CN102669576A - Puffed coarse grain food producing method - Google Patents
Puffed coarse grain food producing method Download PDFInfo
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- CN102669576A CN102669576A CN2012101171376A CN201210117137A CN102669576A CN 102669576 A CN102669576 A CN 102669576A CN 2012101171376 A CN2012101171376 A CN 2012101171376A CN 201210117137 A CN201210117137 A CN 201210117137A CN 102669576 A CN102669576 A CN 102669576A
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Abstract
The invention discloses a puffed coarse grain food producing method. The puffed coarse grain food producing method comprises the following steps: carefully selecting pop rice for use; baking and frying peanuts, and carefully selecting and crushing the peanuts for use; baking and frying sesame seeds; adding white sugar, palm oil, maltose syrup and salt water, heating and boiling sugar; mixing prepared materials, and frying and molding the materials to obtain the puffed coarse grain food; packaging internally; bagging and measuring; sealing and boxing; and detecting metals. According to the technical scheme, the formulation is optimized and stable; a product is good in reproducibility; after batch production, the cost can be reduced and the mouth feel is correspondingly stable; furthermore, after automatic extrusion molding, the production efficiency can be improved and the labor cost can be saved; and in addition, a metal detector is used for detection, so that whether fragments of metal substances are left in the product due to tool damage of an automatic molding machine and other reasons can be detected, thus avoiding the quality problem of the product.
Description
Technical field
The present invention relates to a kind of method for producing of food, be specifically related to a kind of production method of coarse food grain dilated food.
Background technology
Dilated food be with the less cereal of water content, potato class, beans etc. as primary raw material, through pressurization, make the volumetric expansion of raw material itself after the heat treated, variation has also taken place in inner institutional framework, through processing, processing after the moulding.Coarse food grain is after expanded, and thick and stiff institutional framework is damaged, and does not again see the appearance of coarse food grain, can not eat the flavor of coarse food grain, and mouthfeel is soft, and food flavor improves, nice.Coarse food grain has become prepared food after expanded, can directly dash food with boiling water, or process compressed foods, or promptly can be made into numerous food through processing slightly.Edible easy, save time.As long as grain department or factories and miness, enterprise, office, school's supply swelling powder can be processed modulation in family or collectiveity canteen, become instant food worthy of the name.The nutritional labeling storage rate of dilated food and digestibility are all than higher, and this just explains the nutrition not influence of puffing process to food, and its digestibility is more taller than unpuffed.Dilated food also has storage of being easy to and low-cost advantage, so developed recently is very fast.
At present existing dilated food enterprise major part be individual workship, and production technology is uneven, technological instability, and molding mode is offhand, greatly reduces production efficiency, reduced the stability of dilated product quality to a certain extent.
Summary of the invention
One of the object of the invention is to provide that a kind of production efficiency is high, the production method of the coarse food grain dilated food of stable processing technique.
For realizing the object of the invention, the present invention adopts following technical scheme:
A kind of production method of coarse food grain dilated food comprises:
Rice material anthosin choosing back is subsequent use;
The peanut baking is fried, and selected back is pulverized subsequent use;
Fry the sesame baking subsequent use;
White granulated sugar, palm oil, malt syrup, saline solution are mixed the back intensification stirs off;
Material in the above-mentioned steps is mixed frying afterwards, promptly make the coarse food grain dilated food after the moulding.Through inner packing, vanning, metal detection are measured, seal in pack then.
Scheme further is: the usage ratio of said popped rice, palm oil, white granulated sugar, malt syrup, peanut, sesame, saline solution is: the popped rice of per 100 weight portions; The palm oil that adds 50 to 78 weight portions; The white granulated sugar of 95 to 145 weight portions, the malt syrup of 10 to 20 weight portions, the peanut of 10 to 20 weight portions; The sesame of 1 to 2 weight portion, the weight percent concentration of 1 to 2 weight portion are 5% saline solution.
Scheme further is: every pot of baking of said baking is 50kg to 75kg, and baking temperature is 60 ℃ ± 5 ℃, stoving time: 30min to 60min.
Scheme further is: the temperature of said sugar cook is 160 ℃ ± 10 ℃, and the sugar cook time is 100s to 150s.
Scheme further is: 65 ℃ ± 5 ℃ of said frying temperature, the time is 20s to 50s.
Scheme further is: said moulding is to adopt direct fashion of extrusion moulding, and briquetting pressure is 4～6MPa, and the semi-finished product form after the moulding can be strip and block, round pie or pole shape, also can be other shapes.
Scheme further is: after inner packing, perhaps seal vanning after, adopt metal detector to test, in the product metallics is arranged as finding, then reclaim and scrap processing.
Said metal detection is to adopt metal detector to survey metallicses such as whether the cutter fragment is arranged in the product to exist.Metal detector can be installed on-line monitoring and monitor in real time after the semi-finished product inner packing; Also can find have under the production abnormal conditions such as the automatic moulding rounding machine cutter is damaged; Finished product to after the vanning of this abnormal time section is taked remedial measures; The devanning report bag detects through metal detector one by one, and defective work is done to scrap processing.
In addition; In the present invention; The raw material popped rice that adopts can be the coarse food grain popped rice of single variety, and a kind of as in millet popped rice, rice popped rice, highland barley wheat, wheat wheat, birchleaf viburnum root, black rice popped rice or the like also can be that two or more coarse food grain popped rices are mixed with and form.
These popped rices are all through obtaining the coarse food grain raw material through expanded production, can in situ preparations, also can obtain by the outside buying.If in situ preparation can adopt following mode:
The moisture weight percent content of control coarse food grain raw material is 13%～14%, and according to the weight ratio raw material: the ratio of water=20: 1～60: 1 adds water in the raw material and to mix; Measure mixed raw material weight 1300g～1600g in corn-popping machine, and make the injected volume of raw material be no more than 2/3 of corn-popping machine total amount, corn-popping machine is heated; When corn-popping machine jar internal pressure reaches expanded suitable pressure 0.5MPa～1.5MPa; Stop heating, the corn-popping machine jar is taken off, the seal cover of bump corn-popping machine jar; Make a jar inner high voltage product flown out, make because of clashing in jar.In order to guarantee the quality of popped rice, can the popped rice after expanded be poured in the screen cloth and roughly select, eliminate too broken, deformed popped rice and other impurity.
Adopt technical scheme of the present invention, prescription is optimized and is stable, and good repetitiveness produce the back cost in batches and also can be reduced, and mouthfeel is also corresponding stable.After passing through automatic extrusion modling in addition, can enhance productivity, practice thrift cost of labor.In addition, adopt metal detector to test among the present invention, whether exist in the product owing to damaged or the like the reason of automatic moulding rounding machine cutter is retained in the metallics in the product, avoid the product quality defects thereby can detect.
The specific embodiment
Embodiment one
A kind of production method of coarse food grain dilated food comprises:
The rice popped rice 100kg that takes by weighing after selected is subsequent use;
Peanut baking is fried, and 70kg/ pot, baking temperature are 60 ℃, and stoving time 55min pulverizes after selected then again, and the peanut 15kg that takes by weighing pulverizing is subsequent use;
The sesame baking is fried, and 50kg/ pot, baking temperature are 55 ℃, stoving time 30min, and the sesame 1.5kg that takes by weighing baking then is subsequent use;
Intensification is stirred off after taking by weighing white granulated sugar 110kg, palm oil 55kg, malt syrup 10kg, 5% saline solution 1kg, and the sugar cook temperature is 160 ℃, and time 140s stirs off;
Material in the above-mentioned steps is mixed frying afterwards, 65 ℃ of frying temperature, the time is 30s, adopts direct fashion of extrusion moulding, briquetting pressure is 5MPa, promptly makes the coarse food grain dilated food after the moulding.Through inner packing, vanning, metal detection are measured, seal in pack then.
The use of metal detector is to find have under the production abnormal conditions such as the automatic moulding rounding machine cutter is damaged, the finished product of this abnormal time section is taked remedial measures, and the devanning report bag detects through metal detector one by one, and defective work is done to scrap processing.
Wherein the rice popped rice is expanded through following expanded mode:
Coarse food grain raw material rice moisture 13%, according to the weight ratio rice: the ratio of water=25: 1 adds water in the raw material rice and to mix; Measure mixed material weight 1400g in corn-popping machine, and make the injected volume of raw material be no more than 2/3 of corn-popping machine total amount, corn-popping machine is heated; When corn-popping machine jar internal pressure reaches expanded suitable pressure 0.5MPa; Stop heating, the corn-popping machine jar is taken off, the seal cover of bump corn-popping machine jar; Make a jar inner high voltage product flown out, obtain popped rice because of clashing in jar.In order to guarantee the quality of rice popped rice, can the rice popped rice after expanded be poured in the screen cloth and roughly select, eliminate too broken, deformed rice popped rice and other impurity.
Embodiment two
A kind of production method of coarse food grain dilated food comprises:
20kg is subsequent use to take by weighing wheat wheat 80kg, highland barley wheat wheat after selected;
Peanut baking is fried, and 75kg/ pot, baking temperature are 65 ℃, and stoving time 60min pulverizes after selected then again, and the peanut 10kg that takes by weighing pulverizing is subsequent use;
The sesame baking is fried, and 70kg/ pot, baking temperature are 55 ℃, stoving time 50min, and the sesame 1kg that takes by weighing baking then is subsequent use;
Intensification is stirred off after taking by weighing white granulated sugar 95kg, palm oil 50kg, malt syrup 10kg, 5% saline solution 2kg, and the sugar cook temperature is 150 ℃, and time 125s stirs off;
Material in the above-mentioned steps is mixed frying afterwards, 60 ℃ of frying temperature, the time is 50s, adopts direct fashion of extrusion moulding, briquetting pressure is 4MPa, promptly makes the coarse food grain dilated food after the moulding.Through inner packing, vanning, metal detection are measured, seal in pack then.
The use of metal detector is to find have under the production abnormal conditions such as the automatic moulding rounding machine cutter is damaged, the finished product of this abnormal time section is taked remedial measures, and the devanning report bag detects through metal detector one by one, and defective work is done to scrap processing.
Wherein the wheat wheat is expanded through following expanded mode:
Coarse food grain materials of wheat moisture 13.5%, according to the weight ratio wheat: the ratio of water=35: 1 adds water in the materials of wheat and to mix; Measure mixed material weight 1450g in corn-popping machine, and make the injected volume of raw material be no more than 2/3 of corn-popping machine total amount, corn-popping machine is heated; When corn-popping machine jar internal pressure reaches expanded suitable pressure 1.0MPa; Stop heating, the corn-popping machine jar is taken off, the seal cover of bump corn-popping machine jar; Make a jar inner high voltage product flown out, obtain the wheat wheat because of clashing in jar.In order to guarantee the quality of wheat wheat, can the wheat wheat after expanded be poured in the screen cloth and roughly select, eliminate too broken, deformed wheat wheat and other impurity.
The highland barley wheat is expanded through following expanded mode:
Coarse food grain raw material highland barley moisture 14%, according to the weight ratio highland barley: the ratio of water=55: 1 adds water in the raw material highland barley and to mix; Measure mixed material weight 1600g in corn-popping machine, and make the injected volume of raw material be no more than 2/3 of corn-popping machine total amount, corn-popping machine is heated; When corn-popping machine jar internal pressure reaches expanded suitable pressure 1.5MPa; Stop heating, the corn-popping machine jar is taken off, the seal cover of bump corn-popping machine jar; Make a jar inner high voltage product flown out, obtain the highland barley wheat because of clashing in jar.In order to guarantee the quality of highland barley wheat, can the highland barley wheat after expanded be poured in the screen cloth and roughly select, eliminate too broken, deformed highland barley wheat and other impurity.
Embodiment three
A kind of production method of coarse food grain dilated food comprises:
Take by weighing the millet popped rice 100kg after selected;
Peanut baking is fried, and 60kg/ pot, baking temperature are 50 ℃, and stoving time 50min pulverizes after selected then again, and the peanut 20kg that takes by weighing pulverizing is subsequent use;
The sesame baking is fried, and 60kg/ pot, baking temperature are 60 ℃, stoving time 35min, and the sesame 2kg that takes by weighing baking then is subsequent use;
Intensification is stirred off after taking by weighing white granulated sugar 145kg, malt syrup 20kg, palm oil 78kg, malt syrup 20kg, 5% saline solution 1.5kg, and the sugar cook temperature is 170 ℃, and time 120s stirs off;
Material in the above-mentioned steps is mixed frying afterwards, 70 ℃ of frying temperature, the time is 20s, adopts direct fashion of extrusion moulding, briquetting pressure is 6MPa, promptly makes the coarse food grain dilated food after the moulding.Through inner packing, vanning, metal detection are measured, seal in pack then.
The use of metal detector is on-line monitoring to be installed monitor in real time after the semi-finished product inner packing, and defective work is done to scrap processing.
Wherein the millet popped rice is expanded through following expanded mode:
Coarse food grain raw material millet moisture 13.5%, according to the weight ratio millet: the ratio of water=35: 1 adds water in the raw material millet and to mix; Measure mixed material weight 1500g in corn-popping machine, and make the injected volume of raw material be no more than 2/3 of corn-popping machine total amount, corn-popping machine is heated; When corn-popping machine jar internal pressure reaches expanded suitable pressure 1.2MPa; Stop heating, the corn-popping machine jar is taken off, the seal cover of bump corn-popping machine jar; Make a jar inner high voltage product flown out, obtain the millet popped rice because of clashing in jar.In order to guarantee the quality of millet popped rice, can the millet popped rice after expanded be poured in the screen cloth and roughly select, eliminate too broken, deformed millet popped rice and other impurity.
Embodiment four
A kind of production method of coarse food grain dilated food comprises:
Take by weighing the wheat wheat 100kg after selected;
Peanut baking is fried, and 50kg/ pot, baking temperature are 60 ℃, and stoving time 45min pulverizes after selected then again, and the peanut 10kg that takes by weighing pulverizing is subsequent use;
The sesame baking is fried, and 55kg/ pot, baking temperature are 65 ℃, stoving time 30min, and the sesame 1kg that takes by weighing baking then is subsequent use;
Intensification is stirred off after taking by weighing white granulated sugar 95kg, palm oil 50kg, malt syrup 10kg, 5% saline solution 1kg, and the sugar cook temperature is 155 ℃, and time 130s stirs off;
Material in the above-mentioned steps is mixed frying afterwards, 60 ℃ of frying temperature, the time is 40s, adopts direct fashion of extrusion moulding, briquetting pressure is 5MPa, promptly makes the coarse food grain dilated food after the moulding.Through inner packing, vanning, metal detection are measured, seal in pack then.
The use of metal detector is on-line monitoring to be installed monitor in real time after the semi-finished product inner packing, and defective work is done to scrap processing.
Wherein the wheat wheat is expanded through following expanded mode:
Coarse food grain materials of wheat moisture 13.5%, according to the weight ratio wheat: the ratio of water=35: 1 adds water in the materials of wheat and to mix; Measure mixed material weight 1450g in corn-popping machine, and make the injected volume of raw material be no more than 2/3 of corn-popping machine total amount, corn-popping machine is heated; When corn-popping machine jar internal pressure reaches expanded suitable pressure 1.0MPa; Stop heating, the corn-popping machine jar is taken off, the seal cover of bump corn-popping machine jar; Make a jar inner high voltage product flown out, obtain the wheat wheat because of clashing in jar.In order to guarantee the quality of wheat wheat, can the wheat wheat after expanded be poured in the screen cloth and roughly select, eliminate too broken, deformed wheat wheat and other impurity.
Claims (8)
1. the production method of a coarse food grain dilated food is characterized in that comprising:
Rice material anthosin choosing back is subsequent use;
The peanut baking is fried, and selected back is pulverized subsequent use;
Fry the sesame baking subsequent use;
White granulated sugar, palm oil, malt syrup, saline solution are mixed the back intensification stirs off;
Material in the above-mentioned steps is mixed frying afterwards, promptly make the coarse food grain dilated food after the moulding.
2. according to the production method of the said coarse food grain dilated food of claim 1; It is characterized in that: the usage ratio of said popped rice, palm oil, white granulated sugar, malt syrup, peanut, sesame, saline solution is: the popped rice of per 100 weight portions, the palm oil of adding 50 to 78 weight portions, the white granulated sugar of 95 to 145 weight portions; The malt syrup of 10 to 20 weight portions; The peanut of 10 to 20 weight portions, the sesame of 1 to 2 weight portion, the weight percent concentration of 1 to 2 weight portion is 5% saline solution.
3. according to the production method of the said coarse food grain dilated food of claim 1, it is characterized in that: every pot of baking of said baking is 50kg to 75kg, and baking temperature is 60 ℃ ± 5 ℃, stoving time: 30min to 60min.
4. according to the production method of the said coarse food grain dilated food of claim 1, it is characterized in that: the temperature of said sugar cook is 160 ℃ ± 10 ℃, and the sugar cook time is 100s to 150s.
5. according to the production method of the said coarse food grain dilated food of claim 1, it is characterized in that: 65 ℃ ± 5 ℃ of said frying temperature, the time is 20s to 50s.
6. according to the production method of the said coarse food grain dilated food of claim 1, it is characterized in that: said moulding is to adopt direct fashion of extrusion moulding, and briquetting pressure is 4～6MPa; Semi-finished product form after the moulding is strip and block, round pie or pole shape.
7. according to the production method of the said coarse food grain dilated food of the arbitrary claim of claim 1 to 6, it is characterized in that: after making the coarse food grain dilated food, through inner packing, vanning is measured, is sealed in pack then.
8. according to the production method of the said coarse food grain dilated food of claim 7, it is characterized in that: after inner packing, perhaps seal vanning after, adopt metal detector to test, in the product metallics is arranged as finding, then reclaim and scrap processing.
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| CN2012101171376A CN102669576A (en) | 2012-04-19 | 2012-04-19 | Puffed coarse grain food producing method |
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| CN2012101171376A CN102669576A (en) | 2012-04-19 | 2012-04-19 | Puffed coarse grain food producing method |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103829018A (en) * | 2014-02-24 | 2014-06-04 | 郎溪县睿智生产力促进中心有限公司 | Candied rice puff with peanuts and lilies |
| CN103829021A (en) * | 2014-02-24 | 2014-06-04 | 郎溪县睿智生产力促进中心有限公司 | Candied rice puff with vision health function |
| CN106923190A (en) * | 2017-02-28 | 2017-07-07 | 四川徽记食品股份有限公司 | " dry sushi " dilated food and preparation method thereof |
| CN106962786A (en) * | 2017-02-28 | 2017-07-21 | 四川徽记食品股份有限公司 | Fresh flower series dilated food and preparation method thereof |
| CN108887578A (en) * | 2018-07-19 | 2018-11-27 | 陈杰 | A kind of dilated food and preparation method thereof |
| CN113317490A (en) * | 2021-06-25 | 2021-08-31 | 四川徽记食品股份有限公司 | Low-sugar adhesive and preparation method and application thereof |
| US11484050B2 (en) | 2016-02-11 | 2022-11-01 | The Hershey Company | Crispy pulse products and processes of making the same |
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| US20030194472A1 (en) * | 2002-03-18 | 2003-10-16 | Jensen Michael Laurence | Flavored popcorn product, and methods |
| CN101095426A (en) * | 2007-07-20 | 2008-01-02 | 杨丽华 | Cake and the method for making the same |
| CN101836712A (en) * | 2010-06-22 | 2010-09-22 | 西昌航飞苦荞科技发展有限公司 | Buckwheat popcorn, instant fast food and preparation method thereof |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN2364698Y (en) * | 1999-01-03 | 2000-02-23 | 罗慰先 | Laminated granular caked foodstuff |
| US20030194472A1 (en) * | 2002-03-18 | 2003-10-16 | Jensen Michael Laurence | Flavored popcorn product, and methods |
| CN101095426A (en) * | 2007-07-20 | 2008-01-02 | 杨丽华 | Cake and the method for making the same |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103829018A (en) * | 2014-02-24 | 2014-06-04 | 郎溪县睿智生产力促进中心有限公司 | Candied rice puff with peanuts and lilies |
| CN103829021A (en) * | 2014-02-24 | 2014-06-04 | 郎溪县睿智生产力促进中心有限公司 | Candied rice puff with vision health function |
| US11484050B2 (en) | 2016-02-11 | 2022-11-01 | The Hershey Company | Crispy pulse products and processes of making the same |
| CN106923190A (en) * | 2017-02-28 | 2017-07-07 | 四川徽记食品股份有限公司 | " dry sushi " dilated food and preparation method thereof |
| CN106962786A (en) * | 2017-02-28 | 2017-07-21 | 四川徽记食品股份有限公司 | Fresh flower series dilated food and preparation method thereof |
| CN108887578A (en) * | 2018-07-19 | 2018-11-27 | 陈杰 | A kind of dilated food and preparation method thereof |
| CN113317490A (en) * | 2021-06-25 | 2021-08-31 | 四川徽记食品股份有限公司 | Low-sugar adhesive and preparation method and application thereof |
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Application publication date: 20120919 |