CN102699637B - Process for forging main shaft flange of wind driven generator - Google Patents
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Abstract
The invention discloses a process for forging a main shaft flange of a wind driven generator. The process comprises the following steps of: 1, continuously casting; 2, performing flame cleaning; 3, heating for a first time; 4, forging; 5, heating for a second time; 6, forging and pressing for molding; 7, cooling; and 8, performing heat treatment. By the process, the main shaft flange of the wind driven generator, which is high in tenacity, resistant to low temperatures and high in strength, is obtained by an excellent alloy ratio and an exquisite forging flow; and loads can be safely and stably born under the conditions of high wind energy and large temperature differences.
Description
Technical field
The present invention relates to a kind of Forging Technology of wind driven generator principal shaft flange.
Background technology
Society, along with the problems such as global energy shortage and environmental pollution are increasingly serious, searching regenerative resource has become the key subjects that countries in the world face.And nature wind energy is compared with other energy, not only reserves are large, widely distributed, never exhausted, but also it is short, stronger than the basic less investment of the construction of hydropower stations, flexibility to have upper detective, construction period, and can effectively contain greenhouse effects and Sandstorm Disaster, the features such as environmental protection.Therefore, wind power generation is utilized to become the important component part of global future source of energy development strategy as new energy development and received the great attention of various countries and support energetically.But because the technology manufacturing wind power equipment is at present not mature enough, cause wind power plant expensive, cost of wind power generation is higher, wind power price higher than coal electricity electricity price, thus constrains the fast development of wind-powered electricity generation.
For the supporting part that wind turbine equipment MW level Wind turbines wind power principal axis flange is wind power equipment, need, under stronger wind energy, the environment temperatures such as subzero 40 degrees Celsius, to meet the specific instructions for uses such as bearing load.Presently used spindle flange generally all adopts the base steel of Q345E material as the raw material starting to process, make satisfactory ring forging after rolling over the step sequences such as ring, heat treatment, metalworking through blanking, forging base, and then become the spindle flange met the demands through further machining.The scope that conventional master spindle flange ring forging part allows due to material composition and physical and chemical index is larger, forging and Technology for Heating Processing simply rough, cause unstable product quality, under still difficult satisfied stronger wind energy, larger temperature contrast, bear the specific instructions for uses such as load safely and steadly.
Summary of the invention
The invention discloses a kind of Forging Technology of wind driven generator principal shaft flange, this technique adopts the forging flow process of excellent alloy proportion and exquisiteness, obtain high, the low temperature resistant and wind driven generator principal shaft flange that intensity is high of toughness, it can bear load safely and steadly under comparatively high wind energy and larger temperature contrast.
The Forging Technology of wind driven generator principal shaft flange of the present invention comprises the steps:
One, continuous casting
Alloy steel ladle is entered tundish by long nozzle, and through crystallizer, operation Blank drawing machine carries out throwing and obtains continuous casting billet, and casting speed is 3.5m ~ 4.0m/ minute.
Each component of its medium alloy steel and percentage by weight are carbon 0.33 ~ 0.36%, silicon 0.17 ~ 0.37%, manganese 0.81 ~ 0.94%, phosphorus≤0.009%, sulphur≤0.009%, chromium 1.02 ~ 1.17%, molybdenum 0.20 ~ 0.30%, nickel 0.35 ~ 0.45%, copper≤0.15%, aluminium 0.022 ~ 0.062%, niobium 0.028 ~ 0.068%; Any one element in tungsten, arsenic, tin, lead, titanium all≤0.01%; All the other are iron.
Two, scafing
Remove the face crack of continuous casting steel billet by flame gun, the defect such as scab.
Three, heat
First time heating, continuous casting billet is loaded in gas heating furnace and heats, first time, heating-up temperature was 1050 ~ 1250 DEG C, and heating temperature range inside holding 5 ~ 6 hours, wherein continuous casting billet from firing up to programming rate≤150 described heating-up temperature process DEG C/h.
Four, forge
By the continuous casting billet after heating in hydraulic press jumping-up or pulling, initial forging temperature is 1150 ~ 1250 DEG C, and forging ratio is greater than 3 ~ 6 times, and final forging temperature is 750 DEG C ~ 790 DEG C.
Five, heat
Second time heating, loads the continuous casting billet after forging in gas heating furnace and heats, and second time heating-up temperature is 950 ~ 1150 DEG C, and this temperature range inside holding 2 ~ 3 hours.
Six, forging forming
The continuous casting billet of gained in above-mentioned steps is forged on a hydraulic press the forging meeting size.
Seven, cool
After being cooled to 280 DEG C ~ 320 DEG C, then be heated to 640 ~ 660 DEG C of isothermals, the time of isothermal is 10 ~ 20 hours.
Preferably, described Forging Technology also comprises the steps,
Eight, heat treatment
Forging enters heat-treatment furnace and is heated to 820 ± 5 DEG C, is incubated after 3 hours, below come out of the stove air cooling or quenching to 300 DEG C; Reenter stove and be heated to 840 ± 5 DEG C, be incubated quenching of coming out of the stove for 3 hours, be cooled to less than 200 DEG C, then enter in tempering furnace and be heated to 550 ± 10 DEG C, be incubated 5 ~ 6 hours, then slowly cool to less than 150 DEG C with stove and come out of the stove.
The present invention is by adopting the steel ingot of specific components; through continuous casting, heating, forging, heat again, again forging after cooling process; obtain the spindle flange forging of excellent performance; in addition; heat-treat after cooling; its mechanical property of further lifting; thus it is high to obtain fatigue resistance; shock-resistant and the wind driven generator principal shaft flange that toughness is all good under low temperature, its long service life, reliable and stable; contribute to China and greatly develop wind-powered electricity generation cause; protection non-renewable resources, protect the environment to benefit the people.
Detailed description of the invention
In order to technical scheme of the present invention is clearly described, below in conjunction with embodiment, the specific embodiment of the present invention is further described.
The raw material of wind driven generator principal shaft flange of the present invention are steel alloys, and its each component and percentage by weight are carbon 0.33 ~ 0.36%, silicon 0.17 ~ 0.37%, manganese 0.81 ~ 0.94%, phosphorus≤0.009%, sulphur≤0.009%, chromium 1.02 ~ 1.17%, molybdenum 0.20 ~ 0.30%, nickel 0.35 ~ 0.45%, copper≤0.15%, aluminium 0.022 ~ 0.062%, niobium 0.028 ~ 0.068%; Any one element in tungsten, arsenic, tin, lead, titanium all≤0.01%; All the other are iron.Through experimental results demonstrate, the alloy steel material fatigue resistance of said components is high, shock-resistant and good toughness under low temperature.
Adopt said components ground alloy steel material, the Forging Technology of wind driven generator principal shaft flange of the present invention mainly comprises the steps: continuous casting steel ingot-heating-forging-heating-forging forming-cooling-heat treatment-machining-inspection.Concrete steps are described by following embodiment.
Embodiment 1:
One, continuous casting:
The steel alloy molten steel of the following component that refining is obtained;
Carbon 0.35%, silicon 0.27%, manganese 0.85%, phosphorus 0.008%, sulphur 0.008%, chromium 1.12%, molybdenum 0.26%, nickel 0.39%, copper 0.12%, aluminium 0.032%, niobium 0.056%; Tungsten 0.005%, arsenic 0.005%, tin 0.006%; All the other are iron.
Enter tundish by long nozzle, through crystallizer, operation Blank drawing machine carries out throwing and obtains continuous casting billet, and casting speed is 3.5m/ minute.
Two, scafing
Remove the face crack of continuous casting steel billet by flame gun, the defect such as scab.
Three, heat
First time heating, loaded in cell-type gas heating furnace by the continuous casting billet selected and heat, heating-up temperature is 1200 DEG C, and this 1200 DEG C of temperature range inside holding 5 hours, wherein continuous casting billet was from igniting until be warming up to 1200 DEG C, programming rate 120 DEG C/h;
Four, forge
According to forging size respectively in 4500T or 2000T t hydraulic press jumping-up or pulling, initial forging temperature is 1150 DEG C, and forging ratio is 4 times, and final forging temperature is 760 DEG C.Forging object is that steel ingot column crystal is smashed, and make the refinement of crystalline grain of steel degree, forging stock size reaches finished product blank regulation geometry.The remaining processing dimension of blank is about 15mm.
Five, heat
Second time heating, loaded in cell-type gas heating furnace by the continuous casting billet after forging and heat, heating-up temperature is 1000 DEG C, and this 1000 DEG C of temperature range inside holding 3 hours;
Six, forging forming
The continuous casting billet of gained in above-mentioned steps is forged on a hydraulic press the forging meeting size;
Seven, cool
After being cooled to 300 DEG C, then be heated to 650 DEG C of isothermals, isothermal time decides according to workpiece size, is generally 10 ~ 20 hours.Can prevent white point from producing by heating again after above-mentioned cooling, avoiding producing stress in steel part, and then cracking.
Afterwards, can carry out well known to a person skilled in the art subsequent mechanical processing and checking step.First carry out machining, according to forging blank size, carry out finished product fine finishining at conventional lathe or numerically controlled lathe, reach finished size tolerance.Finally check, ultrasonic examination inspection carried out to machine finishing forging, check crackle, be mingled with, shrinkage cavity, pore, the defect such as white point; Forging ' s block dimension tolerance to be checked, mechanical property etc. simultaneously, meet respective standard requirement, judge qualified rear packaging warehouse-in.
Embodiment 2
One, continuous casting:
The steel alloy molten steel of the following component that refining is obtained;
Carbon 0.36%, silicon 0.30%, manganese 0.92%, phosphorus 0.006%, sulphur 0.006%, chromium 1.12%, molybdenum 0.26%, nickel 0.39%, copper 0.12%, aluminium 0.032%, niobium 0.056%; Tungsten 0.005%, arsenic 0.005%, tin 0.006%; All the other are iron.
Enter tundish by long nozzle, through crystallizer, operation Blank drawing machine carries out throwing and obtains continuous casting billet, and casting speed is 4.0m/ minute.
Two, scafing
Remove the face crack of continuous casting steel billet by flame gun, the defect such as scab.
Three, heat
First time heating, loaded in cell-type gas heating furnace by the continuous casting billet selected and heat, heating-up temperature is 1200 DEG C, and this 1200 DEG C of temperature range inside holding 5 hours, wherein continuous casting billet was from igniting until be warming up to 1200 DEG C, programming rate 120 DEG C/h;
Four, forge
According to forging size respectively in 4500T or 2000T t hydraulic press jumping-up or pulling, initial forging temperature is 1150 DEG C, and forging ratio is 4 times, and final forging temperature is 760 DEG C.Forging object is that steel ingot column crystal is smashed, and make the refinement of crystalline grain of steel degree, forging stock size reaches finished product blank regulation geometry.The remaining processing dimension of blank is about 15mm.
Five, heat
Second time heating, loaded in cell-type gas heating furnace by the continuous casting billet after forging and heat, heating-up temperature is 1000 DEG C, and this 1000 DEG C of temperature range inside holding 3 hours;
Six, forging forming
The continuous casting billet of gained in above-mentioned steps is forged on a hydraulic press the forging meeting size;
Seven, cool
After being cooled to 300 DEG C, then be heated to 650 DEG C of isothermals, isothermal time decides according to workpiece size, is generally 10 ~ 20 hours.Can prevent white point from producing by heating again after above-mentioned cooling, avoiding producing stress in steel part, and then cracking.
Eight, heat treatment
In order to improve intensity, the plasticity and toughness, particularly cold impact value of steel, generally all adopting Tempering and Quenching, obtaining the dispersion-strengtherning sorbite tissue of grain size more than 8 grades.System of heat treatment process is as follows: forging enters heat-treatment furnace and is heated to 820 ± 5 DEG C, is incubated after 3 hours, below come out of the stove air cooling or quenching to 300 DEG C; Reenter stove and be heated to 840 ± 5 DEG C, be incubated quenching of coming out of the stove for 3 hours, be cooled to less than 200 DEG C, then enter in tempering furnace and be heated to 550 ± 10 DEG C, be incubated 5 ~ 6 hours, then slowly cool to less than 150 DEG C with stove and come out of the stove.Through above-mentioned heat treatment process, steel ingot obtains the tempered sorbite tissue of refinement, finally reaches and obtains good comprehensive mechanical property.
Normalizing heat treatment object
A eliminates forging rear forging inside and outside stress;
B improves the interior tissue of steel, impels grain refinement, homogenising.
Quenching heat treatment object:
The main purpose of quenching, is quenched to Ma Huati Ovshinsky forging, the intensity of steel and hardness is improved greatly.
Tempering heat treatment object:
A tempering be by quenching after steel heat below Ac1 temperature, make it the technical process being transformed into stable tempered structure; Traditionally quenching is added in the heat treatment carrying out high tempering between 500 DEG C ~ 650 DEG C and calls modifier treatment.
B eliminates the internal stress after quenching
Enough temperature retention times to be had during c tempering, 5 ~ 6 hours are generally according to workpiece size, object impels the tiny VN compound of generation to separate out completely in ferrite phase boundary, thus make steel produce precipitation strength effect, and this is one of most important schedule of reinforcement in steel alloy.High tempering is generally tempering body sorbite tissue, and not only intensity is high, and the plasticity and toughness of steel are also very high.
Embodiment 3
One, alloy molten steel of the present invention is entered tundish by long nozzle, through crystallizer, operation Blank drawing machine carries out throwing and obtains continuous casting billet, and casting speed is 4.0m/ minute.
Two, scafing
Remove the face crack of continuous casting steel billet by flame gun, the defect such as scab.
Three, heat
First time heating, loaded in cell-type gas heating furnace by the continuous casting billet selected and heat, heating-up temperature is 1250 DEG C, and this 1250 DEG C of temperature range inside holding 5 hours, wherein continuous casting billet was from igniting until be warming up to 1250 DEG C, programming rate 150 DEG C/h;
Four, forge
According to forging size respectively in operations such as 4500T or 2000T hydraulic press jumping-up or pulling, flattening, reamings, starting forging temperature is 1250 DEG C ~ 1280 DEG C, forging ratio is greater than 4 ~ 6 times, final forging temperature is 860 DEG C ~ 880 DEG C, the prior austenite grain size of steel is about 8 grades, blank reaches regulation geometry, and leaving allowance is about 10mm.
Five, heat
Second time heating, loaded in cell-type gas heating furnace by the continuous casting billet after forging and heat, heating-up temperature is 1150 DEG C, and this 1150 DEG C of temperature range inside holding 2 hours;
Six, forging forming
The continuous casting billet of gained in above-mentioned steps is forged on a hydraulic press the forging meeting size;
Seven, cool
After being cooled to 300 DEG C, then be heated to 650 DEG C of isothermals, isothermal time decides according to workpiece size, is generally 10 ~ 20 hours.Can prevent white point from producing by heating again after above-mentioned cooling, avoiding producing stress in steel part, and then cracking.
Eight, heat treatment
Forging enters heat-treatment furnace and is heated to 820 ± 5 DEG C, is incubated after 3 hours, below come out of the stove air cooling or quenching to 300 DEG C; Reenter stove and be heated to 840 ± 5 DEG C, be incubated quenching of coming out of the stove for 3 hours, be cooled to less than 200 DEG C, then enter in tempering furnace and be heated to 550 ± 10 DEG C, be incubated 5 ~ 6 hours, then slowly cool to less than 150 DEG C with stove and come out of the stove.
The above is only the preferred embodiment of the present invention, it should be pointed out that for those skilled in the art, and under the prerequisite not departing from the technology of the present invention principle, any modification made and combination also should be considered as protection scope of the present invention.
Claims (4)
1. a Forging Technology for wind driven generator principal shaft flange, is characterized in that, comprises the steps:
One, continuous casting
Alloy molten steel is entered tundish by long nozzle, and through crystallizer, operation Blank drawing machine carries out throwing and obtains continuous casting billet, and casting speed is 3.5 ~ 4.0m/ minute;
The component of its medium alloy steel water and percentage by weight are carbon 0.33 ~ 0.36%, silicon 0.17 ~ 0.37%, manganese 0.81 ~ 0.94%, phosphorus≤0.009%, sulphur≤0.009%, chromium 1.02 ~ 1.17%, molybdenum 0.20 ~ 0.30%, nickel 0.35 ~ 0.45%, copper≤0.15%, aluminium 0.022 ~ 0.062%, niobium 0.028 ~ 0.068%; Any one element in tungsten, arsenic, tin, lead, titanium all≤0.01%; All the other are iron;
Two, scafing
Remove the face crack of continuous casting steel billet by flame gun and scab;
Three, heat
First time heating, continuous casting billet is loaded in gas heating furnace and heats, first time, heating-up temperature was 1050 ~ 1250 DEG C, and heating temperature range inside holding 5 ~ 6 hours, wherein continuous casting billet from firing up to programming rate≤150 described heating-up temperature process DEG C/h;
Four, forge
By the continuous casting billet after heating in hydraulic press jumping-up or pulling, initial forging temperature is 1150 ~ 1250 DEG C, and forging ratio is greater than 3 times, and final forging temperature is 750 DEG C ~ 790 DEG C;
Five, heat
Second time heating, loads the continuous casting billet after forging in gas heating furnace and heats, and second time heating-up temperature is 950 ~ 1150 DEG C, and this temperature range inside holding 2 ~ 3 hours;
Six, forging forming
The continuous casting billet of gained in above-mentioned steps is forged on a hydraulic press the forging meeting size;
Seven, cool
After being cooled to 280 DEG C ~ 320 DEG C, then be heated to 640 ~ 660 DEG C of insulations, the time of insulation is 10 ~ 20 hours;
Eight, heat treatment.
2. the Forging Technology of wind driven generator principal shaft flange as claimed in claim 1, it is characterized in that, described heat treatment comprises the steps:
Forging enters heat-treatment furnace and is heated to 820 ± 5 DEG C, is incubated after 3 hours, below come out of the stove air cooling or quenching to 300 DEG C; Reenter stove and be heated to 840 ± 5 DEG C, be incubated quenching of coming out of the stove for 3 hours, be cooled to less than 200 DEG C, then enter in tempering furnace and be heated to 550 ± 10 DEG C, be incubated 5 ~ 6 hours, then slowly cool to less than 150 DEG C with stove and come out of the stove.
3. the Forging Technology of wind driven generator principal shaft flange as claimed in claim 2, is characterized in that, after described heat treatment, also comprise mechanical processing steps:
According to forging blank size, carry out finished product fine finishining at conventional lathe or numerically controlled lathe, reach finished size tolerance.
4. the Forging Technology of wind driven generator principal shaft flange as claimed in claim 3, is characterized in that, after described mechanical processing steps, also comprise inspection step:
Ultrasonic examination inspection is carried out to machine finishing forging, checks crackle, is mingled with, shrinkage cavity, pore and white point; Forging ' s block dimension tolerance and mechanical property to be checked simultaneously, meet respective standard requirement, judge qualified rear packaging warehouse-in.
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Address after: 213300 No. 8, Zhongguancun Avenue, Liyang, Jiangsu Patentee after: Jiangsu Jinyuan High-end Equipment Co., Ltd. Address before: 213376 No. 1008 Ling Ling West Road, Jiangsu, Liyang Patentee before: Jiangsu Jinyuan Forging Co., Ltd. |