CN102698546B - Pulse reverse blowing ash removal device of ceramic filter - Google Patents
Pulse reverse blowing ash removal device of ceramic filter Download PDFInfo
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Abstract
本发明为一种陶瓷过滤器的脉冲反吹清灰装置,过滤器管板上设有过滤单元和集气室;过滤器管板上部为洁净气体腔室,下部为含尘气体腔室;脉冲反吹清灰装置包括有反吹储气罐,反吹储气罐上设有与过滤单元的集气室顶部密封连接的反吹管路,反吹管路中设有脉冲反吹阀,在集气室顶部与脉冲反吹阀之间的反吹管路上连接有洁净气体引出管路,洁净气体引出管路的出口端位于洁净气体腔室内;洁净气体引出管路中设有粉尘浓度监测计、气体出口控制阀和流量计;在含尘气体腔室与过滤单元集气室顶端出口之间连接有差压传感器。本发明的脉冲反吹清灰装置,能够采用较低的反吹压力实现陶瓷滤管的循环再生,降低陶瓷滤管断裂失效的可能性。
The invention relates to a pulse blowback soot cleaning device for a ceramic filter. The filter tube plate is provided with a filter unit and a gas collection chamber; the upper part of the filter tube plate is a clean gas chamber, and the lower part is a dust-containing gas chamber; The back blowing dust removal device includes a back blowing gas storage tank. The back blowing gas storage tank is provided with a back blowing pipeline that is sealed and connected to the top of the air collection chamber of the filter unit. The back blowing pipeline is equipped with a pulse back blowing valve. The blowback pipeline between the top of the chamber and the pulse blowback valve is connected with a clean gas lead-out pipeline, and the outlet end of the clean gas lead-out pipeline is located in the clean gas chamber; the clean gas lead-out pipeline is equipped with a dust concentration monitor, a gas outlet Control valve and flow meter; a differential pressure sensor is connected between the dusty gas chamber and the top outlet of the filter unit air collection chamber. The pulse back-blowing and dust-cleaning device of the present invention can realize the cycle regeneration of the ceramic filter tube by adopting a relatively low back-flush pressure, and reduce the possibility of ceramic filter tube fracture and failure.
Description
技术领域 technical field
本发明是关于一种气固分离装置,尤其涉及一种陶瓷过滤器的低压脉冲反吹清灰装置。 The invention relates to a gas-solid separation device, in particular to a low-pressure pulse back-blowing dust-cleaning device for a ceramic filter. the
背景技术 Background technique
高温气体除尘是高温条件下直接进行气固分离,实现气体净化的一项技术,它可以最大程度地利用气体的物理显热,化学潜热和动力能,提高能源利用率,同时简化工艺过程,节省设备投资。 High-temperature gas dedusting is a technology that directly separates gas from solid under high-temperature conditions to achieve gas purification. It can maximize the use of physical sensible heat, chemical latent heat and kinetic energy of the gas to improve energy utilization, while simplifying the process and saving equipment investment. the
当前最具发展潜力的洁净煤技术中,以整体煤气化联合循环(IGCC)和增压流化床联合循环发电(PFBC-CC)为代表的各种燃煤发电技术和以煤气化为龙头的煤化工多联产技术中都涉及高温气体的除尘问题。IGCC等洁净煤发电技术在向商业化发展过程中所遇到的一个共同难题就是高温燃气净化,其目的一是保护燃气轮机叶片和下游设备,二是使排出的烟气符合环保标准。陶瓷过滤器被公认为最具发展潜力的高温气固分离技术,可除去5μm以上的颗粒,出口含尘浓度小于1mg/Nm3,分离效率达99.99%。 Among the clean coal technologies with the most development potential at present, various coal-fired power generation technologies represented by integrated gasification combined cycle (IGCC) and pressurized fluidized bed combined cycle power generation (PFBC-CC) and coal gasification as the leading Coal chemical polygeneration technology involves the problem of dust removal of high temperature gas. A common problem encountered by IGCC and other clean coal power generation technologies in the process of commercialization is high-temperature gas purification. The purpose is to protect the gas turbine blades and downstream equipment, and to make the exhausted flue gas meet environmental protection standards. Ceramic filter is recognized as the most promising high-temperature gas-solid separation technology, which can remove particles larger than 5μm, the dust concentration at the outlet is less than 1mg/Nm 3 , and the separation efficiency reaches 99.99%.
高温过滤器的过滤元件主要采用单层排列的方式,以陶瓷过滤器为例,过滤器的管板将过滤器分为上下两部分,上部分为洁净气体侧,下部分为含尘气体侧,过滤器只有一层管板,将多个陶瓷过滤元件(陶瓷滤管)悬挂在管板上。所述多个陶瓷过滤元件(陶瓷滤管)又分为多组布置,每组共用一个引射器。 The filter elements of the high-temperature filter are mainly arranged in a single layer. Taking the ceramic filter as an example, the tube plate of the filter divides the filter into upper and lower parts. The upper part is the clean gas side, and the lower part is the dusty gas side. The filter has only one layer of tube sheet, and multiple ceramic filter elements (ceramic filter tubes) are suspended on the tube sheet. The plurality of ceramic filter elements (ceramic filter tubes) are arranged in multiple groups, and each group shares an ejector. the
脉冲反吹清灰装置是陶瓷过滤器稳定运行的重要保证。现有工业应用的陶瓷过滤器的脉冲反吹装置如图3A所示,脉冲反吹装置主要由反吹气体储罐91、脉冲反吹阀92、反吹管路和喷嘴921组成,所述反吹管路的喷嘴921与陶瓷过滤器的引射器93保持一定距离(即:反吹管路不与引射器直接连接)。过滤器管板94将陶瓷过滤器的内部空间分隔为洁净气体侧和含尘气体侧,一个过滤单元由多根陶瓷滤管95组成,通常一个过滤单元安装有48根滤管,如图中3B所示,在圆形的过滤单元管板上,陶瓷滤管是按照等三角方式排布。在过滤器的管板94上至少安装一个过滤单元(通常安装12个或 24个过滤单元)。含尘气体或称为粗合成气由过滤器的气体入口96进入过滤器的含尘侧,到达陶瓷滤管95表面。过滤除尘过程在陶瓷滤管95的外表面进行,随着过滤的进行,滤饼层增厚,过滤器的压降升高,当压降增加到一定程度时,按照预先设定的时间间隔,采用高压氮气或合成气对过滤元件(陶瓷滤管)95分组进行脉冲反吹,实现滤管的性能再生。即第一组过滤单元反吹后,经一定时间间隔后反吹第二组,再经一定时间间隔后反吹第三组,直到所有的过滤单元均反吹完毕。高压反吹气体穿过滤管内壁,利用瞬态的能量将滤管外壁的粉尘层吹落,粉尘落入灰斗98中。过滤后的气体,进入由引射器93构成的共用气室,之后进入洁净气体侧,经气体出口97排出进入后续工艺。
The pulse blowback cleaning device is an important guarantee for the stable operation of the ceramic filter. The pulse blowback device of the ceramic filter of existing industrial application is as shown in Figure 3A, and the pulse blowback device mainly is made up of blowback
上述工艺典型的工况参数为:过滤器操作温度340℃,操作压力约为4MPa,脉冲清灰时采用高压氮气或工艺合成气作为反吹气质,反吹压力约为8MPa,反吹温度大于225℃。目前应用的高温陶瓷过滤波器常常因为陶瓷滤管断裂导致下游浓度骤升,使装置被迫停车。现有脉冲反吹装置的设计和高压脉冲清灰操作不利于过滤器的长周期稳定运行,存在以下主要问题: The typical working parameters of the above process are: filter operating temperature is 340°C, operating pressure is about 4MPa, high-pressure nitrogen or process synthesis gas is used as the backflush gas during pulse cleaning, the backflush pressure is about 8MPa, and the backflush temperature is greater than 225 ℃. The high-temperature ceramic filters currently used often cause a sudden increase in the downstream concentration due to the breakage of the ceramic filter tube, forcing the device to stop. The design of the existing pulse blowback device and the high-voltage pulse cleaning operation are not conducive to the long-term stable operation of the filter, and there are the following main problems:
(1)脉冲反吹压力过高:反吹气流需要克服过滤器的操作压力、过滤气流的流动阻力和洁净气体侧的气体的惯性力,反吹气流不能全部作用到过滤单元上。因此为保证清灰效果,需要大于过滤器操作压力2倍左右的清灰压力,反吹压力高达8MPa,陶瓷滤管受到很大的气流冲击,脉冲反吹清灰造成滤管振动,反吹压力越高,陶瓷滤管的振动越剧烈。由于陶瓷滤管的抗形变能力弱,故其断裂失效现象的在工业应用中十分普遍。研究表明,这种高压清灰操作是滤管发生疲劳断裂失效的最重要原因。 (1) Pulse blowback pressure is too high: The backflush airflow needs to overcome the operating pressure of the filter, the flow resistance of the filtered airflow and the inertial force of the gas on the clean gas side, and the backflush airflow cannot fully act on the filter unit. Therefore, in order to ensure the dust removal effect, a dust removal pressure that is about 2 times greater than the operating pressure of the filter is required, and the backflush pressure is as high as 8MPa. The higher the value, the more intense the vibration of the ceramic filter tube. Due to the weak resistance to deformation of ceramic filter tubes, the phenomenon of fracture failure is very common in industrial applications. Studies have shown that this high-pressure cleaning operation is the most important cause of fatigue fracture failure of filter tubes. the
(2)只能采用定时反吹方式,无法动态调整反吹参数:由于过滤器结构的设计原因,运行过程中无法判定每组过滤单元的压差,只能根据操作经验,按照预先设定的反吹周期来定时启动反吹装置。实际操作中,各过滤单元的运行负荷是有差别的,操作工况也时有波动,造成每组过滤单元的压降不一致,对于不同的运行工况和过滤单元之间的差异,无法及时调整反吹清灰周期,影响整个系统的高效稳定运行。 (2) Only the timing backflushing method can be used, and the backflushing parameters cannot be dynamically adjusted: due to the design of the filter structure, the pressure difference of each filter unit cannot be determined during operation, and it can only be based on operating experience and according to the preset The backflush cycle is used to start the backflush device regularly. In actual operation, the operating load of each filter unit is different, and the operating conditions also fluctuate from time to time, resulting in inconsistent pressure drop of each group of filter units. For different operating conditions and differences between filter units, it is impossible to adjust in time The cycle of back blowing and dust cleaning affects the efficient and stable operation of the entire system. the
(3)滤管断裂失效严重影响后续工艺:即使一根陶瓷滤管发生断裂,含尘气体侧的粗合成气会通过断裂后的陶瓷滤管进入洁净气体侧,发生气流“短路”现象,使得下游的气体中含尘浓度急剧增加,使整个装置被迫停车,严重影响后续生产工艺。 (3) The failure of the broken filter tube seriously affects the follow-up process: even if a ceramic filter tube breaks, the crude synthesis gas on the dusty gas side will enter the clean gas side through the broken ceramic filter tube, and the air flow "short circuit" phenomenon occurs, making The dust concentration in the downstream gas increases sharply, forcing the entire device to shut down, which seriously affects the subsequent production process. the
(4)“回流”现象影响陶瓷滤管的循环再生性能:在脉冲反吹接近结束时,反吹气体速度逐渐减小,在这个过程中,滤管内部的压力要小于其外面的压力,滤管外壁附近的气体会出现由管外侧通过管壁向管内侧流动的回流现象,使已经从过滤管的管外壁 吹掉的固体颗粒重新沉降在其外壁上,甚至会使部分小颗粒穿嵌在管壁内,影响下一个过滤循环的过滤质量和效率,降低滤管的使用寿命。 (4) The "backflow" phenomenon affects the recycling performance of the ceramic filter tube: when the pulse backflush is close to the end, the velocity of the backflush gas gradually decreases. The gas near the outer wall of the tube will flow back from the outside of the tube through the tube wall to the inside of the tube, so that the solid particles that have been blown off from the outer wall of the filter tube will settle on the outer wall again, and even some small particles will be embedded in the filter tube. In the tube wall, it affects the filtration quality and efficiency of the next filtration cycle and reduces the service life of the filter tube. the
由此,本发明人凭借多年从事相关行业的经验与实践,提出一种陶瓷过滤器的脉冲反吹清灰装置,以克服现有技术的缺陷。 Therefore, relying on years of experience and practice in related industries, the inventor proposes a pulse back-blowing soot cleaning device for ceramic filters to overcome the defects of the prior art. the
发明内容 Contents of the invention
本发明的目的在于提供一种陶瓷过滤器的脉冲反吹清灰装置,能够采用较低的反吹压力实现陶瓷滤管的循环再生,降低陶瓷滤管断裂失效的可能性;可以对过滤单元的压降和气流流量等进行监控,便于动态调整反吹参数,有利于过滤器长期稳定运行。 The purpose of the present invention is to provide a pulse back-blowing soot cleaning device for ceramic filters, which can realize the cycle regeneration of ceramic filter tubes by using lower back-flush pressure, and reduce the possibility of ceramic filter tube breakage and failure; Pressure drop and air flow are monitored, which is convenient for dynamic adjustment of backflushing parameters, and is conducive to long-term stable operation of the filter. the
本发明的另一目的在于提供一种陶瓷过滤器的脉冲反吹清灰装置,可以对每组过滤单元独立操作,具有安全保护功能;不会影响后续工艺。 Another object of the present invention is to provide a pulse backflushing soot cleaning device for ceramic filters, which can operate independently for each filter unit and has a safety protection function; it will not affect subsequent processes. the
本发明的目的是这样实现的,一种陶瓷过滤器的脉冲反吹清灰装置,所述陶瓷过滤器的管板上设有过滤单元,过滤单元上部设有集气室;过滤器管板将过滤器密封分隔为上部的洁净气体腔室和下部的含尘气体腔室;所述脉冲反吹清灰装置包括有反吹储气罐,反吹储气罐上设有与过滤单元的集气室顶部密封连接的反吹管路,所述反吹管路中设有脉冲反吹阀,在集气室顶部与脉冲反吹阀之间的反吹管路上连接有洁净气体引出管路,该洁净气体引出管路的出口端位于洁净气体腔室内;所述洁净气体引出管路中设有粉尘浓度监测计、气体出口控制阀和流量计;在含尘气体腔室与过滤单元集气室顶端出口之间连接有差压传感器;所述脉冲反吹阀、粉尘浓度监测计、气体出口控制阀、流量计和差压传感器与一控制单元电连接。 The object of the present invention is achieved in this way, a kind of pulse blowback soot cleaning device of ceramic filter, the tube plate of described ceramic filter is provided with filtering unit, and the upper part of filtering unit is provided with gas collecting chamber; Filter tube plate will The filter is sealed and separated into an upper clean gas chamber and a lower dust-laden gas chamber; the pulse backflush soot cleaning device includes a backflush gas storage tank, and the backflush gas storage tank is equipped with a gas collection unit for the filter unit. The blowback pipeline is sealed and connected to the top of the chamber. A pulse blowback valve is installed in the blowback pipeline. A clean gas lead-out pipeline is connected to the blowback pipeline between the top of the gas collection chamber and the pulse blowback valve. The clean gas leads to The outlet end of the pipeline is located in the clean gas chamber; the clean gas outlet pipeline is equipped with a dust concentration monitor, a gas outlet control valve and a flow meter; between the dust-containing gas chamber and the top outlet of the filter unit gas collection chamber A differential pressure sensor is connected; the pulse blowback valve, dust concentration monitor, gas outlet control valve, flow meter and differential pressure sensor are electrically connected with a control unit. the
在本发明的一较佳实施方式中,所述陶瓷过滤器的管板上设有多组过滤单元;所述每组过滤单元的集气室顶部分别密封连接一反吹管路;所述每组过滤单元的集气室顶端出口与含尘气体腔室之间均设置一差压传感器。 In a preferred embodiment of the present invention, the tube plate of the ceramic filter is provided with multiple groups of filter units; the top of the air collection chamber of each group of filter units is respectively sealed and connected with a backflush pipeline; A differential pressure sensor is arranged between the top outlet of the air collection chamber of the filter unit and the dusty gas chamber. the
在本发明的一较佳实施方式中,所述每组过滤单元中至少包含一根过滤元件。 In a preferred embodiment of the present invention, each set of filter units includes at least one filter element. the
在本发明的一较佳实施方式中,所述过滤元件为陶瓷滤管。 In a preferred embodiment of the present invention, the filter element is a ceramic filter tube. the
在本发明的一较佳实施方式中,所述集气室的形状为圆台或棱台形状。 In a preferred embodiment of the present invention, the shape of the gas collection chamber is a circular frustum or a truncated prism. the
由上所述,本发明的陶瓷过滤器的脉冲反吹清灰装置,由于反吹管路末端是与集气室顶部直接密闭相连的(所述反吹管路末端没有喷嘴,减少过滤气体汇集后流动的阻力、增加清灰操作时的反吹气量,同时减少反吹气流的阻力),集气室和反吹管路构成了一个封闭空间,反吹气流只需要克服过滤器的操作压力,反吹时,过滤气流在极短的时间 内处于停止状态,过滤气流的阻力几乎没有影响,同时反吹气流将全部进入集气室内,经集气室扩压后进入陶瓷滤管,期间能量损失很小,因此,能够采用较低的反吹压力实现陶瓷滤管的循环再生,能达到良好的清灰效果,也降低了陶瓷滤管断裂失效的可能性;本发明的脉冲反吹清灰装置中设置了与控制单元电连接的脉冲反吹阀、粉尘浓度监测计、气体出口控制阀、流量计和差压传感器,可以对过滤单元的压降和气流流量等进行监控,便于动态调整反吹参数,有利于过滤器长期稳定运行。 From the above, the pulse blowback soot cleaning device of the ceramic filter of the present invention, because the end of the backflush pipeline is directly airtightly connected with the top of the gas collection chamber (there is no nozzle at the end of the backflush pipeline, which reduces the flow of filtered gas after collection. resistance, increase the blowback air volume during the cleaning operation, and reduce the resistance of the blowback airflow at the same time), the air collection chamber and the blowback pipeline form a closed space, and the blowback airflow only needs to overcome the operating pressure of the filter. , the filtered air flow is in a stopped state in a very short time, and the resistance of the filtered air flow has almost no effect. At the same time, the backflush air flow will all enter the gas collection chamber, and enter the ceramic filter tube after being diffused in the gas collection chamber. During this period, the energy loss is very small. Therefore, lower blowback pressure can be used to realize the cyclic regeneration of the ceramic filter tube, which can achieve a good cleaning effect, and also reduces the possibility of ceramic filter tube fracture and failure; The pulse blowback valve, dust concentration monitor, gas outlet control valve, flow meter and differential pressure sensor electrically connected to the control unit can monitor the pressure drop and air flow of the filter unit, which is convenient for dynamic adjustment of blowback parameters. It is beneficial to the long-term stable operation of the filter. the
附图说明 Description of drawings
以下附图仅旨在于对本发明做示意性说明和解释,并不限定本发明的范围。其中: The following drawings are only intended to illustrate and explain the present invention schematically, and do not limit the scope of the present invention. in:
图1:为本发明陶瓷过滤器的脉冲反吹清灰装置的结构示意图1。 Fig. 1: is the structural schematic diagram 1 of the pulse back-blowing soot cleaning device of the ceramic filter of the present invention. the
图2A:为本发明陶瓷过滤器的脉冲反吹清灰装置的结构示意图2。 FIG. 2A is a schematic structural diagram 2 of a pulse backflushing soot cleaning device for a ceramic filter of the present invention. the
图2B:为本发明陶瓷过滤器的脉冲反吹清灰装置中过滤元件排布示意图2。 Fig. 2B: Schematic diagram 2 of the arrangement of filter elements in the pulse backflushing soot cleaning device of the ceramic filter of the present invention. the
图2C:为本发明陶瓷过滤器的脉冲反吹清灰装置中过滤元件排布示意图2。 Fig. 2C: Schematic diagram 2 of the arrangement of filter elements in the pulse backflushing soot cleaning device of the ceramic filter of the present invention. the
图3A:为现有陶瓷过滤器的结构示意图。 Fig. 3A: is a schematic structural diagram of a conventional ceramic filter. the
图3B:为现有陶瓷过滤器中过滤元件排布示意图。 Fig. 3B: Schematic diagram of the arrangement of filter elements in a conventional ceramic filter. the
具体实施方式 Detailed ways
为了对本发明的技术特征、目的和效果有更加清楚的理解,现对照附图说明本发明的具体实施方式。 In order to have a clearer understanding of the technical features, purposes and effects of the present invention, the specific implementation manners of the present invention will now be described with reference to the accompanying drawings. the
如图1所示,本发明提出一种陶瓷过滤器的脉冲反吹清灰装置,所述陶瓷过滤器的管板5上设有过滤单元6,过滤单元6上部设有集气室7;过滤器管板5将过滤器密封分隔为上部的洁净气体腔室81和下部的含尘气体腔室82,所述洁净气体腔室81设有气体出口811,所述含尘气体腔室82设有气体进口821;所述脉冲反吹清灰装置包括有反吹储气罐1,反吹储气罐1上设有与过滤单元的集气室7顶部密封连接的反吹管路2,所述反吹管路2中设有脉冲反吹阀21,在集气室7顶部与脉冲反吹阀21之间的反吹管路2上连接有洁净气体引出管路3,该洁净气体引出管路3的出口端位于洁净气体腔室81内;所述洁净气体引出管路3中设有粉尘浓度监测计31、气体出口控制阀32和流量计33;在含尘气体腔室82与过滤单元集气室7顶端出口之间连接有差压传感器4;所述脉冲反吹阀21、粉尘浓度监测计31、气体出口控制阀32、流量计33和差压传感器4 与一控制单元(图中未示出)电连接。
As shown in Fig. 1, the present invention proposes a kind of pulse back-blowing soot cleaning device of ceramic filter, and the
由上所述,本发明的陶瓷过滤器的脉冲反吹清灰装置,由于反吹管路末端是与集气室顶部直接密闭相连的(所述反吹管路末端没有喷嘴,减少过滤气体汇集后流动的阻力、增加清灰操作时的反吹气量,同时减少反吹气流的阻力),集气室和反吹管路构成了一个封闭空间,反吹气流只需要克服过滤器的操作压力,反吹时,过滤气流在极短的时间内处于停止状态,过滤气流的阻力几乎没有影响,同时反吹气流将全部进入集气室内,经集气室扩压后进入陶瓷滤管,期间能量损失很小,因此,能够采用较低的反吹压力实现陶瓷滤管的循环再生,能达到良好的清灰效果,也降低了陶瓷滤管断裂失效的可能性;本发明的脉冲反吹清灰装置中设置了与控制单元电连接的脉冲反吹阀、粉尘浓度监测计、气体出口控制阀、流量计和差压传感器,可以对过滤单元的压降和气流流量等进行监控,便于动态调整反吹参数,有利于过滤器长期稳定运行。 From the above, the pulse blowback soot cleaning device of the ceramic filter of the present invention, because the end of the backflush pipeline is directly airtightly connected with the top of the gas collection chamber (there is no nozzle at the end of the backflush pipeline, which reduces the flow of filtered gas after collection. resistance, increase the blowback air volume during the cleaning operation, and reduce the resistance of the blowback airflow at the same time), the air collection chamber and the blowback pipeline form a closed space, and the blowback airflow only needs to overcome the operating pressure of the filter. , the filtered air flow stops in a very short period of time, and the resistance of the filtered air flow has almost no effect. At the same time, the backflush air flow will all enter the gas collection chamber, and then enter the ceramic filter tube after being diffused in the gas collection chamber. During this period, the energy loss is very small. Therefore, lower blowback pressure can be used to realize the cyclic regeneration of the ceramic filter tube, which can achieve a good cleaning effect, and also reduces the possibility of ceramic filter tube fracture and failure; The pulse blowback valve, dust concentration monitor, gas outlet control valve, flow meter and differential pressure sensor electrically connected to the control unit can monitor the pressure drop and air flow of the filter unit, which is convenient for dynamic adjustment of blowback parameters. It is beneficial to the long-term stable operation of the filter. the
进一步,如图1、图2A所示,在本实施方式中,所述陶瓷过滤器的管板5上可设有多组过滤单元6;所述每组过滤单元6的集气室7顶部分别密封连接一反吹管路2,每条反吹管路2中连接有相应的洁净气体引出管路3,所述各个洁净气体引出管路3中设有粉尘浓度监测计31、气体出口控制阀32和流量计33;所述每组过滤单元的集气室7顶端出口与含尘气体腔室82之间均设置一差压传感器4。可以对每组过滤单元独立操作,具有安全保护功能;当任何一个过滤单元6损坏后,可将相应的洁净气体引出管路3中的气体出口控制阀32关闭,由此,不会影响后续工艺。
Further, as shown in Fig. 1 and Fig. 2A, in this embodiment, multiple sets of
在本实施方式中,所述粉尘浓度监测计,能够实时快速反应颗粒物浓度的变化,位于每一组过滤单元的气体引出管路上。所述气体出口控制阀,采用耐高温耐高压球阀或其他形式的阀门,通过电动或气动或液压方式控制阀门的开闭。所述流量计,用于计量每组过滤单元的气量,位于气体引出管路的任意位置。所述差压传感器与流量计及浓度监测数据形成信息反馈,便于根据实际工况调整脉冲反吹清灰方案。 In this embodiment, the dust concentration monitor can quickly respond to changes in particle concentration in real time, and is located on the gas outlet pipeline of each group of filter units. The gas outlet control valve adopts high temperature and high pressure resistant ball valves or other types of valves, and controls the opening and closing of the valves by electric, pneumatic or hydraulic means. The flowmeter is used to measure the gas volume of each group of filter units, and is located at any position of the gas outlet pipeline. The differential pressure sensor forms information feedback with the flow meter and concentration monitoring data, which facilitates the adjustment of the pulse backflush cleaning scheme according to the actual working conditions. the
在本实施方式中,所述脉冲反吹阀21为气动阀或电动阀;该脉冲反吹阀位于高温陶瓷过滤器外部空间的上方。
In this embodiment, the
如图1所示,所述洁净气体引出管路3的其中一部分与反吹管路2共用,可以方便管路布置,节省空间;气体引出管路先延伸至过滤器外,然后返回过滤器的洁净气体腔室81内,便于将粉尘浓度监测计31、气体出口控制阀32和流量计33安装在过滤器外进行操作。位于过滤器外的部分有保温层,减少热量散失。
As shown in Figure 1, a part of the clean
在本实施方式中,所述每组过滤单元6中至少包含一根过滤元件61,也安装多根 过滤元件61。所述过滤元件61为陶瓷滤管。
In the present embodiment, at least one
进一步,本发明由于采用低压反吹清灰技术,当每组过滤单元6中安装有多根陶瓷滤管61时,陶瓷滤管61的排布形式既可以与现有陶瓷过滤器中陶瓷滤管的排布方式相同(如图2B所示),也可以采用矩形排布(如图2C所示)或其他任何形状的排布方式。根据滤管的排布方式,集气室7的形状可灵活变换,在本实施方式中,所述集气室7的形状可以为圆台形状,也可为棱台等其它形状。
Further, because the present invention adopts the low-pressure back-blowing soot cleaning technology, when multiple
下面对本发明陶瓷过滤器的脉冲反吹清灰装置作出进一步说明。 The pulse back-blowing soot cleaning device of the ceramic filter of the present invention will be further described below. the
如图1所示,在高温过滤器操作温度340℃、操作压力约为4MPa的工况条件下,粗合成气自气体进口821,经气体分布器和提升管后,进入过滤器内部,管板5将过滤器分隔为两部分,管板下为含尘气体腔室82,管板上为洁净气体腔室81。如图1中的空心箭头所示,含尘气流到达各过滤单元6中的陶瓷滤管61,粉尘被拦截在陶瓷滤管61表面,形成滤饼层,被过滤后的气流为清洁合成气,经陶瓷滤管61后汇集到每组过滤单元6的集气室7,之后沿洁净气体引出管路3由过滤器内部通向过滤器外部后,再回到过滤器的洁净气体腔室81内,通过气体出口811排出,进入后续工艺单元。
As shown in Figure 1, under the operating conditions of the high-temperature filter at an operating temperature of 340 °C and an operating pressure of about 4 MPa, the crude synthesis gas enters the filter from the
每组过滤单元6可独立进行操作;洁净气体引出管路3上安装有粉尘浓度监测计31和流量计33,实时监控洁净气体的浓度变化趋势和每组过滤单元的流量负荷,气体出口控制阀32过滤过程中保持常开状态。
Each group of
随着过滤操作的进行,陶瓷滤管61滤饼层不断增厚,差压传感器4测得的各过滤单元6的压降增加,由于各组过滤单元6的陶瓷滤管61性能差异,同时粗合成气在各组过滤单元6的气流分布的不同,导致每组过滤单元6的压降变化不一致。采用定压差清灰方式,即各组过滤单元6达到清灰要求的压降值时进行反吹清灰(现有装置实际操作,由于反吹装置结构设计的原因,只能对每组过滤单元采用定时反吹,所有过滤单元的反吹参数设定为统一值,操作灵活性较差)。反吹清灰时,差压传感器4触发脉冲反吹阀21和气体出口控制阀32的动作方式:气体出口控制阀32关闭,脉冲反吹阀21瞬间开启(根据实际要求,持续时间200~1000ms),反吹储气罐1中压力约为4.2-4.5MPa(现有装置反吹压力约8MPa)的高压氮气或洁净合成气,沿反吹管路2进入到集气室7内,在集气室7内增压后进入陶瓷滤管61,反吹气流的瞬态能量使粘附在陶瓷滤管61外壁面的滤饼层剥离,落入灰斗中。完成反吹后,气体出口控制阀32开启。通过两个阀门的动作方式配合,防止反吹过程中反吹气流由气体引出管路3进入到洁净气体腔室,造成反吹效果降低,同时避免回流现象的发生,有利于过滤器的稳定运行。
Along with the carrying out of filtering operation,
某一个或几个过滤单元6的陶瓷滤管61发生断裂时,差压传感器4、流量计33和粉尘浓度监测计31将信息反馈到控制单元:过滤单元6压降值变小、每组过滤单元流量变大、出口浓度骤增,控制单元进行逻辑判定后,关闭脉冲反吹阀21和气体出口控制阀32,使该过滤单元6停止工作,其他过滤单元6正常进行操作,不会影响后续生产工艺。
When the
本发明陶瓷过滤器的脉冲反吹清灰装置与现有技术相比具有以下优点: Compared with the prior art, the pulse blowback cleaning device of the ceramic filter of the present invention has the following advantages:
(1)较低的清灰压力,更高的清灰强度。 (1) Lower cleaning pressure, higher cleaning intensity. the
常规高压脉冲反吹时,反吹气流需要克服过滤器的操作压力、过滤气流的流动阻力和洁净气体侧的气体的惯性力,因此需要约8MPa左右的清灰压力,而本发明的反吹装置,使用约4.2MPa-4.5MPa的清灰压力即可实现陶瓷滤管的性能再生,且清灰强度和均匀性更好。 During conventional high-pressure pulse blowback, the blowback airflow needs to overcome the operating pressure of the filter, the flow resistance of the filtered airflow and the inertial force of the gas on the clean gas side, so a cleaning pressure of about 8 MPa is required, while the blowback device of the present invention , Use about 4.2MPa-4.5MPa dust removal pressure to realize the performance regeneration of the ceramic filter tube, and the dust removal strength and uniformity are better. the
(2)减少反吹气量消耗,节约成本。 (2) Reduce the consumption of blowback gas and save costs. the
由于反吹压力较低,单次反吹所需的反吹气量消耗少。工业现场装置使用氮气或工艺合成气作为反吹气源,生产成本高,使用该技术可显著降低反吹气的成本费用。 Due to the low backflush pressure, the consumption of backflush gas required for a single backflush is small. Industrial field devices use nitrogen or process synthesis gas as the backflush gas source, which has high production costs. Using this technology can significantly reduce the cost of backflush gas. the
(3)降低陶瓷滤管断裂失效的可能性。 (3) Reduce the possibility of fracture and failure of the ceramic filter tube. the
研究表明,反吹压力对陶瓷滤管的振动和热冲击影响最大,是造成其过早断裂失效的主要原因。因此,在不影响清灰效果的前提下,大大降低了反吹压力后,反吹气体对陶瓷滤管的热冲击和振动的影响也随之减小,延长了陶瓷滤管的使用寿命。 The research shows that the blowback pressure has the greatest influence on the vibration and thermal shock of the ceramic filter tube, which is the main reason for its premature fracture and failure. Therefore, under the premise of not affecting the cleaning effect, after the backflush pressure is greatly reduced, the impact of the backflush gas on the thermal shock and vibration of the ceramic filter tube is also reduced, prolonging the service life of the ceramic filter tube. the
(4)安全保护措施,不影响后续工艺。 (4) Safety protection measures do not affect subsequent processes. the
一旦陶瓷滤管发生断裂,气体引出管路上的浓度监测装置、流量计和差压传感器等会及时检测到异常现象,控制单元收到信息反馈后,将该组过滤单元气体引出管路上的阀门关闭,防止下游浓度过高而使装置停车。工业上应用的高温陶瓷过滤器一般包括几十个过滤单元,关闭一组或几组,对整个系统运行影响较小。 Once the ceramic filter tube breaks, the concentration monitoring device, flow meter and differential pressure sensor on the gas outlet pipeline will detect the abnormal phenomenon in time, and the control unit will close the valve on the gas outlet pipeline of the group of filter units after receiving the information feedback , to prevent the downstream concentration from being too high and causing the device to shut down. High-temperature ceramic filters used in industry generally include dozens of filter units, and closing one or several groups has little impact on the operation of the entire system. the
(5)可实现在最优反吹操作参数下清灰操作。 (5) The cleaning operation can be realized under the optimal backflushing operation parameters. the
利用每组过滤单元上的差压传感器和流量计的实施监控,调整各组过滤单元的反吹参数(反吹压力和反吹周期等),实现不同运行工况下的高效清灰。避免了低负荷运行工况下清灰频率过高,而极端负荷运行工况下的清灰频率过低的问题。 Utilize the monitoring of the differential pressure sensor and flowmeter on each group of filter units, adjust the backflush parameters (backflush pressure and backflush cycle, etc.) of each group of filter units to achieve efficient dust removal under different operating conditions. It avoids the problem that the dust cleaning frequency is too high under low load operating conditions, but the dust cleaning frequency is too low under extreme load operating conditions. the
(6)避免了回流现象的不利影响。 (6) The adverse effect of the backflow phenomenon is avoided. the
(7)本发明可直接应用于现有高温陶瓷过滤器,改造方便。 (7) The present invention can be directly applied to existing high-temperature ceramic filters, and is convenient for modification. the
以上所述仅为本发明示意性的具体实施方式,并非用以限定本发明的范围。任何本 领域的技术人员,在不脱离本发明的构思和原则的前提下所作出的等同变化与修改,均应属于本发明保护的范围。 The above descriptions are only illustrative specific implementations of the present invention, and are not intended to limit the scope of the present invention. Any equivalent changes and modifications made by those skilled in the art without departing from the concepts and principles of the present invention shall fall within the protection scope of the present invention. the
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