CN201933304U - Composite membrane machine for flat membranes - Google Patents
Composite membrane machine for flat membranes Download PDFInfo
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- CN201933304U CN201933304U CN2010206538528U CN201020653852U CN201933304U CN 201933304 U CN201933304 U CN 201933304U CN 2010206538528 U CN2010206538528 U CN 2010206538528U CN 201020653852 U CN201020653852 U CN 201020653852U CN 201933304 U CN201933304 U CN 201933304U
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- fabric guide
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Abstract
The utility model discloses a device for producing flat membranes and particularly relates to a composite membrane machine for flat membranes, which is characterized by comprising a winding-unwinding cloth inlet unit, a steeping unit, conveying units, a ventilation adjusting unit, a membrane manufacturing unit, a drying unit, a washing unit and a rolling cloth winding unit, wherein the winding-unwinding cloth inlet unit, the steeping unit, the ventilation adjusting unit, the membrane manufacturing unit, the drying unit, the washing unit and the rolling cloth winding unit are arranged in a flow line manner in sequence; the conveying units are arranged on the function units; and a conveying rail is mainly formed by a plurality of groups of cloth guiding rollers, therefore, basic cloth can stably run on the conveying rail and can be ensured to be processed uninterruptedly by the function units. For the composite membrane machine for the flat membranes, the structural arrangement is reasonable, the production efficiency is high, and the production line type manufacturing of the nonwoven fabric flat membranes is realized, so that the machine is applicable to large-scale industrialized promotion.
Description
Technical field:
The utility model relates to a kind of production equipment of flat sheet membrane, specifically is meant a kind of flat sheet membrane composite membrane machine.
Background technology:
At present, flat sheet membrane has obtained to utilize widely in water treatment, environmental protection and biochemical field etc., and flat sheet membrane can be used for preparing the support membrane of milipore filter, reverse osmosis membrane and other composite membrane.Since have less surface holes and the good hole, cross section of permeability, therefore, the stretch-proof and the shock resistance with excellence of flat sheet membrane.
The preparation method of flat sheet membrane is proved by various experiments, and in disclosed Chinese patent application (application number is 200710067860,200810061236), adopting with the nonwoven fabric is base material, and the preparation liquid by blade coating special use on nonwoven fabric can make.
Though it is ripe that the preparation method of flat sheet membrane has become, but at present, the device or the equipment that are applicable to the flat sheet membrane large-scale industrial production are not developed as yet, the utility model aims to provide a kind of equipment of realizing that flat sheet membrane industrialization, streamlined are produced, thus for flat sheet membrane large-scale industrial production and popularization provide a kind of may.
This is the purpose that the applicant makes the utility model.
The utility model content:
First aspect of the present utility model provide a kind of efficiently, be suitable for the flat sheet membrane composite membrane machine of large-scale industrial production.
The technical scheme that adopts is as follows, a kind of flat sheet membrane composite membrane machine, it is characterized in that: comprise the into cloth unit of opening a book, the immersion liquid unit, supply unit, ventilative regulon, the system film unit, drying unit, the washing unit, the cloth unit is received in clot, wherein, the into cloth unit of opening a book, the immersion liquid unit, ventilative regulon, the system film unit, drying unit, the washing unit, the cloth unit is received in clot, install successively and be the streamline setting, supply unit is installed on above-mentioned each functional unit, mainly form delivery track by some groups of fabric guide rolls, make base cloth keep base cloth to handle via above-mentioned each functional unit incessantly in this delivery track stable operation;
Opening a book into, the cloth unit comprises support, the rolling nonwoven fabric is installed on the support by the axle of opening a book, aerodynamic brake also is installed on the axle of opening a book, first fabric guide roll, second fabric guide roll, the 3rd fabric guide roll are installed on support, the pneumatic rectify deviation device is installed on the output of rolling nonwoven fabric, and trapezoidal rails and cylinder are installed on the bottom of support;
The immersion liquid unit comprises the immersion liquid groove, the 4th fabric guide roll is installed on the top of immersion liquid groove, in the immersion liquid groove, be provided with several fabric guide rolls, fabric guide roll is set to upper and lower two-layer, be provided with at interval between the upper and lower two-layer fabric guide roll, the base cloth circulation is wound on the upper and lower two-layer fabric guide roll, and the 5th fabric guide roll is installed on the corresponding setting with fabric guide roll in top of immersion liquid groove;
Ventilative regulon comprises frame, eight fabric guide rolls are installed on frame, eight fabric guide rolls are set to upper and lower two-layer each four, be to be provided with at interval between the upper and lower two-layer fabric guide roll, the base cloth circulation is wound on the upper and lower two-layer fabric guide roll, be provided with four thread rollers in the centre of upper and lower two-layer fabric guide roll, whenever go up between next group fabric guide roll and be provided with a thread roller;
The system film unit comprises system film groove, and the bottom of system film groove is equipped with bracket and scissor support, and some fabric guide roll horizontal parallel are fixedly mounted on the top of system film groove;
Drying unit comprises drying room, and heat exchanger is connected with the drying room circulation by air inlet, blast pipe, and blower fan is installed on the heat exchanger, is provided with several fabric guide rolls in drying room, and the both sides of fabric guide roll respectively are provided with hot-blast spray nozzle, and hot-blast spray nozzle links to each other with air inlet;
The washing unit comprises rinsing bowl, enter the top that cloth rewinder roll is installed on rinsing bowl, on in rinsing bowl, being equipped with, two arrange parallel fabric guide roll down, on, be distributed in distance between two row's fabric guide rolls down, the base cloth circulation is wound in, between the following fabric guide roll, the shower correspondence is arranged at, between the following fabric guide roll, a shower is set between every group of fabric guide roll, shower is connected in circulating water pipe, one side is provided with overfall on the top of rinsing bowl, be provided with leakage fluid dram and adjustable underframe in the bottom of rinsing bowl, delay unloading and be installed on an end of rinsing bowl with the compress fabric guide roll that is connected of delaying unloading;
Clot is received the cloth unit and is comprised frame, the 6th fabric guide roll, the 7th fabric guide roll and the 8th fabric guide roll are installed on the frame successively, the clot roller is installed on the frame by axle, on the clot roller, aerodynamic brake is installed, the pneumatic rectify deviation device is installed on a side of clot roller, in the bottom of frame trapezoidal track and cylinder is installed.
Further:
In the described immersion liquid unit, the upper strata is provided with two fabric guide rolls, and lower floor is provided with three fabric guide rolls.
In the described drying unit, centre distance is 1420mm between per two fabric guide rolls, and the plated film layer of base cloth does not contact fabric guide roll up.
In the described drying unit, hot-blast spray nozzle adopts slit-shaped nozzle.
In the described drying unit, drying room is provided with four groups altogether, every group of long 1.5m of drying room, and every group of drying room arranged outside has dedusting mouth and glass vision panel.
Described washing unit is provided with three groups.
In the described washing unit, the rinsing bowl internal upper part is provided with seven fabric guide rolls, and the bottom is provided with six fabric guide rolls, the centre distance 700mm between the two rows fabric guide roll.
Described clot is received in the cloth unit, and the 7th fabric guide roll is an active motor fabric guide roll.
Described clot is received in the cloth unit, and the clot roller diameter is Φ 300mm.
Flat sheet membrane composite membrane machine of the present utility model has following beneficial effect:
1, structure is provided with rationally, and the production efficiency height has been realized the streamlined production of nonwoven fabric flat sheet membrane, is applicable to large-scale industrialization promotion.
2, open a book in the cloth employing center of opening a book into, pneumatic rectify deviation, and the precision height operates steadily, rectifies a deviation.
3, the immersion liquid unit adopts upper and lower two-layer fabric guide roll, is provided with at interval between the upper and lower two-layer fabric guide roll, and base cloth can circulate easily and be wound on the upper and lower two-layer fabric guide roll, thereby at utmost contacts with soup, has improved immersion liquid efficient effectively,
4, the washing unit adopts between upper and lower two row's fabric guide rolls and is distributed in distance, and the shower correspondence is arranged between the upper and lower fabric guide roll, can guarantee that fabric fully washes.
5, clot mode adopts permanent Tension Control, and the configuration aerodynamic brake, and pneumatic rectify deviation is adopted in correction, thereby effectively guarantees the precision height that operates steadily, rectifies a deviation of clot receipts cloth.
The utility model is described in further detail below in conjunction with the drawings and specific embodiments.
Description of drawings:
The composite membrane machine complete machine structure figure of Fig. 1 the utility model embodiment;
Fig. 2 is the into cloth cellular construction schematic diagram of opening a book of the utility model embodiment;
Fig. 3 A is the structural representation of the drying unit of the utility model embodiment;
Fig. 3 B is the internal structure schematic diagram of the drying room of the utility model embodiment;
Fig. 4 is the washing cellular construction schematic diagram of the utility model embodiment;
Fig. 5 is that cloth cellular construction schematic diagram is received in the clot of the utility model embodiment.
The specific embodiment:
As shown in Figure 1, a kind of flat sheet membrane composite membrane machine of the present utility model comprises open a book into cloth unit 1, immersion liquid unit 2, supply unit 3, ventilative regulon 4, system film unit 5, drying unit 6, washing unit 7, clot receipts cloth unit 8.Wherein, cloth unit 8 is received in open a book into cloth unit 1, immersion liquid unit 2, ventilative regulon 4, system film unit 5, drying unit 6, washing unit 7, clot, install successively and be the streamline setting, supply unit 3 is installed on above-mentioned each functional unit, mainly form delivery track by some groups of fabric guide rolls, make base cloth (nonwoven fabric) keep base cloth (nonwoven fabric) to handle via above-mentioned each functional unit incessantly in this delivery track stable operation.
Opening a book cloth unit 1 into as shown in Figure 2: comprises support 11, rolling nonwoven fabric 112 is installed on the support 11 by the axle 111 of opening a book, and opens a book in the employing center of opening a book, and on the axle 111 of opening a book aerodynamic brake 12 is installed also, be used for brake when opening a book end, brake when perhaps stopping in emergency.First fabric guide roll 14, second fabric guide roll 15, the 3rd fabric guide roll 19 are installed on support 11, and the nonwoven fabric roll from the axle 111 of opening a book launches behind first fabric guide roll 14, second fabric guide roll 15, the 3rd fabric guide roll 19, enters into the immersion liquid unit and handles successively.Pneumatic rectify deviation device 13 is installed on the output of rolling nonwoven fabric 112, is used to detect the correction of the base cloth (nonwoven fabric) of expansion, and in the present embodiment, pneumatic rectify deviation device 13 adopts pneumatic detection, oil cylinder to carry out, and the precision height operates steadily, rectifies a deviation.Trapezoidal rails 17 and cylinder 18 are installed on the bottom of support 11, are used for the whole headstock of left and right adjusting, reach the purpose of correction.
Immersion liquid unit 2 comprises immersion liquid groove 20, the 4th fabric guide roll 21 is installed on the top of immersion liquid groove 20, be used to guide base cloth to enter immersion liquid groove 20, groove is built-in with the processing soup, in immersion liquid groove 20 grooves, be provided with several fabric guide rolls 22, in the present embodiment, be set to, two-layer down, it is provided with 2 fabric guide rolls at the middle and upper levels, lower floor is provided with 3 fabric guide rolls, on, be provided with at interval between the two-layer fabric guide roll down, base cloth can circulate easily and be wound in, on the following two-layer fabric guide roll, thereby at utmost contact, improved immersion liquid efficient effectively with soup, the 5th fabric guide roll 23 is installed on the top and fabric guide roll 21 corresponding settings of immersion liquid groove 20, and the base cloth after being used for immersion liquid finished exports to next functional unit and handles.
Preferably, the open type cell body that immersion liquid groove 20 adopts the SUS316 stainless steel to make, upper and lower two-layer fabric guide roll all adopt the SUS316 stainless steel to make, and prevent corrosion effectively, have improved service life, and it is 8m that immersion liquid groove 20 of the present utility model always holds the cloth amount.
System film unit 5 comprises system film groove 50, system film groove 50 adopts 3161 stainless steels to make, groove is built-in with system film soup, and system film groove 50 bottoms are equipped with bracket 52 and scissor support 53, can control system film groove 50 and carry out lifting up and down, some fabric guide roll 51 horizontal parallel are fixedly mounted on the top of system film groove 50, present embodiment is set to 6, all adopts 3161 stainless steels to make, the fabric guide roll 51 that base cloth is provided with through horizontal parallel, evenly behind the coating soup, enter into drying unit 6 and handle.
The drying unit of present embodiment, drying room 61 are provided with 4 groups altogether, every group of long 1.5m of drying room, and every group of drying room 61 arranged outside have dedusting mouth 68 and glass vision panel 69, and drying room 61 controls temperature room temperature～100 ℃.
Wash unit 7 as shown in Figure 4: washing unit 7 can be provided with some groups, and in the present embodiment, washing unit 7 is provided with three groups.Washing unit 7 comprises rinsing bowl 72, enter the top that cloth rewinder roll 71 is installed on rinsing bowl 72, be used to guide base cloth to enter rinsing bowl 72 via behind drying unit 6 dryings, in rinsing bowl 72, be equipped with, two arrange parallel fabric guide roll 75 down, on, be distributed in distance between two row's fabric guide rolls 75 down, so that circulating, base cloth is wound in, between the following fabric guide roll 75, shower 73 correspondences are arranged at, between the following fabric guide roll, a shower 73 is set between every group of fabric guide roll, to guarantee that base cloth (nonwoven fabric) fully cleans, shower 73 is connected in circulating water pipe 74, a side is provided with overfall 77 on the top of rinsing bowl 72, be provided with leakage fluid dram 710 and adjustable underframe 79 in the bottom of rinsing bowl 72, delay unloading 76 and be installed on an end of rinsing bowl 72 with the 76 compress fabric guide rolls 78 that are connected of delaying unloading, be used to push the base cloth behind the spray, make base cloth reduce the band liquid measure, help carrying out later process and handle.
The rinsing bowl 72 of the utility model embodiment, the type that the covers cell body that its cell body adopts the SUS316 stainless steel to make, rinsing bowl 72 groove internal upper parts are provided with 7 fabric guide rolls, the bottom is provided with 6 fabric guide rolls, the centre distance 700mm of two rows fabric guide roll, fabric guide roll all adopts the SUS316 stainless steel to make, and establishes shower between every group of fabric guide roll, can guarantee that fabric fully washes.Bottom land is provided with discharging tube, and it is 12m that every group of rinsing bowl always holds the cloth amount.In the present embodiment, the washing unit is provided with two groups, can guarantee the chemical time of base cloth in water effectively, guarantees the carrying out of film formation reaction.
Clot is received cloth unit 8 as shown in Figure 5: clot is received cloth unit 8 and is comprised that frame 80, the six fabric guide rolls 81, the 7th fabric guide roll 82 and the 8th fabric guide roll 83 are installed on the frame 80 successively, and wherein, the 7th fabric guide roll 82 is an active motor fabric guide roll.Clot roller 85 is installed on the frame 80 by axle, and aerodynamic brake 84 is installed on clot roller 85, is used for the braking of clot roller 85, and pneumatic rectify deviation device 88 is installed on a side of clot roller 85, is used to detect flat sheet membrane and can not departs from during clot on clot roller 85.In the bottom of frame 80 trapezoidal track 86 and cylinder 87 are installed also, are used to regulate whole headstock, finish correction.
The cloth unit is received in clot of the present utility model, frame 80 adopts channel-section steel to make, dispose 3 fabric guide rolls, the bottom is provided with trapezoidal track 86 and cylinder 87, clot roller diameter Φ 300mm, the clot mode adopts permanent Tension Control, and the configuration aerodynamic brake, pneumatic rectify deviation is adopted in the clot correction, thereby effectively guarantees the precision height that operates steadily, rectifies a deviation of clot receipts cloth.
Flat sheet membrane composite membrane machine of the present utility model can be realized the streamline production operation of flat sheet membrane, satisfies the needs of flat sheet membrane large-scale industrial production, and its course of work is as follows: the rolling nonwoven fabric is put into the entering arrangment of opening a book, launch yardage roll; Enter the immersion liquid unit, add some chemicalss in the immersion liquid groove; After the immersion liquid, base cloth enters ventilative regulon, in the ventilative regulon, by the length that the spacing of regulating the selvage guide rod is regulated base cloth, presses the aerial reaction time of technology controlling and process base cloth; Base cloth enters the system film unit then, is coated with chemicals in the molding groove; After coating is finished; Base cloth enters drying unit, at a certain temperature heating, drying; Base cloth enters the washing unit then, by 3 rinsing bowls (rinsing bowl can increase and decrease quantity by technological requirement) wash clean; Enter the clot cloth collector at last, become the composite membrane element after the clot.The composite membrane element of the utility model preparation can be used for preparing various water treatments filter membrane, reaches hyperfiltration membrane assembly.
Claims (9)
1. flat sheet membrane composite membrane machine, it is characterized in that: comprise the into cloth unit of opening a book, the immersion liquid unit, supply unit, ventilative regulon, the system film unit, drying unit, the washing unit, the cloth unit is received in clot, wherein, the into cloth unit of opening a book, the immersion liquid unit, ventilative regulon, the system film unit, drying unit, the washing unit, the cloth unit is received in clot, install successively and be the streamline setting, supply unit is installed on above-mentioned each functional unit, mainly form delivery track by some groups of fabric guide rolls, make base cloth keep base cloth to handle via above-mentioned each functional unit incessantly in this delivery track stable operation;
Opening a book into, the cloth unit comprises support, the rolling nonwoven fabric is installed on the support by the axle of opening a book, aerodynamic brake also is installed on the axle of opening a book, first fabric guide roll, second fabric guide roll, the 3rd fabric guide roll are installed on support, the pneumatic rectify deviation device is installed on the output of rolling nonwoven fabric, and trapezoidal rails and cylinder are installed on the bottom of support;
The immersion liquid unit comprises the immersion liquid groove, the 4th fabric guide roll is installed on the top of immersion liquid groove, in the immersion liquid groove, be provided with several fabric guide rolls, fabric guide roll is set to upper and lower two-layer, be provided with at interval between the upper and lower two-layer fabric guide roll, the base cloth circulation is wound on the upper and lower two-layer fabric guide roll, and the 5th fabric guide roll is installed on the corresponding setting with fabric guide roll in top of immersion liquid groove;
Ventilative regulon comprises frame, eight fabric guide rolls are installed on frame, eight fabric guide rolls are set to upper and lower two-layer each four, be to be provided with at interval between the upper and lower two-layer fabric guide roll, the base cloth circulation is wound on the upper and lower two-layer fabric guide roll, be provided with four thread rollers in the centre of upper and lower two-layer fabric guide roll, whenever go up between next group fabric guide roll and be provided with a thread roller;
The system film unit comprises system film groove, and the bottom of system film groove is equipped with bracket and scissor support, and some fabric guide roll horizontal parallel are fixedly mounted on the top of system film groove;
Drying unit comprises drying room, and heat exchanger is connected with the drying room circulation by air inlet, blast pipe, and blower fan is installed on the heat exchanger, is provided with several fabric guide rolls in drying room, and the both sides of fabric guide roll respectively are provided with hot-blast spray nozzle, and hot-blast spray nozzle links to each other with air inlet;
The washing unit comprises rinsing bowl, enter the top that cloth rewinder roll is installed on rinsing bowl, on in rinsing bowl, being equipped with, two arrange parallel fabric guide roll down, on, be distributed in distance between two row's fabric guide rolls down, the base cloth circulation is wound in, between the following fabric guide roll, the shower correspondence is arranged at, between the following fabric guide roll, a shower is set between every group of fabric guide roll, shower is connected in circulating water pipe, one side is provided with overfall on the top of rinsing bowl, be provided with leakage fluid dram and adjustable underframe in the bottom of rinsing bowl, delay unloading and be installed on an end of rinsing bowl with the compress fabric guide roll that is connected of delaying unloading;
Clot is received the cloth unit and is comprised frame, the 6th fabric guide roll, the 7th fabric guide roll and the 8th fabric guide roll are installed on the frame successively, the clot roller is installed on the frame by axle, on the clot roller, aerodynamic brake is installed, the pneumatic rectify deviation device is installed on a side of clot roller, in the bottom of frame trapezoidal track and cylinder is installed.
2. a kind of flat sheet membrane composite membrane machine according to claim 1 is characterized in that: in the described immersion liquid unit, the upper strata is provided with two fabric guide rolls, and lower floor is provided with three fabric guide rolls.
3. a kind of flat sheet membrane composite membrane machine according to claim 1 is characterized in that: in the described drying unit, centre distance is 1420mm between per two fabric guide rolls, and the plated film layer of base cloth does not contact fabric guide roll up.
4. a kind of flat sheet membrane composite membrane machine according to claim 1 is characterized in that: in the described drying unit, hot-blast spray nozzle adopts slit-shaped nozzle.
5. a kind of flat sheet membrane composite membrane machine according to claim 1 is characterized in that: in the described drying unit, drying room is provided with four groups altogether, every group of long 1.5m of drying room, and every group of drying room arranged outside has dedusting mouth and glass vision panel.
6. a kind of flat sheet membrane composite membrane machine according to claim 1, it is characterized in that: described washing unit is provided with three groups.
7. a kind of flat sheet membrane composite membrane machine according to claim 1 is characterized in that: in the described washing unit, the rinsing bowl internal upper part is provided with seven fabric guide rolls, and the bottom is provided with six fabric guide rolls, the centre distance 700mm between the two rows fabric guide roll.
8. a kind of flat sheet membrane composite membrane machine according to claim 1 is characterized in that: described clot is received in the cloth unit, and the 7th fabric guide roll is an active motor fabric guide roll.
9. a kind of flat sheet membrane composite membrane machine according to claim 1 is characterized in that: described clot is received in the cloth unit, and the clot roller diameter is Φ 300mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010206538528U CN201933304U (en) | 2010-12-10 | 2010-12-10 | Composite membrane machine for flat membranes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010206538528U CN201933304U (en) | 2010-12-10 | 2010-12-10 | Composite membrane machine for flat membranes |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201933304U true CN201933304U (en) | 2011-08-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010206538528U Expired - Lifetime CN201933304U (en) | 2010-12-10 | 2010-12-10 | Composite membrane machine for flat membranes |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201933304U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102002835A (en) * | 2010-12-10 | 2011-04-06 | 绍兴圣世机械有限公司 | Composite membrane machine for manufacturing flat membrane |
| CN104326291A (en) * | 2014-09-10 | 2015-02-04 | 常熟市古里镇淼泉利达机械厂 | Rolling machine |
| CN105438881A (en) * | 2015-12-28 | 2016-03-30 | 常熟市古里镇淼泉利达机械厂 | Cutting, folding and rolling all-in-one machine for cloths |
-
2010
- 2010-12-10 CN CN2010206538528U patent/CN201933304U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102002835A (en) * | 2010-12-10 | 2011-04-06 | 绍兴圣世机械有限公司 | Composite membrane machine for manufacturing flat membrane |
| CN104326291A (en) * | 2014-09-10 | 2015-02-04 | 常熟市古里镇淼泉利达机械厂 | Rolling machine |
| CN105438881A (en) * | 2015-12-28 | 2016-03-30 | 常熟市古里镇淼泉利达机械厂 | Cutting, folding and rolling all-in-one machine for cloths |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20110817 Effective date of abandoning: 20120613 |