CN102689300B - The method of the micro-gripper clamp of the Piezoelectric Driving for Fine Boring and holding parts - Google Patents
The method of the micro-gripper clamp of the Piezoelectric Driving for Fine Boring and holding parts Download PDFInfo
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- CN102689300B CN102689300B CN201210181310.9A CN201210181310A CN102689300B CN 102689300 B CN102689300 B CN 102689300B CN 201210181310 A CN201210181310 A CN 201210181310A CN 102689300 B CN102689300 B CN 102689300B
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- 239000000919 ceramic Substances 0.000 claims abstract description 56
- 230000008447 perception Effects 0.000 claims abstract description 6
- 230000007246 mechanism Effects 0.000 claims description 43
- 238000006073 displacement reaction Methods 0.000 claims description 20
- 230000001276 controlling effect Effects 0.000 claims description 6
- 238000010276 construction Methods 0.000 claims description 4
- 230000009471 action Effects 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims description 2
- 230000006870 function Effects 0.000 abstract description 2
- 230000008569 process Effects 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 description 3
- 230000003321 amplification Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000003199 nucleic acid amplification method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
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Abstract
The invention discloses a kind of micro-gripper clamp of the Piezoelectric Driving possessing chucking power perceptional function for Fine Boring and use the method for described micro-gripper clamp holding parts.The present invention realizes the control of micro-gripper clamp precise motion by controlling Piezoelectric Ceramic voltage, realizes the harmless clamping across yardstick (0.1 μm ~ 6mm) special-shaped part.In clamping process, micro-vision camera is arranged on above micro-gripper clamp, according to by the suitable clamping head of holding parts size Selection, when gripper clamp does not contact with part according to the nearly part of micro-vision image control gripper clamp head rest; When passing through Micro-force sensor perception chucking power after gripper clamp and feature contacts, control the motion of micro-gripper clamp according to feedback force signal.The present invention can improve accuracy and the reliability of micro-gripper clamp, can realize the harmless clamping of part, to meet the demand of Fine Boring.
Description
Technical field
The present invention relates to Fine Boring and field of micro electromechanical technology, be specifically related to the method for the micro-gripper clamp of a kind of Piezoelectric Driving for Fine Boring and holding parts.
Background technology
Along with the development of Micrometer-Nanometer Processing Technology, microelectric technique, MEMS etc., in the urgent need to multiple minute yardstick Assembly of the parts is become complication system.Micro-gripper clamp, as the end effector with clamping object contact direct in microassembly system, plays decisive role to completing of micro assemby task.There are following three shortcomings in conventional clamper: the positioning precision that 1) cannot reach micron level; 2) can not realize across the parallel clamping of yardstick part; 3) perception of chucking power is not possessed.Therefore, traditional clamper cannot be applied in Fine Boring.
The micro-gripper clamp of Piezoelectric Driving possesses the advantages such as response is fast, resolution ratio is high, control accuracy is high, chucking power is large, is therefore widely used in various fields.The micro-gripper clamp of Piezoelectric Driving that research has chucking power induction is a study hotspot in Fine Boring.
Summary of the invention
The object of the present invention is to provide a kind of common piezoelectric with micro-force sensing function for Fine Boring to drive the method for micro-gripper clamp and holding parts, overcome the deficiency of traditional gripper clamp, realize the harmless clamping to special-shaped minute yardstick part.
For achieving the above object, according to an aspect of the present invention, propose the micro-gripper clamp of a kind of Piezoelectric Driving for Fine Boring, it is characterized in that, this micro-gripper clamp comprises: dismantled and assembled clamping head 1, dismantled and assembled clamping head 18, piezoelectric strain sheet 2, piezoelectric strain sheet 17, flexible clamping mechanism 3, upper fixed cap 6, piezoelectric ceramic actuator 8, pretension block 10, top 14 and micro-gripper clamp base 12;
Dismantled and assembled clamping head 1, dismantled and assembled clamping head 18 are sleeved on the retaining part of flexible clamping mechanism 3; Flexible clamping mechanism 3 is connected with micro-gripper clamp base 12 by screw 4, screw 5, screw 15 and screw 16; Micro-gripper clamp base 12 is fixed on electronic or manual platform, to make micro-gripper clamp automation or semi-automatic motion; Piezoelectric strain sheet 2, piezoelectric strain sheet 17 are pasted onto the maximum flexible hinge place of flexible clamping mechanism 3 deflection;
Described piezoelectric ceramic actuator 8 profile is cylinder, and the circular hole on micro-gripper clamp base 12 is inserted in one end, and the other end and top 14 contact; Upper fixed cap 6 is pressed on piezoelectric ceramic actuator 8, and is connected with micro-gripper clamp base 12 with screw 13 by screw 7; Upper fixed cap 6 and piezoelectric ceramic actuator 8 contact site are designed to arc-shaped, make piezoelectric ceramic actuator 8 in axial direction promote top 14 only and move; Top 14 is placed in the semi-circular groove on micro-gripper clamp base 12, and one end and flexible clamping mechanism 3 contact, and the other end contacts with piezoelectric ceramic actuator 8;
Pretension block 10 is connected with micro-gripper clamp base 12 with screw 11 by screw 9, for piezoelectric ceramic actuator 8 provides pretightning force.
According to a further aspect in the invention, also propose a kind of method using described micro-gripper clamp holding parts, it is characterized in that, the method comprises the following steps:
Step 1, is placed on part to be held on electric controlled sliding moving platform, and selects suitable clamping head according to the physical dimension of part to be assembled;
Step 2, installs micro-vision camera above micro-gripper clamp, camera is aimed at the clamping head of micro-gripper clamp, to gather the position coordinates at assembly space and the attitude angle of part to be assembled;
Step 3, the position of the part to be held arrived according to described camera collection and attitude, the electric controlled sliding moving platform controlling to be connected with micro-gripper clamp base moves, and makes part to be held enter the working range of clamping head;
Step 4, after part to be held enters clamping head working range, first passes through the distance between the micro-vision image determination clamping head of collection and part to be held; Then connect the control power supply of piezoelectric ceramic actuator, piezoelectric ceramic actuator exports moving displacement, and this output displacement is passed to flexible clamping mechanism, and the axial-movement of piezoelectric ceramic actuator is converted into the holding action of clamping head by flexible clamping mechanism; Clamping head is made to contact part to be held finally by the output displacement controlling piezoelectric ceramic actuator;
Step 5, when after clamping head and feature contacts to be held, using the input voltage of piezoelectric ceramic actuator as input, the deflection at the flexible hinge place of the flexible clamping mechanism that piezoelectric strain sheet detects, for exporting, adopts PID method to carry out closed-loop control;
Step 6, when chucking power meets the requirement of holding parts, cuts off the power supply of piezoelectric ceramic actuator, completes the harmless clamping treating holding parts.The micro-gripper clamp tool of Piezoelectric Driving that the present invention proposes has the following advantages: 1) flexible clamping mechanism adopts the configurations that lever and parallel four-bar structure combine, and realizes the parallel clamping to holding parts; 2) solve the contradiction between clamping range and Motion Resolution rate, realize across clamping resolution ratio higher under yardstick clamping range; 3) detect clamping deformation by piezoelectric strain sheet, the size of perception chucking power thus, realizes the harmless clamping of part.Described micro-gripper clamp volume that the present invention proposes is little, lightweight, adapt to fine manipulation microscope under limited working space.Compared with other micro clamping device, the present invention has larger versatility and applicability, has very high practical value.
Accompanying drawing explanation
Fig. 1 is the top view of the micro-gripper clamp of the present invention.
Fig. 2 is flexible clamping mechanism structure chart.
Fig. 3 is flexible hinge structure figure.
Fig. 4 is flexible clamping mechanism amplification principle figure.
Fig. 5 is the schematic diagram placed on base platform by holding parts.
Fig. 6 is the method flow diagram using micro-gripper clamp holding parts.
Detailed description of the invention
For making the object, technical solutions and advantages of the present invention clearly understand, below in conjunction with specific embodiment, and with reference to accompanying drawing, the present invention is described in more detail.
The present invention can be used for the accurate clamping of part, movement and assembling.Fig. 1 is the top view of the micro-gripper clamp of the present invention, and as shown in Figure 1, the micro-gripper clamp of the present invention mainly comprises: dismantled and assembled clamping head 1,18, piezoelectric strain sheet 2,17, flexible clamping mechanism 3, upper fixed cap 6, piezoelectric ceramic actuator 8, pretension block 10, top 14 and micro-gripper clamp base 12.
Dismantled and assembled clamping head 1,18 is sleeved on the retaining part of flexible clamping mechanism 3; Flexible clamping mechanism 3 is connected with micro-gripper clamp base 12 with 16 by screw 4,5,15; Micro-gripper clamp base 12 is fixed on electronic or manual platform, to realize the automation of micro-gripper clamp or semi-automatic motion; Piezoelectric strain sheet 2,17 is pasted onto the maximum flexible hinge place of flexible clamping mechanism 3 deflection, and the maximum strain direction straining grid sensitive direction and flexible hinge in piezoelectric strain sheet is consistent, to realize the perception of piezoelectric strain sheet 2,17 to micro-gripper clamp chucking power;
Piezoelectric ceramic actuator 8, as the drive source of micro-gripper clamp, can realize nano level Motion Resolution rate; Described piezoelectric ceramic actuator 8 profile is cylinder, and the circular hole on micro-gripper clamp base 12 is inserted in one end, and the other end and top 14 contact; Use upper fixed cap 6 to be pressed on piezoelectric ceramic actuator 8 simultaneously, and be connected with micro-gripper clamp base 12 with 13 by screw 7; Upper fixed cap 6 and piezoelectric ceramic actuator 8 contact site are designed to arc-shaped, make piezoelectric ceramic actuator 8 in axial direction promote top 14 only and move; Top 14 is placed in the semi-circular groove on micro-gripper clamp base 12, one end and flexible clamping mechanism 3 contact, the other end contacts with piezoelectric ceramic actuator 8, by pretension block 10, top 14 is stuck in the middle of flexible clamping mechanism 3 and piezoelectric ceramic actuator 8, the output displacement of piezoelectric ceramic actuator 8 and power output are passed to flexible clamping mechanism 3;
Pretension block 10 is connected with micro-gripper clamp base 12 with 11 by screw 9, for piezoelectric ceramic actuator 8 provides pretightning force, described pretension block 10 1 aspect is for ensureing piezoelectric ceramic actuator 8 and flexible clamping mechanism 3 close contact before clipping operation, on the other hand for regulating the initial distance of micro-clamping jaw, (feeding of pretension block 10 to be converted into the motion between dismantled and assembled clamping head 1 and 18 by flexible clamping mechanism 3, adjust the distance of micro-clamping jaw thus), to realize the clamping of different scale object;
Piezoelectric ceramic actuator 8 motion is in axial direction converted to the clamping movement between dismantled and assembled clamping head 1 and 18 by flexible clamping mechanism 3.Fig. 2 is the structure chart of flexible clamping mechanism 3, the structure that described flexible clamping mechanism 3 adopts secondary flexible hinge lever and parallel four-bar to combine.The input secondary of piezoelectric ceramic actuator 8 amplifies by secondary flexible hinge lever construction, and what wherein one-level was amplified is input as the input displacement y of piezoelectric ceramic actuator 8 along power F direction
0, export the displacement into hinge H2 place; The displacement being input as hinge H2 place that secondary amplifies, exports the output displacement Δ x into dismantled and assembled clamping head 1 and 18, as shown in Figure 2.
H1 ~ H7 is straight beam type flexible hinge structure, and wherein t is the thickness of flexible hinge thinnest part, and R is rounding radii, and l is linear beam portion length, and b is the thickness of hinge, as shown in Figure 3.Parallel four-bar structure on described flexible clamping mechanism 3 rotates around certain point for limiting secondary flexible hinge lever construction, realize dismantled and assembled clamping head 1 with 18 the object of parallel holding parts.
The amplification principle of flexible clamping mechanism 3 as shown in Figure 4, the coordinate (x of the A that sets up an office
a, y
a) be:
Wherein, (x
o ', y
o ') be the coordinate of strong point O ', l
1for bar l
1length, θ
1the straight line formed for AB and horizontal angle:
Coordinate (the x of some B
b, y
b) be:
Wherein, l
2for bar l
2length.
As A end input displacement y upwards
0time, bar l
3turn clockwise around a B, bar l
2driven rod l
3be rotated counterclockwise around O ', the corner of both direction is all very little and substantially identical.Therefore, the coordinate (x of C is put
c, y
c) be:
Wherein, l
3for bar l
3length.
Coordinate (the x of some D
d, y
d) be:
Wherein, l
4for bar l
4length.
Coordinate (the x of some F
f, y
f) be:
Wherein, l
6for bar l
6length, l
7for bar l
7length,
l
5for bar l
5length.
Due to θ
1very little, so cos θ
1≈ 1, therefore can obtain the relation of constrained input displacement:
Select rational dismantled and assembled clamping head 1 and 18 according to accessory size to be held, by the deformation at flexible hinge place on piezoelectric strain sheet 2,17 perception flexible clamping mechanism 3 in clamping process, and gather deformation signal by data acquisition unit.When clamping head 1 with 18 with when being contacted by holding parts 19, according to gather deformation signal adjustment piezoelectric ceramic actuator 8 input voltage, formed closed loop PID control with this, realized the object that part be can't harm to clamping.
Fig. 5 is the position view of part to be assembled on the micro-gripper clamp of the present invention, when clamping precision component, be placed on base platform 20 by holding parts 19, this base platform is fixed on vibration-isolating platform, fixes and is also fixed on vibration-isolating platform by the electronic or manual platform of micro-gripper clamp of holding parts 19.
The invention also proposes a kind of method using described micro-gripper clamp holding parts, as shown in Figure 6, the method comprises the following steps its flow chart:
Step 1, is placed on part to be held on electric controlled sliding moving platform, and selects suitable clamping head according to the physical dimension of part to be assembled, to realize clamping across yardstick part;
Step 2, installs micro-vision camera above micro-gripper clamp, camera is aimed at the clamping head of micro-gripper clamp, to gather the position coordinates at assembly space and the attitude angle of part to be assembled;
Step 3, the position coordinates of the part to be held arrived according to described camera collection and attitude angle, the electric controlled sliding moving platform controlling to be connected with micro-gripper clamp base moves, and makes part to be held enter the working range of clamping head;
Step 4, after part to be held enters clamping head working range, first passes through the distance between the micro-vision image determination clamping head of collection and part to be held; Then connect the control power supply of piezoelectric ceramic actuator, piezoelectric ceramic actuator exports moving displacement, and this output displacement is passed to flexible clamping mechanism, and the axial-movement of piezoelectric ceramic actuator is converted into the holding action of clamping head by flexible clamping mechanism; Clamping head is made to contact part to be held finally by the output displacement controlling piezoelectric ceramic actuator;
Step 5, when after clamping head and feature contacts to be held, using the input voltage of piezoelectric ceramic actuator as input, the deflection at the flexible hinge place of the flexible clamping mechanism that piezoelectric strain sheet detects, for exporting, adopts PID method to carry out closed-loop control to described deflection;
PID closed loop control method is closed loop control method conventional in prior art, does not repeat at this.
Step 6, when chucking power meets the requirement of holding parts (deflection at corresponding flexible hinge place arrives certain value), cuts off the power supply of piezoelectric ceramic actuator, completes the harmless clamping treating holding parts.
The overall dimensions of micro-gripper clamp of the present invention is 86mm × 60mm × 5mm (long × wide × high), and clamping displacement resolution is 20nm, and clamping repetitive positioning accuracy is 0.15 μm.The present invention has compact conformation, and working space is large, kinematic accuracy high, can realize the harmless clamping across yardstick part.
Above-described specific embodiment; object of the present invention, technical scheme and beneficial effect are further described; be understood that; the foregoing is only specific embodiments of the invention; be not limited to the present invention; within the spirit and principles in the present invention all, any amendment made, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (8)
1. the micro-gripper clamp of the Piezoelectric Driving for Fine Boring, it is characterized in that, this micro-gripper clamp comprises: the first dismantled and assembled clamping head (1), the second dismantled and assembled clamping head (18), first piezoelectric strain sheet (2), the second piezoelectric strain sheet (17), flexible clamping mechanism (3), upper fixed cap (6), piezoelectric ceramic actuator (8), pretension block (10), top (14) and micro-gripper clamp base (12);
First dismantled and assembled clamping head (1), the second dismantled and assembled clamping head (18) are sleeved on the retaining part of flexible clamping mechanism (3); Flexible clamping mechanism (3) is connected with micro-gripper clamp base (12) with the 4th screw (16) by the first screw (4), the second screw (5), the 3rd screw (15); Micro-gripper clamp base (12) is fixed on electronic or manual platform, to make micro-gripper clamp automation or semi-automatic motion; First piezoelectric strain sheet (2), the second piezoelectric strain sheet (17) are pasted onto the maximum flexible hinge place of flexible clamping mechanism (3) deflection;
Described piezoelectric ceramic actuator (8) profile is cylinder, and the circular hole on micro-gripper clamp base (12) is inserted in one end, and the other end and top (14) contact; Upper fixed cap (6) is pressed on piezoelectric ceramic actuator (8), and is connected with micro-gripper clamp base (12) with the 6th screw (13) by the 5th screw (7); Upper fixed cap (6) and piezoelectric ceramic actuator (8) contact site are designed to arc-shaped, make piezoelectric ceramic actuator (8) in axial direction promote top (14) motion only; Top (14) is placed in the semi-circular groove on micro-gripper clamp base (12), and one end and flexible clamping mechanism (3) contact, and the other end contacts with piezoelectric ceramic actuator (8);
Pretension block (10) is connected with micro-gripper clamp base (12) with the 8th screw (11) by the 7th screw (9), for piezoelectric ceramic actuator (8) provides pretightning force;
Piezoelectric ceramic actuator (8) motion is in axial direction converted to the clamping movement between the first dismantled and assembled clamping head (1) and the second dismantled and assembled clamping head (18) by described flexible clamping mechanism (3), the structure that described flexible clamping mechanism (3) adopts secondary flexible hinge lever and parallel four-bar to combine, the input secondary of piezoelectric ceramic actuator (8) amplifies by secondary flexible hinge lever construction, and what wherein one-level was amplified is input as the input displacement y of piezoelectric ceramic actuator (8) along force direction
0the output that secondary amplifies is the output displacement Δ x of the first dismantled and assembled clamping head (1) and the second dismantled and assembled clamping head (18), parallel four-bar structure rotates around certain point for limiting secondary flexible hinge lever construction, realize the first dismantled and assembled clamping head (1) and the second dismantled and assembled clamping head (18) parallel holding parts, wherein:
Wherein, (x
o', y
o') be the coordinate of strong point O', l
1for the length between External Force Acting point A and strong point O', l
2for the length between strong point O' and the first intermediate point B, l
3be the length between the first intermediate point B and the second intermediate point C, l
4be the length between the second intermediate point C and the 3rd intermediate point D, l
5be the vertical length between the 3rd intermediate point D and the 4th intermediate point E, l
6be the length between the 4th intermediate point E and described flexible clamping mechanism (3) place coordinate origin O, l
7be the length between the 4th intermediate point E and the 5th intermediate point F.
2. the micro-gripper clamp of Piezoelectric Driving according to claim 1, is characterized in that, the maximum strain direction straining grid sensitive direction and flexible hinge in described first and second piezoelectric strain sheets is consistent, to carry out perception to micro-gripper clamp chucking power.
3. the micro-gripper clamp of Piezoelectric Driving according to claim 2, is characterized in that, described piezoelectric ceramic actuator (8), as the drive source of micro-gripper clamp, can realize nano level Motion Resolution rate.
4. the micro-gripper clamp of Piezoelectric Driving according to claim 1, it is characterized in that, pretension block (10) will come directly towards (14) and be stuck in the middle of flexible clamping mechanism (3) and piezoelectric ceramic actuator (8), and the output displacement of piezoelectric ceramic actuator (8) and power output are passed to flexible clamping mechanism (3).
5. the micro-gripper clamp of Piezoelectric Driving according to claim 1, it is characterized in that, described pretension block (10) for ensureing piezoelectric ceramic actuator (8) and flexible clamping mechanism (3) close contact before clipping operation, also for regulating the initial distance of micro-clamping jaw.
6. the micro-gripper clamp of Piezoelectric Driving according to claim 1, it is characterized in that, when clamping head (1) and clamping head (18) are with when being contacted by holding parts (19), according to the input voltage of deformation signal adjustment piezoelectric ceramic actuator (8) gathered, form closed loop PID control, to clamp part is harmless.
7. use a method for the micro-gripper clamp holding parts described in claim 1, it is characterized in that, the method comprises the following steps:
Step 1, is placed on part to be held on electric controlled sliding moving platform, and selects suitable clamping head according to the physical dimension of part to be assembled;
Step 2, installs micro-vision camera above micro-gripper clamp, camera is aimed at the clamping head of micro-gripper clamp, to gather the position coordinates at assembly space and the attitude angle of part to be assembled;
Step 3, the position coordinates of the part to be held arrived according to described camera collection and attitude angle, the electric controlled sliding moving platform controlling to be connected with micro-gripper clamp base moves, and makes part to be held enter the working range of clamping head;
Step 4, after part to be held enters clamping head working range, first passes through the distance between the micro-vision image determination clamping head of collection and part to be held; Then connect the control power supply of piezoelectric ceramic actuator, piezoelectric ceramic actuator exports moving displacement, and this output displacement is passed to flexible clamping mechanism, and the axial-movement of piezoelectric ceramic actuator is converted into the holding action of clamping head by flexible clamping mechanism; Clamping head is made to contact part to be held finally by the output displacement controlling piezoelectric ceramic actuator;
Step 5, when after clamping head and feature contacts to be held, using the input voltage of piezoelectric ceramic actuator as input, the deflection at the flexible hinge place of the flexible clamping mechanism that piezoelectric strain sheet detects, for exporting, adopts PID method to carry out closed-loop control to described deflection;
Step 6, when chucking power meets the requirement of holding parts, cuts off the power supply of piezoelectric ceramic actuator, completes the harmless clamping treating holding parts.
8. method according to claim 7, is characterized in that, the requirement of described holding parts is that the deflection at corresponding flexible hinge place arrives a certain predetermined value.
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CN103350333A (en) * | 2013-06-03 | 2013-10-16 | 大连理工大学 | Tiny component assembling device and method |
CN103331588B (en) * | 2013-06-18 | 2016-01-20 | 北京航空航天大学 | A kind of micro-clamp device with clamping and rubbing function |
CN105406755B (en) * | 2015-12-07 | 2017-06-30 | 天津大学 | A kind of integral type micro-nano double fastener holder |
CN107621222B (en) * | 2017-09-26 | 2023-11-03 | 上海市计量测试技术研究院 | Vibrating wire type strain gauge calibrating device |
CN109129411B (en) * | 2018-09-30 | 2022-03-22 | 重庆大学 | Micro clamp integrating clamping force sensor and clamping jaw displacement sensor |
CN110640732B (en) * | 2019-09-30 | 2022-10-11 | 佛山科学技术学院 | Self-adaptive grabbing method of flexible gripper |
CN111571621B (en) * | 2020-05-11 | 2021-09-03 | 宁波大学 | Structure-integrated clamp finger translation type compliant mechanism piezoelectric micro clamp |
CN112223274B (en) * | 2020-08-28 | 2021-09-07 | 浙江理工大学 | Piezoelectric driving flexible hinge clamping device based on binocular ranging and control method |
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151028 |