CN102702993B - Production process for special paper adhesive tape for gypsum board with paper surface - Google Patents
Production process for special paper adhesive tape for gypsum board with paper surface Download PDFInfo
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- CN102702993B CN102702993B CN2012101698401A CN201210169840A CN102702993B CN 102702993 B CN102702993 B CN 102702993B CN 2012101698401 A CN2012101698401 A CN 2012101698401A CN 201210169840 A CN201210169840 A CN 201210169840A CN 102702993 B CN102702993 B CN 102702993B
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Abstract
The invention discloses a production process for a special paper adhesive tape for a gypsum board with a paper surface. The production process comprises three working procedures of printing, coating and slitting. The process adopted by the invention is good in printing quality, and can meet the requirements of thickness and strength of the adhesive tape at the same time. Wet sizing is achieved in the process of coating. The method of circulated heating and drying by hot air at upper and lower layers is adopted. Different temperatures are set according to vehicle speeds. The heat exchange is more sufficient to enable the coated adhesive tape paper to dry more rapidly so as to guarantee the longitudinal and transverse strengths of the coated adhesive tape paper. The procedures are simple and easy to operate. The end product is good in quality; and the occurrence of defective products is avoided. The fully closed oven negative pressure design is adopted for the dried part after printing. A heat source is reused for the second time, the energy is saved, the production cost is lowered, and the economic benefit is improved.
Description
Technical field
The present invention relates to a kind of paper self-adhesive tape manufacture craft, specifically a kind of Thistle board dedicated paper adhesive tape manufacture craft.
Background technology
Thistle board manufacturing enterprise edge sealing adhesive band used level is uneven at present, thickness and the intensity of the adhesive tape that overwhelming majority enterprise adopts can not meet service requirements, and printing quality is poor, color and luster and pattern errors are large, finished product visual appearance after edge sealing can not meet appearance requirement, can't realize wet water sizing, can only be to add online glue, and the adhesive tape after edge sealing easily comes off.
Summary of the invention
In order to solve above-mentioned problems of the prior art, the invention provides a kind of Thistle board dedicated paper adhesive tape manufacture craft, adopt the mode of wet water sizing to be coated with, and met for the thickness of paper self-adhesive tape and the requirement of intensity, rate of drying is fast, quality and outward appearance all have good improvement, baking oven endogenous pyrogen secondary returning use, save energy.
For achieving the above object, the technical solution used in the present invention is:
Thistle board dedicated paper adhesive tape manufacture craft, realize as follows:
1) printing: with width, be 700～900mm, thickness is the special adhesive tape paper roll automatic coiling of 0.08～0.12mm, and adopt ultralow cylinder tension force to detect closed loop control system, adjust rapidly paper tension and control its precision at ± 0.3mm, be coated with the special tags China ink through printing press, printing error is controlled at 0.17～0.30mm, the color and luster gauge control is at 0.01～0.03mm, the adhesive tape that obtains enters in totally-enclosed baking oven and carries out steam external heat drying, drying temperature is controlled at 70～110 ℃, dried print tape paper detects closed loop control system through above-mentioned ultralow cylinder tension force and reaches stable printing tension force, carry out rolling,
2) coating: roll up completing described in step 1) on the adhesive tape paper roll of printing, adopt water soluble glue with 10-50g/m
2Amount, the adhesive tape of completing for step 1) is coated with, the adhesive tape paper roll after coating is dried in baking oven in the mode of hot air circulation, drying temperature is controlled at 70～120 ℃, deviation correcting device, sideslip while preventing rolling are adopted in rolling;
3) cut: with step 2) in complete the adhesive tape paper roll of coating, on be rolled onto on cutting machine, the raw material seat adopts the photoelectricity system for automatically correcting, while cutting, rim charge adopts wind to send device to send recovery, cut according to diameter 1000mm, lacquer disk(-sc) width 50～80mm in lacquer disk(-sc), adopt the mode of two the finished product volumes in adjacent spaces up and down to carry out rolling while cutting, adopt tension force to detect closed loop control system during rolling and adjust paper tension.
Described step 1) and step 2) in the baking oven that adopts be the negative pressure setting and be provided with the thermal source reclamation set, described thermal source reclamation set includes air channel I, butterfly valve I, butterfly valve II, induced draft fan and interchanger, described air channel I is a plurality of and is arranged on the length direction of baking oven I, described induced draft fan is arranged on the baking oven I and with described air channel I and is connected, described air channel I is divided into two-way and is respectively arranged with the butterfly valve I and the butterfly valve II, described air channel I is connected with interchanger by the butterfly valve II, and described interchanger is connected with the baking oven I.
Described step 2) the Dual-layer drying unit is adopted in the hot air circulation oven dry for the adhesive tape paper roll after coating in, include the baking oven II, described baking oven II inside is provided with the coating roller-way, the upper and lower of described baking oven II a plurality of air channels II that has been laid staggeredly respectively, be provided with gas blower on each air channel II.
technique of the present invention, printing quality is good, met simultaneously the requirement of adhesive tape thickness and intensity, realized wet water sizing in coating process, and adopted the mode of the two-layer Cycling hot-blast heating drying in up and down, set different temperature according to the speed of a motor vehicle, heat exchange is more abundant, make the adhesive tape drying after coating rapider, guarantee to be coated with the vertical transverse strength of rear adhesive tape, program is simple, easy to operate, quality of finished product good, avoid the appearance of defect ware, part in the printing post-drying has adopted totally-enclosed baking oven negative-pressure design, and realize that the thermal source secondary returning uses, saved the energy, reduced production cost, improved economic benefit.
Description of drawings
Fig. 1 is process flow sheet of the present invention;
Fig. 2 is thermal source reclamation set structural representation of the present invention;
Fig. 3 is the double-deck drying unit structural representation of the present invention;
Fig. 4 is the A-A sectional view of Fig. 3.
Embodiment
Describe the present invention below in conjunction with the drawings and specific embodiments:
As shown in Figure 1, technological process set forth in the present invention, configured control PLC system able to programme, and complete machine is controlled, and comprises speed, tension force, warning processing and manufacturing parameter storage etc.; For unreeling, draw, the Multipoint Drive such as coating, cooling, rolling and multistage tension force realizes that dynamic synchronization controls, realize by following concrete steps:
1) printing: with width, be 700～900mm, thickness is the special adhesive tape paper roll automatic coiling of 0.08～0. 12mm, and adopt ultralow cylinder tension force to detect closed loop control system, adjust rapidly paper tension and control its precision at ± 0.3mm, be coated with the special tags China ink through printing press, printing error is controlled at 0.17～0.30mm, the color and luster gauge control is at 0.01～0.03mm, the adhesive tape that obtains enters in totally-enclosed baking oven and carries out steam external heat drying, drying temperature is controlled at 70～110 ℃, whole baking oven is negative-pressure design, prevent the hot blast outflow, and the thermal source reclamation set is set on baking oven, realize the secondary returning use of thermal source, save and produce the energy, and realize that large wind speed multidigit return air road paper is by drying inner and table, pattern does not produce bubble, dried print tape paper detects closed loop control system through above-mentioned ultralow cylinder tension force and reaches stable printing tension force, carry out rolling.
As shown in Figure 2, described thermal source reclamation set includes air channel I 1, butterfly valve I 2, butterfly valve II 3, induced draft fan 4 and interchanger 5, described air channel I 1 is a plurality of and is arranged on the length direction of baking oven I 6, described induced draft fan 4 is arranged on baking oven I 6 and with described air channel I 1 and is connected, described air channel I 1 is divided into two-way and is respectively arranged with butterfly valve I 2 and butterfly valve II 3, described air channel I 1 is connected with interchanger 5 by butterfly valve II 3, and described interchanger 5 is connected with baking oven I 6.
2) coating: roll up completing described in step 1) on the adhesive tape paper roll of printing, adopt water soluble glue with 10-50g/m
2Amount, the adhesive tape of completing for step 1) is coated with, the adhesive tape paper roll after coating is dried in baking oven in the mode of hot air circulation, has the thorough and efficient effect of oven dry, drying temperature is controlled at 70～120 ℃, and deviation correcting device, sideslip while preventing rolling are adopted in rolling;
As shown in Figure 3, Figure 4, the Dual-layer drying unit is adopted in described hot air circulation oven dry, includes baking oven II 7, and described baking oven II 7 inside are provided with coating roller-way 8, the upper and lower of the described baking oven II 7 a plurality of air channels II 9 that has been laid staggeredly respectively, be provided with gas blower 10 on each air channel II 9.
3) cut: with step 2) in complete the adhesive tape paper roll of coating, on be rolled onto on cutting machine, the raw material seat adopts the photoelectricity system for automatically correcting, while cutting, rim charge adopts wind to send device to send recovery, cut according to diameter 1000mm, lacquer disk(-sc) width 50～80mm in lacquer disk(-sc), adopt the mode of two the finished product volumes in adjacent spaces up and down to carry out rolling while cutting, adopt tension force to detect closed loop control system during rolling and adjust paper tension.During rolling, finished product realizes that inside and outside degree of tightness is moderate, and product surface is without sudden and violent muscle, inclusion-free, without greasy dirt and radial depressions, and end face is without chrysanthemum shape decorative pattern.
Embodiment 1:
1) printing: with width, be 700～720mm, thickness is 0.08～0.09mm special adhesive tape paper roll automatic coiling, and adopt ultralow cylinder tension force to detect closed loop control system, adjust rapidly paper tension and control its precision at ± 0.3mm, be coated with the special tags China ink through printing press, printing error is controlled at 0.17～0.30mm, the color and luster gauge control is at 0.01～0.02mm, the adhesive tape that obtains enters in totally-enclosed baking oven and carries out steam external heat drying, drying temperature is controlled at 70～75 ℃, dried print tape paper detects closed loop control system through above-mentioned ultralow cylinder tension force and reaches stable printing tension force, carry out rolling,
2) coating: roll up completing described in step 1) on the adhesive tape paper roll of printing, adopt water soluble glue with 10-15g/m
2Amount, the adhesive tape of completing for step 1) is coated with, the adhesive tape paper roll after coating is dried in the mode of hot air circulation, drying temperature is controlled at 70～75 ℃, deviation correcting device, sideslip while preventing rolling are adopted in rolling;
3) cut: with step 2) in complete the adhesive tape paper roll of coating, on be rolled onto on cutting machine, the raw material seat adopts the photoelectricity system for automatically correcting, while cutting, rim charge adopts wind to send device to send recovery, cut according to diameter 1000mm, lacquer disk(-sc) width 50～80mm in lacquer disk(-sc), adopt the mode of two the finished product volumes in adjacent spaces up and down to carry out rolling while cutting, adopt tension force to detect closed loop control system during rolling and adjust paper tension.
Embodiment 2:
1) printing: with width, be 720～750mm, thickness is the special adhesive tape paper roll automatic coiling of 0.08～0.09mm, and adopt ultralow cylinder tension force to detect closed loop control system, adjust rapidly paper tension and control its precision at ± 0.3mm, be coated with the special tags China ink through printing press, printing error is controlled at 0.17～0.30mm, the color and luster gauge control is at 0.01～0.02mm, the adhesive tape that obtains enters in totally-enclosed baking oven and carries out steam external heat drying, drying temperature is controlled at 75～80 ℃, dried print tape paper detects closed loop control system through above-mentioned ultralow cylinder tension force and reaches stable printing tension force, carry out rolling,
2) coating: roll up completing described in step 1) on the adhesive tape paper roll of printing, adopt water soluble glue with 15-20g/m
2Amount, the adhesive tape of completing for step 1) is coated with, the adhesive tape paper roll after coating is dried in the mode of hot air circulation, drying temperature is controlled at 75～80 ℃, deviation correcting device, sideslip while preventing rolling are adopted in rolling;
3) cut: with step 2) in complete the adhesive tape paper roll of coating, on be rolled onto on cutting machine, the raw material seat adopts the photoelectricity system for automatically correcting, while cutting, rim charge adopts wind to send device to send recovery, cut according to diameter 1000mm, lacquer disk(-sc) width 50～80mm in lacquer disk(-sc), adopt the mode of two the finished product volumes in adjacent spaces up and down to carry out rolling while cutting, adopt tension force to detect closed loop control system during rolling and adjust paper tension.
Embodiment 3:
1) printing: with width, be 750～800mm, thickness is the special adhesive tape paper roll automatic coiling of 0.09～0.10mm, and adopt ultralow cylinder tension force to detect closed loop control system, adjust rapidly paper tension and control its precision at ± 0.3mm, be coated with the special tags China ink through printing press, printing error is controlled at 0.17～0.30mm, the color and luster gauge control is at 0.01～0.02mm, the adhesive tape that obtains enters in totally-enclosed baking oven and carries out steam external heat drying, drying temperature is controlled at 80～85 ℃, dried print tape paper detects closed loop control system through above-mentioned ultralow cylinder tension force and reaches stable printing tension force, carry out rolling,
2) coating: roll up completing described in step 1) on the adhesive tape paper roll of printing, adopt water soluble glue with 20-25g/m
2Amount, the adhesive tape of completing for step 1) is coated with, the adhesive tape paper roll after coating is dried in the mode of hot air circulation, drying temperature is controlled at 80～85 ℃, deviation correcting device, sideslip while preventing rolling are adopted in rolling;
3) cut: with step 2) in complete the adhesive tape paper roll of coating, on be rolled onto on cutting machine, the raw material seat adopts the photoelectricity system for automatically correcting, while cutting, rim charge adopts wind to send device to send recovery, cut according to diameter 1000mm, lacquer disk(-sc) width 50～80mm in lacquer disk(-sc), adopt the mode of upper and lower two finished products volume of adjacent spaces to carry out rolling while cutting, adopt tension force to detect closed loop control system during rolling and adjust paper tension.
Embodiment 4:
1) printing: with width, be 800～850mm, thickness is the special adhesive tape paper roll automatic coiling of 0.09～0. 10mm, and adopt ultralow cylinder tension force to detect closed loop control system, adjust rapidly paper tension and control its precision at ± 0.3mm, be coated with the special tags China ink through printing press, printing error is controlled at 0.17～0.30mm, the color and luster gauge control is at 0.02～0.03mm, the adhesive tape that obtains enters in totally-enclosed baking oven and carries out steam external heat drying, drying temperature is controlled at 85～90 ℃, dried print tape paper detects closed loop control system through above-mentioned ultralow cylinder tension force and reaches stable printing tension force, carry out rolling,
2) coating: roll up completing described in step 1) on the adhesive tape paper roll of printing, adopt water soluble glue with 25-30g/m
2Amount, the adhesive tape of completing for step 1) is coated with, the adhesive tape paper roll after coating is dried in the mode of hot air circulation, drying temperature is controlled at 85～90 ℃, deviation correcting device, sideslip while preventing rolling are adopted in rolling;
3) cut: with step 2) in complete the adhesive tape paper roll of coating, on be rolled onto on cutting machine, the raw material seat adopts the photoelectricity system for automatically correcting, while cutting, rim charge adopts wind to send device to send recovery, cut according to diameter 1000mm, lacquer disk(-sc) width 50～80mm in lacquer disk(-sc), adopt the mode of two the finished product volumes in adjacent spaces up and down to carry out rolling while cutting, adopt tension force to detect closed loop control system during rolling and adjust paper tension.
Embodiment 5:
1) printing: with width, be 850～870mm, thickness is the special adhesive tape paper roll automatic coiling of 0. 10～0.12mm, and adopt ultralow cylinder tension force to detect closed loop control system, adjust rapidly paper tension and control its precision at ± 0.3mm, be coated with the special tags China ink through printing press, printing error is controlled at 0.17～0.30mm, the color and luster gauge control is at 0.02～0.03mm, the adhesive tape that obtains enters in totally-enclosed baking oven and carries out steam external heat drying, drying temperature is controlled at 95～100 ℃, dried print tape paper detects closed loop control system through above-mentioned ultralow cylinder tension force and reaches stable printing tension force, carry out rolling,
2) coating: roll up completing described in step 1) on the adhesive tape paper roll of printing, adopt water soluble glue with 35-40g/m
2Amount, the adhesive tape of completing for step 1) is coated with, the adhesive tape paper roll after coating is dried in the mode of hot air circulation, drying temperature is controlled at 95～100 ℃, deviation correcting device, sideslip while preventing rolling are adopted in rolling;
3) cut: with step 2) in complete the adhesive tape paper roll of coating, on be rolled onto on cutting machine, the raw material seat adopts the photoelectricity system for automatically correcting, while cutting, rim charge adopts wind to send device to send recovery, cut according to diameter 1000mm, lacquer disk(-sc) width 50～80mm in lacquer disk(-sc), adopt the mode of two the finished product volumes in adjacent spaces up and down to carry out rolling while cutting, adopt tension force to detect closed loop control system during rolling and adjust paper tension.
Embodiment 6:
1) printing: with width, be 870～900mm, thickness is the special adhesive tape paper roll automatic coiling of 0.10～0.12mm, and adopt ultralow cylinder tension force to detect closed loop control system, adjust rapidly paper tension and control its precision at ± 0.3mm, be coated with the special tags China ink through printing press, printing error is controlled at 0.17～0.30mm, the color and luster gauge control is at 0.02～0.03mm, the adhesive tape that obtains enters in totally-enclosed baking oven and carries out steam external heat drying, drying temperature is controlled at 100～105 ℃, dried print tape paper detects closed loop control system through above-mentioned ultralow cylinder tension force and reaches stable printing tension force, carry out rolling,
2) coating: roll up completing described in step 1) on the adhesive tape paper roll of printing, adopt water soluble glue with 45-50g/m
2Amount, the adhesive tape of completing for step 1) is coated with, the adhesive tape paper roll after coating is dried in the mode of hot air circulation, drying temperature is controlled at 100～105 ℃, deviation correcting device, sideslip while preventing rolling are adopted in rolling;
3) cut: with step 2) in complete the adhesive tape paper roll of coating, on be rolled onto on cutting machine, the raw material seat adopts the photoelectricity system for automatically correcting, while cutting, rim charge adopts wind to send device to send recovery, cut according to diameter 1000mm, lacquer disk(-sc) width 50～80mm in lacquer disk(-sc), adopt the mode of two the finished product volumes in adjacent spaces up and down to carry out rolling while cutting, adopt tension force to detect closed loop control system during rolling and adjust paper tension.
Certainly, above-mentioned explanation is not limitation of the present invention, and the present invention also is not limited in above-mentioned giving an example, and those skilled in the art make in essential scope of the present invention variation, remodeling, interpolation or replacement, also should belong to protection scope of the present invention.
Claims (3)
1. a Thistle board dedicated paper adhesive tape manufacture craft, is characterized in that, realizes as follows:
1) printing: with width, be 700～900mm, thickness is the special adhesive tape paper roll automatic coiling of 0.08～0.12mm, and adopt ultralow cylinder tension force to detect closed loop control system, adjust rapidly paper tension and control its precision at ± 0.3mm, be coated with the special tags China ink through printing press, printing error is controlled at 0.17～0.30mm, the color and luster gauge control is at 0.01～0.03mm, the adhesive tape that obtains enters in totally-enclosed baking oven and carries out steam external heat drying, drying temperature is controlled at 70～110 ℃, dried print tape paper detects closed loop control system through above-mentioned ultralow cylinder tension force and reaches stable printing tension force, carry out rolling,
2) coating: roll up completing described in step 1) on the adhesive tape paper roll of printing, adopt water soluble glue with 10-50g/m
2Amount, the adhesive tape of completing for step 1) is coated with, the adhesive tape paper roll after coating is dried in baking oven in the mode of hot air circulation, drying temperature is controlled at 70～110 ℃, deviation correcting device, sideslip while preventing rolling are adopted in rolling;
3) cut: with step 2) in complete the adhesive tape paper roll of coating, on be rolled onto on cutting machine, the raw material seat adopts the photoelectricity system for automatically correcting, while cutting, rim charge adopts wind to send device to send recovery, cut according to diameter 1000mm, lacquer disk(-sc) width 50～80mm in lacquer disk(-sc), adopt the mode of two the finished product volumes in adjacent spaces up and down to carry out rolling while cutting, adopt tension force to detect closed loop control system during rolling and adjust paper tension.
2. Thistle board dedicated paper adhesive tape manufacture craft according to claim 1, it is characterized in that, described step 1) and step 2) in the baking oven that adopts be the negative pressure setting, and be provided with the thermal source reclamation set, described thermal source reclamation set includes air channel I (1), butterfly valve I (2), butterfly valve II (3), induced draft fan (4) and interchanger (5), described air channel I (1) is a plurality of and is arranged on the length direction of baking oven I (6), described induced draft fan (4) is arranged at baking oven I (6) upward and with described air channel I (1), is connected, described air channel I (1) is divided into two-way and is respectively arranged with butterfly valve I (2), with butterfly valve II (3), described air channel I (1) is connected with interchanger (5) by butterfly valve II (3), described interchanger (5) is connected with baking oven I (6).
3. Thistle board dedicated paper adhesive tape manufacture craft according to claim 1, it is characterized in that, described step 2) the Dual-layer drying unit is adopted in the hot air circulation oven dry for the adhesive tape paper roll after coating in, include baking oven II (7), described baking oven II (7) inside is provided with coating roller-way (8), the upper and lower of described baking oven II (7) a plurality of air channels II (9) that have been laid staggeredly respectively, be provided with gas blower (10) on each air channel II (9).
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| Application Number | Priority Date | Filing Date | Title |
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| CN2012101698401A CN102702993B (en) | 2012-05-29 | 2012-05-29 | Production process for special paper adhesive tape for gypsum board with paper surface |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2012101698401A CN102702993B (en) | 2012-05-29 | 2012-05-29 | Production process for special paper adhesive tape for gypsum board with paper surface |
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| CN102702993A CN102702993A (en) | 2012-10-03 |
| CN102702993B true CN102702993B (en) | 2013-11-20 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104708893A (en) * | 2013-12-12 | 2015-06-17 | 胡珊 | Offset printing equipment for non-woven fabrics or strap-shaped printing material with fabric properties |
| CN110791217A (en) * | 2019-10-09 | 2020-02-14 | 安洁利德科技(江苏)有限公司 | Method for manufacturing environment-friendly flame-retardant double-sided adhesive tape |
| CN111871674A (en) * | 2020-07-14 | 2020-11-03 | 安徽友发包装科技有限公司 | Three-time gluing production device for colored cloth-based adhesive tape |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH11286666A (en) * | 1998-04-01 | 1999-10-19 | Oji Kako Kk | Paper tape |
| CN201006541Y (en) * | 2007-02-09 | 2008-01-16 | 深圳市信宇人科技有限公司 | Coating machine bake oven |
| CN201807518U (en) * | 2010-10-12 | 2011-04-27 | 上海涂装工程有限公司 | Film coating, floating and drying device |
| CN202037115U (en) * | 2011-04-02 | 2011-11-16 | 潍坊恒彩数码影像材料有限公司 | Drying oven device of coating machine |
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Effective date of registration: 20160706 Address after: 435606 Xinjie street, Tian Tian Town, Huanggang, Hubei, Wuxue Patentee after: Taishan gypsum (Hubei) Co., Ltd. Address before: 271000 Shandong province Tai'an city Daiyue District Wen town Patentee before: Taishan Gypsum Co., Ltd. |
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Effective date of registration: 20201109 Address after: 274000 east of Linze Road, economic development zone, juancheng County, Heze City, Shandong Province Patentee after: Taishan gypsum (Heze) Co., Ltd Address before: 435606 Xinjie street, Tian Tian Town, Huanggang, Hubei, Wuxue Patentee before: TAISHAN GYPSUM (HUBEI) Co.,Ltd. |