CN102663954A - Dual-purpose gear generating instrument - Google Patents

Dual-purpose gear generating instrument Download PDF

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Publication number
CN102663954A
CN102663954A CN2012101465581A CN201210146558A CN102663954A CN 102663954 A CN102663954 A CN 102663954A CN 2012101465581 A CN2012101465581 A CN 2012101465581A CN 201210146558 A CN201210146558 A CN 201210146558A CN 102663954 A CN102663954 A CN 102663954A
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China
Prior art keywords
gear
frame
supporting plate
disk
slide carriage
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Granted
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CN2012101465581A
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Chinese (zh)
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CN102663954B (en
Inventor
罗卫平
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Shandong Yuncheng Hongfeng Textile Co ltd
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Jinling Institute of Technology
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Priority to CN201210146558.1A priority Critical patent/CN102663954B/en
Publication of CN102663954A publication Critical patent/CN102663954A/en
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Publication of CN102663954B publication Critical patent/CN102663954B/en
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Abstract

The invention provides a dual-purpose gear generating instrument. The dual-purpose gear generating instrument comprises a frame, a rack cutter, a support plate, a circular disk, a nut cap, a fixed disk, a gear cutter, a positioning plate, a driven gear and a slide carriage, wherein the slide carriage is arranged in a slide carriage sliding groove of the frame; the positioning plate is fixed above the frame; the slide carriage is provided with two gear support bars; the driven gear is inserted into the gear support bar on the lower side of the slide carriage; the gear cutter is inserted into the gear support bar on the upper side of the slide carriage; the gear cutter comprises a main meshing gear and a sectorial cutter; the main meshing gear of the gear cutter is meshed with the driven gear; and the tooth part of the sectorial cutter of the gear cutter is pressed on the circular disk. According to the dual-purpose gear generating instrument, the structure of the conventional gear generating instrument is improved, and students can perform rack cutter machining gear simulation tests and gear cutter machining gear simulation tests, so that the students can deeply understand rack cutter machining gears and gear cutter machining gears.

Description

A kind of dual-purpose gear generating appearance
Technical field
The present invention relates to the teaching equipment field, particularly a kind of dual-purpose gear generating appearance.
 
Background technology
Generating method be utilize a pair of gear (or rack-and-pinion) when intermeshing its conjugate profiles each other the principle of envelope process the gear teeth; Add man-hour, wherein one take turns (or tooth bar) for cutter, another is a wheel blank; Both guarantee the angular velocity ratio transmission fixed; As a pair of real gear (or rack-and-pinion) engaged transmission, simultaneously cutter also along wheel blank axially make cutting movement, the flank profil of institute's cut gear resembles the envelope of blade in each position like this.If with involute urve as cutter tooth-profile; Then its envelope must also be an involute urve; Owing to can't see blade forms envelope in each position process man-hour in actual adding; So demonstrate through the generate appearance and between wheel blank and cutter rolling cut to be cut process, each position that cutter blade once occupied when " cutting " is recorded on drawing with pencil, just can be observed the process of gear generating.
At present, gear generating appearance as shown in Figure 1 drafting gear commonly used comprises frame 1 ', tooth bar slotting tool 2 ', screw rod 3 ', supporting plate 4 ', disk 5 ' and block 6 ' in teaching, and its used cutter is a tooth bar slotting tool 2 '; Disk 5 ' represent the wheel blank of being made gear and be installed on the frame 1 ' its can rotate around the O axle, represent the tooth bar slotting tool 2 ' of cutting tool to be installed on the planker 4 ' rotary screw 3 ' during adjusting; Can make the toothed region of tooth bar slotting tool 2 ' be placed in each diverse location of relative disk 5 '; The radial distance at expression tooth bar slotting tool 2 ' cutter center line to wheel blank center moves apart from Xm, can obtain through the reading on the left side; When aliging two zero points; The center line of expression reference circle and rack cutter is tangent, i.e. cutting master gear, if two zero points Xm apart; Represent that then the gear compound graduation circle separates the cutting X-gear with the tooth bar center line.
At present school uses gear generating appearance as shown in Figure 1 to draw gear mostly, be to position cutting on the circular paper on the circular external part that a roundlet is enclosed within it disk 5 ' more earlier, therefore since roundlet cut; Its radius is if cut too smallly, and then the student is difficult for circular paper is enclosed within on the circular external part, if the excessive circle that then can cause is eccentric; And owing to be to position the moving carriage 4 ' regular meeting that draws often through circular external part to drive paper and move; The accuracy of the drawing that influence is drawn, and because the gear generating appearance in use, is the end that first moving carriage 4 ' is pushed into tooth bar slotting tool 2 ' in the generate appearance; Move the distance about 3mm to the other end then; Draw, so constantly move down, finally these dense profiles of tooth promptly demonstrate the envelope of oneself; Be by the tooth curve of gear cutting machine, displacement is excessive because this device operator is difficult to hold for student so displacement mostly then is difficult to draw out tooth curve.
Inventor herein such as Fig. 2 improve original gear generate appearance structure for this reason, change the column external part of original disk 5 ' into a plurality of pin portion, when the student uses with the paper circle directly nail on disk, can position; Make that paper circle location is more accurate; More convenient to operate, position through a plurality of pin portion, thereby can not being moved when rotated, disk 5 ' improves the accuracy of drawing greatly; And this patent is provided with elasticity extension and corrugated part; The elasticity extension may be stuck in the different wave troughs of corrugated part during mobile pallet 4 ', can supporting plate 4 ' be moved 2~3mm through sensation, and the student uses very convenient; The tooth curve of the gear of being drawn is more accurate, and the applicant has applied for 201120110327.6 utility models to this scheme and obtained the authorization.
Can only carry out tooth bar slotting tool Machining of Gear simulation test but this gear generating appearance is the same with original gear generate appearance; Can not carry out cam shaper cutter Machining of Gear simulation test; The applicant hopes this gear generating appearance is further improved because cam shaper cutter Machining of Gear simulation test is the same basically with tooth bar slotting tool Machining of Gear simulation test principle; Can carry out tooth bar slotting tool Machining of Gear simulation test and can carry out cam shaper cutter Machining of Gear simulation test again, thereby can make the student that tooth bar slotting tool Machining of Gear and cam shaper cutter Machining of Gear are had more deep understanding.
 
Summary of the invention
To above problem, the present invention makes the student can carry out tooth bar slotting tool Machining of Gear simulation test and can carry out cam shaper cutter Machining of Gear simulation test again through existing gear generating appearance structure is improved; Thereby make the student more deep understanding arranged to tooth bar slotting tool Machining of Gear and cam shaper cutter Machining of Gear, for reaching this purpose, the present invention provides a kind of dual-purpose gear generating appearance; Said gear generating appearance comprises frame, tooth bar slotting tool, supporting plate, disk, block and shaft collar, and said frame bottom is provided with support member, and said disk passes through screw retention on frame; Between said screw and the frame shaft collar is installed, said disk comprises the tooth portion that connects, circle portion and block fixture, and the supporting plate slide slot is arranged on the said frame; Said supporting plate one side has and the corresponding sliding part of frame supporting plate slide slot grooved; Said supporting plate is installed in through sliding part in the slide slot of frame, and the supporting plate upside has the gear teeth, and the said supporting plate gear teeth are connected tooth portion and are meshed with disk; Said disk circle portion is on the supporting plate gear teeth; There is the block fixture in central authorities of said disk circle portion, and said block is fixed in the disk circle portion through the block fixture, and said tooth bar slotting tool upside has toothed region; There are 2 bar shaped mounting grooves at tooth bar slotting tool middle part, and said adjusting screw(rod) is installed on the mounting groove and through mounting groove the tooth bar slotting tool is fitted on the supporting plate:
Said gear generating appearance also comprises cam shaper cutter, location-plate, from gear and slide carriage, the slide carriage slide slot is arranged on the said frame, said slide carriage bottom side has and the corresponding sliding portion of slide carriage slide slot grooved; Said slide carriage is installed in through cunning portion in the slide carriage slide slot of frame, and said location-plate is fixed on the frame top through two keepers, and there is the card division said location-plate inboard; Said slide carriage upside has and the corresponding draw-in groove in location-plate card division; Said location-plate is stuck in the draw-in groove through the card division, and two gear support bars are arranged on the said slide carriage, is fitted with from gear in the said slide carriage downside gear support bar; Saidly be meshed with the supporting plate gear teeth from gear; Be fitted with cam shaper cutter in the side gear support bar on the said slide carriage, said cam shaper cutter comprises main meshing gear and fan-shaped slotting tool, and said cam shaper cutter master meshing gear and fan-shaped slotting tool are integral type; Said cam shaper cutter master meshing gear be meshed from gear, the fan-shaped slotting tool tooth of said cam shaper cutter portion is pressed on the disk.
Further improve as this patent, said block fixture is the circle centre position master of a disk circle portion pin, and portion positions through pin, and it is more convenient that block is installed, thereby simplified drawing course.
Further improve as this patent; 15-20mm place, the center of circle on the said disk is provided with time pin; The equidistant 2-5 root time pin that is provided with on the concentric circles of 15-20mm around the center of circle on the said disk, distance between inferior pin and the main pin be if too small then student is difficult for the paper circle is pressed on the disk, if the toothed region of then running into the tooth bar slotting tool easily during excessive rotation; Because of distance between this time pin and the main pin is selected within the 15-20mm; Can better position through inferior pin and main pin, pin can be set on this patent concentric circles many times, specifically adopt several pin producers to select according to actual conditions to the paper circle.
Further improve as this patent, said supporting plate downside has jag, and said jag is provided with corrugated part; Distance between adjacent two the single waveform centers of said corrugated part is 1-3mm, and said frame one side has the side of stretching out, and said stretching out has column elasticity extension on the side; Said column elasticity extension is stuck in the corrugated part; This patent is provided with elasticity extension and corrugated part, and the elasticity extension may be stuck in the different wave troughs of corrugated part during mobile pallet, can supporting plate be moved 2-3mm through sensation; The student uses very convenient, and the tooth curve of the gear of being drawn is more accurate.
Further improve as this patent, said frame is stretched out has 1-4 column elasticity extension on the side, and this patent frame is stretched out side can be provided with a plurality of column elasticity extensions, and producer can select as required.
Further improve as this patent; Stretching out between the side upper end of said supporting plate jag corrugated part lower end and frame apart from being 5-8mm; Through being designed to stretching out of supporting plate jag lower end and frame unsettled between the side upper end; Can make the elasticity extension better in a single waveform, to move in another single waveform, and can improve the serviceable life of elasticity extension greatly.
Further improve as this patent; The waveform of said supporting plate jag corrugated part is outer ring ripple or triangular wave or interior circular ripple or profile of tooth ripple; The waveform of this patent supporting plate jag corrugated part only needs to block the elasticity extension and gets final product, and therefore can be multiple difformity and specifically adopts which kind of waveform producer to select as required.
Further improve as this patent, the slide slot of said frame is dovetail groove or T type groove, and the slide slot of this patent frame promptly can be dovetail groove and also can be T type groove producer and can select as required.
Further improve as this patent, said cam shaper cutter and nut is arranged from gear, this patent can cam shaper cutter and from gear the nut lock cam shaper cutter is set and from gear in case its come off.
The present invention makes the student can carry out tooth bar slotting tool Machining of Gear simulation test and can carry out cam shaper cutter Machining of Gear simulation test again, thereby make the student to tooth bar slotting tool Machining of Gear and cam shaper cutter Machining of Gear more deep understanding arranged through existing gear generating appearance structure is improved; This patent slide carriage can move along the frame horizontal direction in addition; Thereby can adjust the centre distance of pinion cutter and wheel blank, reach the purpose of cutting X-gear, addendum modification can obtain through the upper left reading of slide carriage; When 0 scale mark on the slide carriage 13 when graticule 0 on the corresponding frame overlaps; Expression this moment, the centre distance of pinion cutter and wheel blank was reference center distance, i.e. cutting master gear is not if line up two zero points; Represent that then operating center distance and reference center distance are unequal; Be the cutting X-gear, addendum modification is measured by the rule on the slide carriage 13, can carry out cam shaper cutter processing X-gear simulation test again thereby can carry out cam shaper cutter processing criterion gear simulation test; This patent also improves gear generating appearance structure and makes the student more convenient to use in addition, and the tooth curve of the gear of being drawn is more accurate.
 
Description of drawings
Fig. 1 is a this patent prior art synoptic diagram;
Fig. 2 is that this patent improves back prior art synoptic diagram;
Fig. 3 is this patent structural representation;
Fig. 4 is a this patent rear structure synoptic diagram;
Member among the figure is:
1 ', frame; 2 ', the tooth bar slotting tool; 3 ', screw rod;
4 ', supporting plate; 5 ', disk; 6 ', the block;
1, frame; 1-1, support member; 1-2, stretch out side;
1-2-1, elasticity extension; 1-3-1, supporting plate slide slot; 1-3-2, slide carriage slide slot;
2, tooth bar slotting tool; 2-1, mounting groove; 2-2, toothed region;
3, adjusting screw(rod); 4, supporting plate; 4-1, sliding part;
4-2, jag; 4-2-1, corrugated part; 4-3, the gear teeth;
5, disk; 5-1, connection tooth portion; 5-2, circle portion;
5-3-1, main pin; 5-3-2, inferior pin; 6, block;
7, shaft collar; 8, screw; 9, cam shaper cutter;
9-1, main meshing gear; 9-2, fan-shaped slotting tool; 10, location-plate;
10-1, card division; 11, keeper; 12, from gear;
13, slide carriage; 13-1, gear support bar; 13-2, cunning portion;
13-3, draw-in groove.
Embodiment
Below in conjunction with accompanying drawing and embodiment detailed explanation is done in invention:
The present invention is through improving existing gear generating appearance structure; Make the student can carry out tooth bar slotting tool Machining of Gear simulation test and can carry out cam shaper cutter Machining of Gear simulation test again, thereby make the student more deep understanding arranged tooth bar slotting tool Machining of Gear and cam shaper cutter Machining of Gear.
As a kind of specific embodiment the present invention of the present invention a kind of dual-purpose gear generating appearance is provided; Said a kind of gear generating appearance comprises frame 1, tooth bar slotting tool 2, supporting plate 4, disk 5, block 6 and shaft collar 7, and said frame 1 bottom is provided with support member 1-1, and said disk 5 is fixed on the frame 1 through screw 8; Between said screw 8 and the frame 1 shaft collar 7 is installed; Said disk 5 comprises the connection tooth 5-1 of portion, the 5-2 of circle portion and 6 fixtures of blocking a shot, and supporting plate slide slot 1-3-1 is arranged on the said frame 1, and said supporting plate slide slot 1-3-1 is a dovetail groove; The slide slot of this patent frame 1 promptly can be dovetail groove and also can be T type groove producer and can select as required; It is more convenient wherein to slide with dovetail groove, and said supporting plate 4 one sides have and the corresponding sliding part 4-1 of frame 1 supporting plate slide slot 1-3-1 grooved, and said supporting plate 4 is installed in the supporting plate slide slot 1-3-1 of frame 1 through sliding part 4-1; Supporting plate 4 upsides have gear teeth 4-3; Said supporting plate 4 gear teeth 4-3 are connected the 5-1 of tooth portion and are meshed with disk 5, said disk 5 5-2 of circle portion are on supporting plate 4 gear teeth 4-3, and there are block 6 fixtures in said disk 5 5-2 central authorities of circle portion; Said block 6 is fixed on disk 5 5-2 of circle portion through 6 fixtures of blocking a shot; Said tooth bar slotting tool 2 upsides have toothed region 2-2, and there are 2 bar shaped mounting groove 2-1 at tooth bar slotting tool 2 middle parts, and said adjusting screw(rod) 3 is installed in mounting groove 2-1 and upward through mounting groove 2-1 tooth bar slotting tool 2 is fitted on the supporting plate 4:
The said gear generating appearance of this patent also comprises cam shaper cutter 9, location-plate 10, from gear 12 and slide carriage 13; Slide carriage slide slot 1-3-2 is arranged on the said frame 1; Said slide carriage slide slot 1-3-2 is a dovetail groove, and the slide slot of this patent frame 1 promptly can be dovetail groove and also can be T type groove producer and can select as required, and it is more convenient wherein to slide with dovetail groove; Said slide carriage 13 bottom sides have and the corresponding sliding 13-2 of portion of slide carriage slide slot 1-3-2 grooved; Said slide carriage 13 is installed in the slide carriage slide slot 1-3-2 of frame 1 through the 13-2 of cunning portion, and said location-plate 10 is fixed on frame 1 top through two keepers 11, and there is card division 10-1 said location-plate 10 inboards; Said slide carriage 13 upsides have the corresponding draw-in groove 13-3 with location-plate 10 card division 10-1; Said location-plate 10 is stuck in the draw-in groove 13-3 through card division 10-1, and two gear support bar 13-1 are arranged on the said slide carriage 13, is fitted with from gear 12 in the said slide carriage 13 downside gear support bar 13-1; Saidly be meshed with supporting plate 4 gear teeth 4-3 from gear 12; Be fitted with cam shaper cutter 9 in the side gear support bar 13-1 on the said slide carriage 13, said cam shaper cutter 9 comprises main meshing gear 9-1 and fan-shaped slotting tool 9-2, and said cam shaper cutter 9 main meshing gear 9-1 and fan-shaped slotting tool 9-2 are integral type; Said cam shaper cutter 9 main meshing gear 9-1 be meshed from gear 12, the fan-shaped slotting tool 9-2 tooth of said cam shaper cutter 9 portion is pressed on the disk 5.
Improve stereographic map such as the said a kind of gear generating appearance of Fig. 3 Fig. 4 as a kind of best specific embodiment the present invention of the present invention and comprise frame 1, tooth bar slotting tool 2, supporting plate 4, disk 5, block 6 and shaft collar 7; Said frame 1 bottom is provided with support member 1-1; Said disk 5 is fixed on the frame 1 through screw 8; Between said screw 8 and the frame 1 shaft collar 7 is installed; Said disk 5 comprises the connection tooth 5-1 of portion, the 5-2 of circle portion and 6 fixtures of blocking a shot, and supporting plate slide slot 1-3-1 is arranged on the said frame 1, and said supporting plate slide slot 1-3-1 is a dovetail groove; The slide slot of this patent frame 1 promptly can be dovetail groove and also can be T type groove producer and can select as required, and it is more convenient wherein to slide with dovetail groove
Said supporting plate 4 one sides of this patent have and the corresponding sliding part 4-1 of frame 1 supporting plate slide slot 1-3-1 grooved, and said supporting plate 4 is installed in the supporting plate slide slot 1-3-1 of frame 1 through sliding part 4-1, and supporting plate 4 upsides have gear teeth 4-3; Said supporting plate 4 gear teeth 4-3 are connected the 5-1 of tooth portion and are meshed with disk 5, said disk 5 5-2 of circle portion are on supporting plate 4 gear teeth 4-3, and there is main pin 5-3-1 in said disk 5 5-2 central authorities of circle portion; Said block 6 is fixed on disk 5 5-2 of circle portion through main pin 5-3-1, and portion positions through pin, and it is more convenient that block 6 is installed; Thereby simplified drawing course, the equidistant pin that is provided with 3 times on the concentric circles of 15mm around the center of circle on the said disk 5, distance between this patent time pin 5-3-2 and the main pin 5-3-1 is if too small then student is difficult for the paper circle is pressed on the disk 5; If then meet the toothed region 2-2 of tooth bar slotting tool 2 during excessive the rotation easily,, be advisable with 15mm because of distance between this time pin 5-3-2 and the main pin 5-3-1 is selected within the 15-20mm; Can better position through inferior pin 5-3-2 and main pin 5-3-1, pin can be set on this patent concentric circles many times in addition, but should not too much adopt 3 pin 5-3-2 best the paper circle; Producer can select according to actual conditions, and said supporting plate 4 downsides have jag 4-2, and said jag 4-2 is provided with corrugated part 4-2-1; Between adjacent two the single waveform centers of said corrugated part 4-2-1 apart from 2mm since adjacent two the single waveform centers of the not high this patent of movement requirement between distance should not longly also should not too shortly be advisable with 2mm, said frame 1 one sides have the side of stretching out 1-2; Said stretching out has column elasticity extension 1-2-1 on the side 1-2, said column elasticity extension 1-2-1 is stuck in the corrugated part 4-2-1, and this patent is provided with elasticity extension 1-2-1 and corrugated part 4-2-1; Elasticity extension 1-2-1 may be stuck in the different wave troughs of corrugated part 4-2-1 during mobile pallet 4, can supporting plate 4 be moved 2-3mm through sensation, and the student uses very convenient; The tooth curve of the gear of being drawn is more accurate; Said frame 1 is stretched out has 2 column elasticity extension 1-2-1 on the side 1-2, this patent frame is stretched out side 1-2 can be provided with a plurality of column elasticity extension 1-2-1, is the best with 2; Producer can select as required; Said tooth bar slotting tool 2 upsides have toothed region 2-2, and there are 2 bar shaped mounting groove 2-1 at tooth bar slotting tool 2 middle parts, and said adjusting screw(rod) 3 is installed in mounting groove 2-1 and upward through mounting groove 2-1 tooth bar slotting tool 2 is fitted on the supporting plate 4; Stretching out between the side 1-2 upper end of said supporting plate 4 jag 4-2 corrugated part 4-2-1 lower ends and frame 1 apart from being 5mm; Unsettled through stretching out of supporting plate 4 jag 4-2 lower ends and frame 1 is designed between the side 1-2 upper end, can make column elasticity extension 1-2-1 better in a single waveform, to move in another single waveform, and can improve the serviceable life of elasticity extension greatly; The waveform of said supporting plate 4 jag 4-2 corrugated part 4-2-1 is interior circular ripple; The waveform of this patent supporting plate jag corrugated part only needs to block the elasticity extension and gets final product, and therefore can be multiple difformity and specifically adopts which kind of waveform producer to select as required, but design the simplest with interior circular ripple.
The said gear generating appearance of this patent also comprises cam shaper cutter 9, location-plate 10, from gear 12 and slide carriage 13; Said slide carriage slide slot 1-3-2 is a dovetail groove, and the slide slot of this patent frame 1 promptly can be dovetail groove and also can be T type groove producer and can select as required, and it is more convenient wherein to slide with dovetail groove; Said slide carriage 13 bottom sides have and the corresponding sliding 13-2 of portion of slide carriage slide slot 1-3-2 grooved; Said slide carriage 13 is installed in the slide carriage slide slot 1-3-2 of frame 1 through the 13-2 of cunning portion, and said location-plate 10 is fixed on frame 1 top through two keepers 11, and there is card division 10-1 said location-plate 10 inboards; Said slide carriage 13 upsides have the corresponding draw-in groove 13-3 with location-plate 10 card division 10-1; Said location-plate 10 is stuck in the draw-in groove 13-3 through card division 10-1, and two gear support bar 13-1 are arranged on the said slide carriage 13, is fitted with from gear 12 in the said slide carriage 13 downside gear support bar 13-1; Saidly be meshed with tooth bar slotting tool 2 toothed region 2-2 from gear 12; Be fitted with cam shaper cutter 9 in the side gear support bar 13-1 on the said slide carriage 13, said cam shaper cutter 9 comprises main meshing gear 9-1 and fan-shaped slotting tool 9-2, and said cam shaper cutter 9 main meshing gear 9-1 and fan-shaped slotting tool 9-2 are integral type; Said cam shaper cutter 9 main meshing gear 9-1 be meshed from gear 12; The fan-shaped slotting tool 9-2 tooth of said cam shaper cutter 9 portion is pressed on the disk 5, and said cam shaper cutter 9 and nut is arranged from gear 12 is in case it comes off.
This patent tooth bar slotting tool Machining of Gear simulation test step is following:
1), according to given parameter, calculate and on plotting paper, draw dedendum circle, basic circle, reference circle, the point circle of master gear.Cut and obtain wheel blank along the circumference bigger slightly with scissors than point circle.
2), the circular wheel uncoated paper is placed on the disk 1 through pin portion, the two center of circle is overlapped, tooth bar slotting tool 2 is installed on the supporting plate 4.
3), regulate the center line of tooth bar slotting tools 2 toothed region 2-2 cutters through adjusting screw(rod) 3, make its reference circle with processed gear tangent (or the addendum line of adjusting cutter, make with the dedendum circle of blank tangent), at this moment, cutter is on the position of cutting master gear.
4), during " cutting " flank profil, shift to an end to tooth bar slotting tool 2 earlier, make the flank profil of tooth bar slotting tool 2 toothed region 2-2 cutters withdraw from the point circle of master gear in the wheel blank; Then whenever tooth bar slotting tool 2 toothed region 2-2 cutters to the other end move 2~3mm apart from the time, describe the position of blade on the drawing wheel blank, till forming two complete gear tooth profile curves.Should note the forming process of flank profil on the wheel blank this moment.
5), observe Undercutting Phenomenon (checking involute profile of painting or the addendum line of observing cutter whether to surpass the limit point of processed gear) with the standard involute profile.
6), readjust tooth bar slotting tool 2, make tooth bar slotting tool 2 toothed region 2-2 cutter center lines away from the wheel blank center, move apart from Xm, by the gear tooth profile of 2,4 step cutting X-gears.
This patent cam shaper cutter Machining of Gear simulation test step is following:
1), according to given parameter, calculate and on plotting paper, draw dedendum circle, basic circle, reference circle, the point circle of master gear.Cut and obtain wheel blank along the circumference bigger slightly with scissors than point circle.
2), the circular wheel uncoated paper is placed on the disk 1 through pin portion, the two center of circle is overlapped, cam shaper cutter 9 is installed on the slide carriage 13 gear support bar 13-1, be meshed from gear 12 on cam shaper cutter 9 main meshing gear 9-1 and the slide carriage 13.
3), drag the center of circle o2 of slide carriage 13 adjusting gear slotting tools 9, make the distance of the center of circle o1 of itself and disk 1 equal reference center distance, at this moment, cam shaper cutter 9 fan-shaped slotting tool 9-2 cutters are on the position of cutting master gear.At this moment 0 scale mark on the slide carriage 13 overlaps with graticule on the frame 1, location-plate 10 is installed on the frame 1, and with 11 lockings of two keepers, location-plate 10 is stuck in the draw-in groove 13-3 through card division 10-1, makes slide carriage 13 when cutting, keep motionless.
4), beginning is during " cutting " flank profil, and supporting plate 4 is moved to an end, makes the flank profil of cam shaper cutter 9 fan-shaped slotting tool 9-2 cutters withdraw from the point circle of master gear in the wheel blank; Then whenever supporting plate 4 to the other end move 2~3mm apart from the time, describe the position of blade on the drawing wheel blank of cam shaper cutter 9 fan-shaped slotting tool 9-2 cutters, till forming two complete gear tooth profile curves, should note the forming process of flank profil on the wheel blank this moment.
5), observe Undercutting Phenomenon (checking involute profile of painting or the addendum line of observing cutter whether to surpass the limit point of processed gear) with the standard involute profile.
6), unclamp keeper 11, location-plate 10 is taken off, drag slide carriage 13, away from wheel blank center xm distance, the cutting X-gear moves apart from xm and can obtain through the reading of slide carriage 13 upper left side rules with cam shaper cutter 9.Again location-plate 10 is installed on the frame 1, and with 11 lockings of two keepers, location-plate 10 is stuck in the draw-in groove 13-3 through card division 10-1, makes slide carriage 13 when cutting, keep motionless.Gear tooth profile by 2,4 step cutting X-gears.
This patent is interfered for preventing cam shaper cutter 9 and tooth bar slotting tool 2 at experimentation, and two kinds of slotting tools can not be put on the generate appearance simultaneously, need to select wherein a kind of slotting tool according to experimental project.
The above only is preferred embodiment of the present invention, is not to be the restriction of the present invention being made any other form, and according to any modification or equivalent variations that technical spirit of the present invention is done, still belongs to the present invention's scope required for protection.

Claims (10)

1. dual-purpose gear generating appearance; Said gear generating appearance comprises frame (1), tooth bar slotting tool (2), supporting plate (4), disk (5), block (6) and shaft collar (7); Said frame (1) bottom is provided with support member (1-1); Said disk (5) is fixed on the frame (1) through screw (8), between said screw (8) and the frame (1) shaft collar (7) is installed, and said disk (5) comprises the tooth portion (5-1) that connects, circle portion (5-2) and block (6) fixture; Supporting plate slide slot (1-3-1) is arranged on the said frame (1); Said supporting plate (4) one sides have and the corresponding sliding part of frame (1) supporting plate slide slot (1-3-1) grooved (4-1), and said supporting plate (4) is installed in through sliding part (4-1) in the supporting plate slide slot (1-3-1) of frame (1), and supporting plate (4) upside has the gear teeth (4-3); Said supporting plate (4) gear teeth (4-3) are connected tooth portion (5-1) with disk (5) and are meshed; Said disk (5) circle portion (5-2) is on supporting plate (4) gear teeth (4-3), and there is block (6) fixture in central authorities of said disk (5) circle portion (5-2), and said block (6) is fixed in disk (5) the circle portion (5-2) through block (6) fixture; Said tooth bar slotting tool (2) upside has toothed region (2-2); There are 2 bar shaped mounting grooves (2-1), said adjusting screw(rod) (3) to be installed in mounting groove (2-1) in the middle part of the tooth bar slotting tool (2) and upward tooth bar slotting tool (2) are fitted on the supporting plate (4), it is characterized in that through mounting groove (2-1):
Said gear generating appearance also comprises cam shaper cutter (9), location-plate (10), from gear (12) and slide carriage (13); Slide carriage slide slot (1-3-2) is arranged on the said frame (1); Said slide carriage (13) bottom side has and slide carriage slide slot (1-3-2) the corresponding sliding portion of grooved (13-2); Said slide carriage (13) is installed in the slide carriage slide slot (1-3-2) of frame (1) through cunning portion (13-2); Said location-plate (10) is fixed on frame (1) top through two keepers (11); There is card division (10-1) said location-plate (10) inboard, and said slide carriage (13) upside has and the corresponding draw-in groove in location-plate (10) card division (10-1) (13-3), and said location-plate (10) is stuck in the draw-in groove (13-3) through card division (10-1); Two gear support bars (13-1) are arranged on the said slide carriage (13); Be fitted with in said slide carriage (13) the downside gear support bar (13-1) from gear (12), saidly be meshed with supporting plate (4) gear teeth (4-3) from gear (12), said slide carriage (13) is gone up in the side gear support bar (13-1) and is fitted with cam shaper cutter (9); Said cam shaper cutter (9) comprises main meshing gear (9-1) and fan-shaped slotting tool (9-2); Main meshing gear of said cam shaper cutter (9) (9-1) and fan-shaped slotting tool (9-2) are integral type, the main meshing gear of said cam shaper cutter (9) (9-1) be meshed from gear (12), the fan-shaped slotting tool of said cam shaper cutter (9) (9-2) tooth portion is pressed on the disk (5).
2. a kind of dual-purpose gear generating appearance according to claim 1 is characterized in that: said block (6) fixture is disk (5) circle portion (5-2) circle centre position master pin (5-3-1).
3. a kind of dual-purpose gear generating appearance according to claim 2 is characterized in that: the 15-20mm place, the center of circle on the said disk (5) is provided with time pin (5-3-2).
4. a kind of dual-purpose gear generating appearance according to claim 3 is characterized in that: the equidistant 2-5 of being provided with root time pin (5-3-2) on the concentric circles of 15-20mm around the center of circle on the said disk (5).
5. according to claim 1 or 4 described a kind of dual-purpose gear generating appearance; It is characterized in that: said supporting plate (4) downside has jag (4-2); Said jag (4-2) is provided with corrugated part (4-2-1); Distance between adjacent two the single waveform centers of said corrugated part (4-2-1) is 2~3mm; Said frame (1) one side has the side of stretching out (1-2), and said stretching out has column elasticity extension (1-2-1) on the side (1-2), and said column elasticity extension (1-2-1) is stuck in the corrugated part (4-2-1).
6. a kind of dual-purpose gear generating appearance according to claim 5 is characterized in that: said frame (1) is stretched out has 1-4 column elasticity extension (1-2-1) on the side (1-2).
7. a kind of dual-purpose gear generating appearance according to claim 6 is characterized in that: said supporting plate (4) jag (4-2) corrugated part (4-2-1) lower end and frame (1) stretch out that distance is 5-8mm between side (1-2) upper end.
8. according to claim 1 or 4 or 7 described a kind of dual-purpose gear generating appearance, it is characterized in that: the waveform of said supporting plate (4) jag (4-2) corrugated part (4-2-1) is outer ring ripple or triangular wave or interior circular ripple or profile of tooth ripple.
9. a kind of dual-purpose gear generating appearance according to claim 8 is characterized in that: the slide slot of said frame (1) is dovetail groove or T type groove.
10. a kind of dual-purpose gear generating appearance according to claim 9 is characterized in that: said cam shaper cutter (9) and nut is arranged from gear (12).
CN201210146558.1A 2012-05-14 2012-05-14 Dual-purpose gear generating instrument Expired - Fee Related CN102663954B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103971579A (en) * 2014-04-21 2014-08-06 江西理工大学 Automatic gear generating cutting instrument
CN104821128A (en) * 2015-04-17 2015-08-05 重庆交通大学 Multi-class gear machining test bench

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4426893A (en) * 1980-04-28 1984-01-24 Lear Siegler, Inc. High production serrator
CN1099680A (en) * 1993-08-30 1995-03-08 大连理工大学 Tooth face working method for speed rate changeable gear and expansion mechanism
CN101862864A (en) * 2010-06-04 2010-10-20 深圳市亚普精密机械有限公司 Cutter grinding tool for star wheel tooth side molded line profile theoretical error-free high-speed autogyration generation machining
CN201993987U (en) * 2011-04-15 2011-09-28 金陵科技学院 Gear generating instrument
CN202601064U (en) * 2012-05-14 2012-12-12 金陵科技学院 Dual-purpose gear generating instrument

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4426893A (en) * 1980-04-28 1984-01-24 Lear Siegler, Inc. High production serrator
CN1099680A (en) * 1993-08-30 1995-03-08 大连理工大学 Tooth face working method for speed rate changeable gear and expansion mechanism
CN101862864A (en) * 2010-06-04 2010-10-20 深圳市亚普精密机械有限公司 Cutter grinding tool for star wheel tooth side molded line profile theoretical error-free high-speed autogyration generation machining
CN201993987U (en) * 2011-04-15 2011-09-28 金陵科技学院 Gear generating instrument
CN202601064U (en) * 2012-05-14 2012-12-12 金陵科技学院 Dual-purpose gear generating instrument

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103971579A (en) * 2014-04-21 2014-08-06 江西理工大学 Automatic gear generating cutting instrument
CN103971579B (en) * 2014-04-21 2016-03-02 江西理工大学 Automatic gear model for demonstration purpose
CN104821128A (en) * 2015-04-17 2015-08-05 重庆交通大学 Multi-class gear machining test bench

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