallel pin is positioned at laterally to be installed and on the 3rd support member contact with the second support member, and described parallel pin passes parallel;
Described warp guide unit comprises and multiplely draws pin, and this draws pin to be positioned at laterally to be arranged on the 4th support member on the first support member opposite, in order to catch on and to pull open the warp that warp pin passes;
Described weaving unit drive unit is connected to and transmits driving force to first to fourth support member, translational motion is up and down done to make the first support member, make second and the 3rd support member do laterally and upwards, downward translational motion, and make the 4th support member do translational motion forward and backward.
11. equipment according to claim 10, also comprise for the weaving unit bound and unclamp, bind-unclamp parallel in order to braiding, described binding-unclamp parallel conductor wire is woven and ties up on warp and/or parallel, be woven into make conductor wire in described conductor wire knitted parts and bind with warp and/or parallel, and conductor wire is woven into and does not bind with warp and/or parallel in described conductor wire expose portion.
12. equipment according to claim 11, wherein said weaving unit drive unit comprises:
First support member driver element, this first support member driver element is in order to move the first support member up and down;
4th support member driver element, the 4th support member driver element is in order to move the 4th support member forward and backward;
Support member promotes-reduces unit, and this support member promotes-reduce unit in order to the second support member and the 3rd support member to be moved up and down; And
Horizontal driver element, this horizontal driver element is used for the second support member and the 3rd support member to move in a lateral direction.
13. equipment according to claim 12, wherein said horizontal driver element comprises:
Connecting axle, this connecting axle is configured to the quantity with coupling, thus can be connected with each end of the second support member in framework side and the 3rd support member;
Cam pack, this cam pack is connected respectively with described connecting axle;
Motor, this motor is in order to provide driving force to the second support member and the 3rd support member by output shaft is connected to described cam pack; And
Sensor, this sensor is in order to detect the angle of oscillation of described cam pack to control the actuating speed of described motor.
14. equipment according to claim 12, wherein saidly comprise for the weaving unit bound and unclamp:
Multiple pin, this pin is positioned at and is laterally arranged on the 5th support member of the position relative with the 3rd support member, 3rd support member is relative with the second support member, through binding-unclamping parallel and described pin is arranged in the put area of conductor wire, described binding-unclamp parallel for being woven by described conductor wire and being bundled in warp and/or parallel on wherein said pin; And
Described weaving unit drive unit by the 5th support member laterally and upwards, move down, and described weaving unit drive unit is configured to: the translational sideways movement of described 5th support member operates binding-unclamping in region that parallel and conductor wire be woven together in conductor wire knitted parts, and the transverse translation action of the 5th support member does not operate binding-unclamping in region that parallel and conductor wire be woven together in conductor wire expose portion.
15. 1 kinds of conductive fabric manufacturing equipments, this conductive fabric manufacturing equipment comprises:
Warp knitting unit, this warp knitting unit is in order to the multiply warp of longitudinal knitted conveying from warp supply unit;
Conductor wire weaving unit, this conductor wire weaving unit is in order to braiding conveying at least one conductor wire from conductor wire supply unit;
First weft knit unit, this first weft knit cell location in the side of described conductor wire weaving unit, in order to will conveying from the multiply first warp knitting parallel of parallel supply unit and warp knitting, to form conductive fabric one side;
Second weft knit unit, this second weft knit cell location in the opposite side of described conductor wire weaving unit, in order to will conveying from the multiply second warp knitting parallel of parallel supply unit and warp knitting, to form the another side of conductive fabric;
Warp guide unit, this warp guide unit is positioned the opposite of described warp knitting unit to be pulled open by warp, and operation makes by the interactive action between the first weft knit unit and the second weft knit unit and conductor wire weaving unit and weaves warp, the first and second warp knitting parallels, conductor wire; And
Weaving unit drive unit, this weaving unit drive unit operates described warp knitting unit, the first weft knit unit and the second weft knit unit, conductor wire weaving unit and warp guide unit, to weave the first warp knitting parallel and the second warp knitting parallel in the direction vertical with warp, and conductor wire is woven selectively on warp direction
Wherein, described weaving unit drive unit is configured to the operating space adjusting the first weft knit unit and the second weft knit unit and conductor wire weaving unit selectively, thus implement braiding to make to repeat to form conductor wire knitted parts and conductor wire expose portion, in described conductor wire knitted parts conductor wire and warp and/or the first warp knitting parallel together with the second warp knitting weft knit to be tied on conductive fabric by entirety, in described conductor wire expose portion, conductor wire is not exposed to the outside of conductive fabric with warp and/or the first warp knitting parallel together with the second warp knitting weft knit with a predetermined length,
Wherein, described warp knitting unit comprises multiple warp pin, and this warp pin is positioned on horizontal the first support member be arranged on framework, and through warp on described warp pin;
Described conductor wire weaving unit comprises at least one conductor wire pin, and this conductor wire pin is positioned on the second support member of installing with above-mentioned warp knitting unit transverse, and through conductor wire on described conductor wire pin;
Described first weft knit unit comprises multiple parallel pin, and this parallel pin is positioned on the 3rd a support member of laterally installation, and through the first warp knitting parallel on described parallel pin;
Described second weft knit unit comprises multiple parallel pin, and this parallel pin is positioned on the 3rd b support member of laterally installation, and through the second warp knitting parallel on described parallel pin;
Described warp guide unit comprises and multiplely draws pin, on this 4th support member drawing pin to be positioned at laterally to install, in order to catch on and to pull open the warp that warp pin passes; And
Described weaving unit drive unit is connected to and transmits driving force to first to fourth support member, translational motion is up and down done to make the first support member, second support member, the 3rd a support member, the 3rd b support member are done laterally and upwards, downward translational motion, and make the 4th support member do translational motion forward and backward.
16. equipment according to claim 15, wherein said second weft knit unit is configured to have needleless part at the width regions of the placement width corresponding to described conductor wire pin, does not wherein arrange parallel pin,
5th support member, the 5th support member is positioned to contact with described second weft knit unit, and by described weaving unit drive unit laterally and upwards, move down;
This equipment also comprises for the weaving unit bound and unclamp, and wherein this weaving unit being used for binding and unclamp has the pin for weaving conductive filament, is arranged on the region corresponding to described needleless part; And
Described weaving unit drive unit laterally and upwards, move down described 5th support member, and described weaving unit drive unit is configured in described conductor wire knitted parts, make the 5th support member binding-unclamp transverse translation in the scope that parallel and conductor wire weave, and in described conductor wire expose portion, make the 5th support member transverse translation in the scope that described binding-unclamp parallel does not weave with conductor wire.
17. equipment according to claim 16, wherein said second support member comprises Support Level pin, this Support Level pin is arranged on the both sides of described conductor wire pin, and through Support Level on described Support Level pin, Support Level is arranged on the left and right sides in the placement path of conductor wire.
18. equipment according to claim 16 or 17, wherein said weaving unit drive unit comprises:
First support member driver element, this first support member driver element is in order to move the first support member up and down;
4th support member driver element, the 4th support member driver element is in order to move the 4th support member forward and backward;
Support member promotes-reduces unit, and this support member promotes-reduce unit in order to the second support member, the 3rd a support member and the 3rd b support member and the 5th support member to be moved up and down; And
Horizontal driver element, this horizontal driver element is used for the second support member, the 3rd a support member, the 3rd b support member and the 5th support member to move in a lateral direction.
19. equipment according to claim 18, wherein said horizontal driver element comprises:
Connecting axle, this connecting axle is configured to the quantity with coupling, thus can be connected with each end of the second support member in framework side, the 3rd a support member, the 3rd b support member and the 5th support member;
Cam pack, this cam pack is connected respectively with described connecting axle;
Motor, this motor is in order to provide driving force to the second support member, the 3rd a support member, the 3rd b support member and the 5th support member by output shaft is connected to described cam pack; And
Sensor, this sensor is in order to detect the angle of oscillation of described cam pack to control the actuating speed of described motor.
CN201180006133.4A 2010-01-14 2011-01-13 Conductive fabric and method and apparatus for manufacturing same Expired - Fee Related CN102713037B (en)

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WO2011087286A2 (en) 2011-07-21
EP2743386A1 (en) 2014-06-18
KR101325817B1 (en) 2013-11-05
EP2524983A2 (en) 2012-11-21
JP5711267B2 (en) 2015-04-30
WO2011087286A3 (en) 2011-12-29
EP2743386B1 (en) 2018-11-07
JP2013517389A (en) 2013-05-16
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US20130102217A1 (en) 2013-04-25
KR20110083435A (en) 2011-07-20

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