CN102680194B - Vibration test stand of magnetic wave sensor antenna - Google Patents
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Abstract
本发明涉及一种磁波传感器天线振动试验架,该磁波传感器天线振动试验架,用于固定磁波传感器天线于振动测试平台上,包括:侧板(13)和安装支点(2);该试验架还包括底板(18);底板(18)与侧板(13)相互垂直,呈L形;底板(18)上设有底部安装通孔(11);所述的侧板(13)通过底板(18)将被测部件沿3个正交方向固定于振动测试平台上。在环模试验设备方面填补了一项空白,并适用于同类型被测部件作三维振动试验。本支架使用方便、被测件安装方位精确、方向转换简单,试验架本身高频谐振干扰和次级干扰强度较低,对被测件的试验数据影响极小,在正弦振动和随机振动试验结果中的高频谱干扰噪声可完全忽略不计。
The invention relates to a magnetic wave sensor antenna vibration test frame. The magnetic wave sensor antenna vibration test frame is used to fix the magnetic wave sensor antenna on the vibration test platform, and includes: a side plate (13) and an installation fulcrum (2); the test frame also Including the bottom plate (18); the bottom plate (18) and the side plate (13) are perpendicular to each other and are L-shaped; the bottom plate (18) is provided with a bottom installation through hole (11); the side plate (13) passes through the bottom plate (18) ) Fix the component under test on the vibration test platform along three orthogonal directions. It fills a gap in the ring die test equipment, and is suitable for three-dimensional vibration test of the same type of tested parts. The bracket is easy to use, the installation position of the tested piece is accurate, and the direction conversion is simple. The high-frequency resonance interference and secondary interference intensity of the test frame itself is low, which has little influence on the test data of the tested piece. In the sinusoidal vibration and random vibration test results The high frequency spectrum interfering noise in the medium can be completely ignored.
Description
技术领域technical field
本发明涉及试验架,特别涉及一种磁波传感器天线振动试验架。The invention relates to a test frame, in particular to a magnetic wave sensor antenna vibration test frame.
背景技术Background technique
空间低频波探测器的磁波传感器天线通常装在伸出于卫星星体之外且长度为卫星载荷仓本体直径尺度2倍以上距离的伸杆顶部,远离卫星体干扰源。卫星升空入轨前,伸杆体呈弯折状由支座支撑并锁定在支座顶部。发射时,卫星体受到强烈振动使离开支座约束点的伸杆端部的传感器振幅加倍放大及破坏性共振现象,使振动谱中加速度极值达到星体的2倍以上,正弦加速度峰值可超过40g,若不加以控制,会严重破坏传感器及伸杆结构。因此,地面环模测试阶段必须作严格的模拟幅度放大等试验。而通用型试验振动架除了笨重不利于模拟试验外也不能直接装载三个垂直分量的磁波传感器天线也不易避免高次偕波等干扰问题。The magnetic wave sensor antenna of the space low-frequency wave detector is usually installed on the top of the extension rod protruding from the satellite body and the length is more than twice the diameter of the satellite load compartment body, away from the interference source of the satellite body. Before the satellite is launched into the orbit, the extension rod body is supported by the support in a bent shape and locked on the top of the support. When launching, the satellite body is subjected to strong vibration, which doubles the amplitude of the sensor at the end of the extension rod away from the restraint point of the support and destructs the resonance phenomenon, so that the acceleration extreme value in the vibration spectrum reaches more than 2 times that of the star body, and the peak value of the sinusoidal acceleration can exceed 40g , if not controlled, will seriously damage the sensor and rod structure. Therefore, in the ground ring mold test stage, strict simulation amplitude amplification and other tests must be done. In addition to being bulky and unfavorable for simulation tests, the general-purpose test vibrating frame cannot directly load the magnetic wave sensor antenna with three vertical components, and it is difficult to avoid interference problems such as high-order harmonic waves.
发明内容Contents of the invention
本发明的目的在于,为实现上述问题,设计一种适合具有特殊结构的卫星空间波探测器传感器在40g加速度振动试验中使用的磁波传感器天线振动试验架。The object of the present invention is, in order to realize above-mentioned problem, design a kind of magnetic wave sensor antenna vibration test stand that is suitable for the satellite space wave detector sensor with special structure to use in 40g acceleration vibration test.
为实现上述发明目的,提出一种磁波传感器天线振动试验架,该磁波传感器天线振动试验架,用于固定磁波传感器天线于振动测试平台上,包括:侧板13和安装支点2;In order to achieve the purpose of the above invention, a magnetic wave sensor antenna vibration test frame is proposed. The magnetic wave sensor antenna vibration test frame is used to fix the magnetic wave sensor antenna on the vibration test platform, including: side plate 13 and installation fulcrum 2;
其特征在于,该试验架还包括底板18;所述的底板18与所述的侧板13相互垂直,呈L形;所述的底板18上设有底部安装通孔11;所述的侧板13通过底板18将被测部件沿3个正交方向固定于振动测试平台上。所述的侧板13中心部位设有一个椭圆通孔5。It is characterized in that the test frame also includes a bottom plate 18; the bottom plate 18 is perpendicular to the side plate 13 and is L-shaped; the bottom plate 18 is provided with a bottom installation through hole 11; the side plate 13 Fix the component under test on the vibration test platform in three orthogonal directions through the bottom plate 18. An oval through hole 5 is provided at the center of the side plate 13 .
所述的椭圆通孔5的中心位于所述的侧板13中心正上方50mm处;所述的椭圆通孔5的孔面积不小于所述的侧板上表面16面积的1/4。The center of the elliptical through hole 5 is located 50mm directly above the center of the side plate 13; the hole area of the elliptical through hole 5 is not less than 1/4 of the area of the upper surface 16 of the side plate.
所述的安装支点2呈圆台型,所述的安装支点2设置在侧板13朝向被测部件的面上;所述的安装支点2的顶部设有支点螺孔17。The installation fulcrum 2 is in the shape of a truncated cone, and the installation fulcrum 2 is arranged on the surface of the side plate 13 facing the component under test; the top of the installation fulcrum 2 is provided with a fulcrum screw hole 17 .
所述的侧板13上设有若干安装通孔4环绕于所述的椭圆通孔5周围。The side plate 13 is provided with a plurality of installation through holes 4 surrounding the elliptical through hole 5 .
所述的侧板13的底部设有长方形通孔6于椭圆通孔5的下方,所述的长方形通孔6内设有一连结筋12;所述的长方形通孔6内开有对称于连结筋12两侧的矩形截面通孔8贯通到底板部分18。The bottom of the side plate 13 is provided with a rectangular through hole 6 below the oval through hole 5, and a connecting rib 12 is arranged in the described rectangular through hole 6; The rectangular cross-section through holes 8 on both sides of 12 penetrate through the bottom plate portion 18 .
所述的连结筋12的断面呈棱形。The section of the connecting rib 12 is prismatic.
所述的侧板13的顶部15的两个角呈圆弧形。The two corners of the top 15 of the side plate 13 are arc-shaped.
本发明的优点在于,在环模试验设备方面填补了一项空白,并适用于同类型被测部件作三维振动试验。本支架使用方便、被测件安装方位精确、方向转换简单,试验架本身高频谐振干扰和次级干扰强度较低,对被测件的试验数据影响极小,在正弦振动和随机振动试验结果中的高频谱干扰噪声可完全忽略不计。The invention has the advantage of filling a blank in the aspect of ring mold test equipment, and is suitable for the three-dimensional vibration test of the same type of tested parts. The bracket is easy to use, the installation position of the tested piece is accurate, and the direction conversion is simple. The high-frequency resonance interference and secondary interference intensity of the test frame itself is low, which has little influence on the test data of the tested piece. In the sinusoidal vibration and random vibration test results The high frequency spectrum interfering noise in the medium can be completely ignored.
附图说明Description of drawings
图1为本发明的一种磁波传感器天线振动试验架。Fig. 1 is a kind of magnetic wave sensor antenna vibration test frame of the present invention.
附图标识:Drawing logo:
1、L型板 2、安装支点 3、圆弧角 4、安装通孔1. L-shaped plate 2. Installation fulcrum 3. Arc angle 4. Installation through hole
5、椭圆通孔 6、长方形通孔 7、底板顶面 8、矩形截面通孔5. Oval through hole 6. Rectangular through hole 7. Top surface of bottom plate 8. Rectangular section through hole
9、L型板背面 10、椭圆通孔壁 11、底部安装通孔 12、连接筋9. Back of L-shaped plate 10. Oval through hole wall 11. Bottom installation through hole 12. Connecting rib
13、侧板 14、底板底面 15、侧板顶部 16、侧板上表面13. Side plate 14. Bottom of bottom plate 15. Top of side plate 16. Top surface of side plate
17、支点螺孔 18、底板17. Pivot screw hole 18. Bottom plate
具体实施方式Detailed ways
下面结合附图和实施例对本发明进行进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
本发明提供一种磁波传感器天线振动试验架,包括:L型板1和安装支点2;L型板1是一个纵向断面成L形的立体折板结构;L型板1包括侧板13和底板18两部分,侧板平面的中部靠近侧板顶部15上开有一个椭圆通孔5,环绕椭圆通孔周围开有四个安装通孔4,四个安装通孔以侧板上表面的纵向几何平分线对称分布;侧板在椭圆通孔5与底板之间还有一个长方形通孔6,所述的长方形通孔内设有断面为棱形的连结筋12和两个连通底板底面14的矩形截面通孔8;所述的位于试验架底板18上开有二个底部安装通孔11;所述的安装支点2是环绕在椭圆通孔5周围的4个锥形圆台,锥形圆台顶部设有固定被测部件的支点螺孔17;侧板顶部15的两个角是圆弧角3。The present invention provides a vibration test frame for a magnetic wave sensor antenna, comprising: an L-shaped plate 1 and a mounting fulcrum 2; the L-shaped plate 1 is a three-dimensional folded plate structure with an L-shaped longitudinal section; the L-shaped plate 1 includes a side plate 13 and a bottom plate 18 two parts, the middle part of the side plate plane near the top of the side plate 15 has an oval through hole 5, four installation through holes 4 are opened around the oval through hole, and the four installation through holes are based on the longitudinal geometry of the side plate surface. The bisector is symmetrically distributed; the side plate also has a rectangular through hole 6 between the elliptical through hole 5 and the bottom plate, and the rectangular through hole is provided with a connecting rib 12 with a prismatic cross section and two rectangles connected to the bottom surface 14 of the bottom plate. Cross-section through hole 8; Described is positioned at the test frame base plate 18 and has two bottom installation through holes 11; Described installation fulcrum 2 is to surround 4 conical circular frustums around the ellipse through hole 5, and the conical circular frustum top is provided with There are fulcrum screw holes 17 for fixing the tested part;
上述技术方案中,所述的L型板1为金属铝制成,侧板13的三维尺度的L1∶L2∶L3比例关系为:(25~32)∶(18~27)∶(4~6),其中,L1、L2和L3分别是侧板13的长度、宽度和厚度。In the above technical solution, the L-shaped plate 1 is made of metal aluminum, and the three-dimensional scale L1:L2:L3 ratio of the side plate 13 is: (25~32):(18~27):(4~6 ), wherein L1, L2 and L3 are the length, width and thickness of the side panel 13, respectively.
上述技术方案中,底板18的长度、宽度和厚度比例关系为:(18~27)∶(6~11)∶(4~6)。底板18的厚度是指在底板顶面7和底板底面14这两个平面之间的垂直距离。In the above technical solution, the ratio of the length, width and thickness of the bottom plate 18 is: (18-27): (6-11): (4-6). The thickness of the base plate 18 refers to the vertical distance between the two planes, the base plate top 7 and the base plate bottom 14 .
上述技术方案中,所述的安装支点2的锥帽形圆台的轴向主截面的锥形夹角为30度~70度。In the above technical solution, the taper angle of the main axial section of the conical cap-shaped circular truncated fulcrum 2 is 30°-70°.
上述技术方案中,所述的圆弧角3的半径大于或等于L型板宽度L2的1/8。In the above technical solution, the radius of the arc angle 3 is greater than or equal to 1/8 of the width L2 of the L-shaped plate.
上述技术方案中,所述的椭圆通孔5的孔面积不小于L型板侧板上表面16面积的1/4。In the above technical solution, the hole area of the elliptical through hole 5 is not less than 1/4 of the area of the upper surface 16 of the side plate of the L-shaped plate.
上述技术方案中,所述的L型板的底板18的宽度不小于L型板侧板部分长度的1/10。In the above technical solution, the width of the bottom plate 18 of the L-shaped plate is not less than 1/10 of the length of the side plate of the L-shaped plate.
上述技术方案中,所述的圆台型的安装支点2高度为30mm~40mm。In the above technical solution, the height of the installation fulcrum 2 of the frustum of a cone is 30mm-40mm.
本发明可通过下述技术方案予以实现。首先选取型号LY-12、尺寸约为310mm×220mm×80mm的铝板,在铝板上去掉一个尺度265mm×220mm×35mm的一部分,使剩下部分成一个纵向断面成L形立体结构的L型板1,侧板上表面16间距220mm×185mm的4个对称位置上开设直径15mm的安装通孔4。以侧板上表面16长度方向的几何平分线为对称中心线,在L型板1平面上铣出一个长短轴为160mm×130mm的椭圆通孔5,其中心位置在长度方向上向板顶部偏离板中心50mm,椭圆通孔5与底板顶面7之间开有1个(60±5)mm×(140±15)mm的长方形通孔6,长方形通孔6的一边侧壁距大椭圆孔侧壁10约30mm,长方形通孔6的另一边侧壁位于底板顶面7所在平面内,长方形通孔6的两侧距L型板侧板13两侧均为35mm,长方形通孔6侧壁与底板底面14所在平面之间设有2个供垂直方位安装的矩形截面通孔8,矩形截面通孔有25mm×13mm的截面,底板顶面7与底板底面14之间还有2个供垂直方位安装的底部安装通孔11。以侧板的椭圆通孔5中心为对称中心、在130mm×130mm的4个位置上设有凸出于侧板12的侧板上表面16约(35±5)mm的铝质圆台部分用作传感器的4个的安装支点2,圆台形安装支点2的上、底直径分别为Φ18mm和Φ35mm。为减少高次谐振干扰,圆弧角3加工成R≥50mm的圆弧角。The present invention can be realized through the following technical solutions. First select the model LY-12 aluminum plate with a size of about 310mm×220mm×80mm, and remove a part of the aluminum plate with a size of 265mm×220mm×35mm, so that the remaining part becomes an L-shaped three-dimensional structure with a longitudinal section. L-shaped plate 1 15mm installation through holes 4 with a diameter of 15mm are provided at 4 symmetrical positions with a pitch of 220mm×185mm on the upper surface 16 of the side plate. Taking the geometric bisector in the length direction of the upper surface 16 of the side plate as the center line of symmetry, mill out an elliptical through hole 5 with a long and short axis of 160mm×130mm on the plane of the L-shaped plate 1, and its center position deviates from the top of the plate in the length direction The center of the plate is 50mm, and there is one (60±5)mm×(140±15)mm rectangular through-hole 6 between the elliptical through-hole 5 and the top surface 7 of the bottom plate. The side wall 10 is about 30mm, and the other side wall of the rectangular through hole 6 is located in the plane of the top surface 7 of the bottom plate. There are two rectangular cross-section through holes 8 for vertical installation between the plane where the bottom surface 14 of the bottom plate is located. The rectangular cross-section through holes have a cross-section of 25mm×13mm. The bottom of azimuth installation installs through hole 11. With the center of the elliptical through hole 5 of the side plate as the center of symmetry, there are 4 positions of 130 mm × 130 mm provided with an aluminum round table part protruding from the upper surface of the side plate 12 of the side plate 16 by about (35 ± 5) mm. The four installation fulcrums 2 of the sensor, the upper and bottom diameters of the frustum-shaped installation fulcrums 2 are Φ18mm and Φ35mm respectively. In order to reduce high-order resonance interference, the arc angle 3 is processed into an arc angle of R≥50mm.
四个安装通孔4是L型板平放固定在振动测试平台时的安装孔,此时,L型板背面9为整个L型板与振动测试平台直接接触的面;通过底板18中矩形截面通孔8和底部安装通孔11使得L型板直立固定在振动测试平台上,此时,底板底面14是安装面。The four installation through holes 4 are the mounting holes for the L-shaped plate to be fixed on the vibration test platform. At this time, the back 9 of the L-shaped plate is the surface directly contacting the entire L-shaped plate with the vibration test platform; The through holes 8 and the bottom installation through holes 11 make the L-shaped plate upright and fixed on the vibration test platform. At this time, the bottom surface 14 of the bottom plate is the installation surface.
由于通用型振动测试平台的振动方向是沿单一垂直方向振动的,因此要在三维坐标方位试验被测部件就只能通过振动支架及被测部件的不同安装方位来实现。被测部件通过与四个安装支点2相对应即成正方形排列的4个安装脚用螺栓分别固定在安装支点2就可实现测试,在L型板背面9作安装面时所进行的测试就是被测部件的第一个方位测试;对于底板底面14是安装面的情形,此时四个支点螺孔17处于同一个垂直平面上,将被测部件通过四个安装脚固定在四个安装支点2上就可实现第二个方位的测试,再对被测部件相对于侧板13平面的垂直线旋转90度固定就可实现第三个方位的测试,从而就可实现了被测部件沿三个正交方向固定于振动测试平台上的全方位测试。Since the vibration direction of the general-purpose vibration test platform vibrates along a single vertical direction, it is only possible to test the component under test in a three-dimensional coordinate orientation through the vibration bracket and different installation orientations of the component under test. The tested component can be tested by fixing the four mounting feet corresponding to the four mounting fulcrums 2 that are arranged in a square with bolts to the mounting fulcrums 2 respectively. The test performed when the back 9 of the L-shaped board is used as the mounting surface is the The first orientation test of the component under test; for the case where the bottom surface 14 of the base plate is the mounting surface, the four fulcrum screw holes 17 are on the same vertical plane at this time, and the component under test is fixed on the four mounting fulcrums 2 through the four mounting feet. The test of the second orientation can be realized above, and then the test of the third orientation can be realized by rotating and fixing the component under test by 90 degrees relative to the vertical line of the plane of the side plate 13, so that the component under test can be tested along the three Orthogonal direction is fixed on the vibration test platform for omni-directional testing.
直接加工形成的棱形断面连结筋12的最大宽度处是30mm。The maximum width of the prismatic section connecting rib 12 formed by direct processing is 30 mm.
将传感器在支架上转动90度角换位安装即可实现在三维坐标方向的振动试验。The vibration test in the three-dimensional coordinate direction can be realized by rotating the sensor on the bracket at an angle of 90 degrees and installing it in position.
最后所应说明的是,以上实施例仅用以说明本发明的技术方案而非限制。尽管参照实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,对本发明的技术方案进行修改或者等同替换,都不脱离本发明技术方案的精神和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than limit them. Although the present invention has been described in detail with reference to the embodiments, those skilled in the art should understand that modifications or equivalent replacements to the technical solutions of the present invention do not depart from the spirit and scope of the technical solutions of the present invention, and all of them should be included in the scope of the present invention. within the scope of the claims.
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CN104142220B (en) * | 2014-07-23 | 2016-08-17 | 西安空间无线电技术研究所 | A kind of secular vibration experimental rig of rope-mesh type antenna metal net |
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