Gas heating furnace and smoke evacuation system thereof
Technical field
The present invention relates to the high-temperature heat treatment heating furnace, especially a kind of burner hearth side and the top gas heating furnace that all is provided with burner, and the smoke evacuation system of this gas heating furnace.
Background technology
Existing be used for heat treated high-temperature heater and distinguish by mode of heating and generally comprise resistance-heated furnace and gas heating furnace, distinguishing by structure has box type heater and chassis heating furnace.The burner hearth side of gas heating furnace is provided with burner, and the inside of burner hearth is provided with exhanst gas outlet, and burner hearth is connected with smoke evacuation system through exhanst gas outlet.
At present, existing gas heating furnace makes that bigger temperature difference appears in the zones of different in the burner hearth owing to only be provided with burner in the burner hearth side, is unfavorable for the heat treatment process of workpiece.On the other hand, because the temperature difference in the burner hearth is big, have to adopt the mode that prolongs burning time to carry out balance, cause fuel consumption more, burning time is than defectives such as length.
The smoke evacuation system of existing gas heating furnace generally comprises straight pipe type chimney, flue butterfly valve and the butterfly valve controller that vertically is installed on the ground, and the butterfly valve controller opens or closes according to the control flue butterfly valve of the pressure in the burner hearth.At present; There is following defective usually in existing gas heating furnace: after 1, the flue butterfly valve is opened; The stronger wind phenomenon of pulling out can appear in the straight pipe type chimney of smoke evacuation system; Cause the temperature and pressure decline in the burner hearth excessive, the heat in the stove is discharged by chimney in a large number, and the temperature and pressure in the burner hearth is unbalanced; 2, the temperature and pressure in the burner hearth is difficult for accurately control; 3, gas fuel consumes more; 4, heat treated part is second-rate.
Summary of the invention
The temperature and pressure that the purpose of this invention is to provide in a kind of burner hearth is comparatively balanced, burner hearth side and the top gas heating furnace that all is provided with burner; And the gas heating furnace smoke evacuation system that can accurately control the temperature and pressure in the burner hearth.
The objective of the invention is through adopting following technical scheme to realize:
Gas heating furnace and smoke evacuation system thereof comprise body of heater, fire door and burner, and body of heater is made up of the furnace shell of its side and the bell of end face; The body of heater inner surface is provided with high temperature resistant furnace lining, and the body of heater inner chamber constitutes burner hearth, and body of heater is provided with burner; One side of said body of heater is provided with fire door; Fire door and body of heater through articulating device form can folding be tightly connected, the contact-making surface of body of heater and fire door is provided with furnace panel, said burner comprises some burners and gas control valve; The side that burner is separately positioned on said burner hearth of the furnace body with above, said burner is connected with gas pipeline;
The burner hearth of said heating furnace is connected with smoke evacuation system through exhanst gas outlet; Said smoke evacuation system comprises square chest, flue butterfly valve, heat regenerator, smoke evacuation adjuster, compensator, hot air duct, flue, flue gas shroud and smoke exhaust pipe; Said burner hearth is communicated with square chest, heat regenerator, compensator, flue butterfly valve and smoke evacuation adjuster through exhanst gas outlet successively; Said hot air duct is communicated with heat regenerator; The top of said smoke evacuation adjuster is provided with the flue gas shroud, the flue gas shroud and the smoke evacuation adjuster between from a distance; Said flue gas shroud is communicated with smoke exhaust pipe through flue, bend pipe, and smoke exhaust pipe is fixedly installed on the base through support.
As optimal technical scheme of the present invention, said bend pipe comprises elbow one, flue conical pipe and elbow two, and said flue is connected through the larger diameter end of elbow one with the flue conical pipe, and the smaller diameter end of flue conical pipe is connected with said smoke exhaust pipe through elbow two.
As optimal technical scheme of the present invention, said fume pipe is covered with and is taper shape, and the diameter of flue gas shroud lower end is greater than the diameter of said smoke evacuation adjuster; The axis of said flue conical pipe and the angle between the horizontal line are less than 45 degree.
As optimal technical scheme of the present invention, said compensator is connected with base through fixed mount and fixes.
As optimal technical scheme of the present invention, said hot air duct is connected with said gas pipeline through combustion fan.
As optimal technical scheme of the present invention, said fire door flexibly connects through the open-close type that elevating mechanism and body of heater form vertical direction.
As optimal technical scheme of the present invention; Said heating furnace also is provided with the chassis that can pass in and out burner hearth, is provided with the material pier above the chassis, is provided with roller and track below the chassis; Said chassis is connected with the chassis driving mechanism, and the chassis driving mechanism can drive chassis turnover burner hearth.
As optimal technical scheme of the present invention; Be provided with mechanical sealing mechanism between said chassis side and the burner hearth sidewall; Mechanical sealing mechanism comprises hydraulic means, lever and is provided with the slotting tool of refractory seals filler that hydraulic means realizes that through lever actuated slotting tool and said chassis side the movable sealing that can separate is connected.
As optimal technical scheme of the present invention, be provided with the thermocouple and the pressure sensor that are connected with control device in the burner hearth of said body of heater, said control device is connected with the butterfly valve controller, and the butterfly valve controller can drive the folding of flue butterfly valve.
As optimal technical scheme of the present invention, the relative position of said burner hearth of the furnace body two sides is respectively equipped with a plurality of combustion of natural gas mouths, and the centre position above the burner hearth is provided with a plurality of combustion of natural gas mouths; The burner of said burner hearth two sides is updraft impulse burners, and the burner above the said burner hearth is a flat flame burner.
The invention has the beneficial effects as follows: with respect to prior art, burner hearth of the present invention side and toply all be provided with the combustion of natural gas mouth, thus make heat up in the stove very fast, and the temperature in the burner hearth more evenly, more easy to control.
The conical pipe that smoke evacuation system of the present invention adopts separated smoke shroud, elbow and diameter to reduce gradually; What effectively reduce chimney pulls out the wind phenomenon; Reduce scattering and disappearing of furnace heat; Thereby can accurately control the temperature and pressure in the burner hearth through the switch of control butterfly valve, make the temperature and pressure in the burner hearth comparatively balanced.Gas fuel of the present invention consumes less, and the quality of heat treated part is better.
Description of drawings
Below in conjunction with accompanying drawing and specific embodiment the present invention is described further:
Fig. 1 is a main TV structure sketch map of the present invention;
Fig. 2 is the plan structure sketch map of Fig. 1;
Fig. 3 is the partial structurtes sketch map at fire door of the present invention position;
Fig. 4 is the broken section structural representation of body of heater of the present invention;
Fig. 5 is the structural representation of smoke evacuation system of the present invention;
Fig. 6 is the partial structurtes sketch map of smoke evacuation system of the present invention;
Fig. 7 is an A-A sectional structure sketch map among Fig. 6.
Among the figure: 1, fire door, 2, elevating mechanism, 3, furnace shell, 4, burner, 5, furnace lining, 6, smoke evacuation system; 7, material pier, 8, bell, 9, blower fan, 10, thermocouple, 11, chassis, 12, sealing mechanism; 13, panel, 14, the chassis driving mechanism, 15, exhanst gas outlet, 21, square chest, 22, the flue butterfly valve, 23, heat regenerator; 24, compensator fixed mount, 25, the smoke evacuation adjuster, 26, compensator, 27, hot air duct, 28, flue, 281, the flue gas shroud; 282, flue conical pipe, 283, elbow one, 284, elbow two, 29, smoke exhaust pipe, 30, the smoke exhaust pipe support.
The specific embodiment
To shown in Figure 7, gas heating furnace and smoke evacuation system thereof comprise body of heater, fire door 1 and burner like Fig. 1; Body of heater is made up of the furnace shell 3 of its side and the bell 8 of end face; The body of heater inner surface is provided with high temperature resistant furnace lining 5, and the body of heater inner chamber constitutes burner hearth, and body of heater is provided with burner.One side of said body of heater is provided with fire door 1, fire door 1 and body of heater through articulating device form can folding be tightly connected, the contact-making surface of body of heater and fire door 1 is provided with furnace panel 13.The said burner of present embodiment comprises some combustion of natural gas mouths 4 and gas control valve, the side that burner 4 is separately positioned on said burner hearth of the furnace body with above, burner 4 is connected with gas pipeline through gas control valve.
In the present embodiment; The burner hearth of said heating furnace is connected with smoke evacuation system 6 through exhanst gas outlet 15, and said smoke evacuation system 6 comprises square chest 21, flue butterfly valve 22, heat regenerator 23, smoke evacuation adjuster 25, compensator 26, hot air duct 27, flue 28, flue gas shroud 281 and smoke exhaust pipe 29.Said burner hearth is communicated with square chest 21, heat regenerator 23, compensator 26, flue butterfly valve 22 and smoke evacuation adjuster 25 through exhanst gas outlet 15 successively; Said hot air duct 27 is communicated with heat regenerator 23; The top of said smoke evacuation adjuster 25 is provided with flue gas shroud 281, flue gas shroud 281 and the smoke evacuation adjuster 25 between from a distance.Flue gas shroud 281 is communicated with smoke exhaust pipe 29 through flue 28, bend pipe, and smoke exhaust pipe 29 is fixedly installed on the base through support 30.
The said bend pipe of present embodiment comprises elbow 1, flue conical pipe 282 and elbow 2 284; Said flue 28 is connected through the larger diameter end of elbow 1 with flue conical pipe 282, and the smaller diameter end of flue conical pipe 282 is connected with said smoke exhaust pipe 29 through elbow 2 284.Said flue gas shroud 281 is made as taper shape; The diameter of flue gas shroud 281 lower ends is greater than the diameter of said smoke evacuation adjuster 25; The axis of said flue conical pipe 282 and the angle between the horizontal line are less than 45 degree, and the present invention gets the axis and the angle between the horizontal line of flue conical pipe 282 and spends as preferred embodiment less than 15.
Compensator 26 of the present invention is connected with base through fixed mount 24 and fixes.Said hot air duct 27 is connected with said burner through combustion fan 9, making full use of waste heat, saves the energy, reduces the consumption of natural gas.Present embodiment fire door 1 flexibly connects through the open-close type that elevating mechanism 2 and body of heater form vertical direction.Heating furnace also is provided with the chassis 11 that can pass in and out burner hearth, is provided with material pier 7 above the chassis 11, is provided with roller and track below the chassis 11, and chassis 11 is connected with chassis driving mechanism 14, and chassis driving mechanism 14 can drive chassis 11 and pass in and out burner hearths.
Be provided with mechanical sealing mechanism 12 between said chassis 11 sides and the burner hearth sidewall; Mechanical sealing mechanism 12 comprises hydraulic means, lever and is provided with the slotting tool of refractory seals filler that hydraulic means realizes that through lever actuated slotting tool and said chassis 11 sides the movable sealing that can separate is connected.Be provided with the thermocouple 10 and the pressure sensor that are connected with control device in the burner hearth of said body of heater, said control device is connected with the butterfly valve controller, and the butterfly valve controller can drive 22 foldings of flue butterfly valve.The relative position of burner hearth of the furnace body of the present invention two sides is respectively equipped with a plurality of combustion of natural gas mouths 4, and the centre position above the burner hearth is provided with a plurality of combustion of natural gas mouths 4; The burner 4 of said burner hearth two sides is updraft impulse burners, and the burner 4 above the burner hearth is flat flame burners.The layout of burner hearth internal combustion burner of the present invention is more reasonable, thus make heat up in the stove very fast, and the temperature in the burner hearth more evenly, more easy to control.