CN102660425B - Disk culture bed for wine brewing yeast material - Google Patents

Disk culture bed for wine brewing yeast material Download PDF

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Publication number
CN102660425B
CN102660425B CN 201210131098 CN201210131098A CN102660425B CN 102660425 B CN102660425 B CN 102660425B CN 201210131098 CN201210131098 CN 201210131098 CN 201210131098 A CN201210131098 A CN 201210131098A CN 102660425 B CN102660425 B CN 102660425B
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China
Prior art keywords
casing
disk
bent
yeast
wine brewing
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Chinese (zh)
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CN102660425A (en
Inventor
吴建峰
方志华
左文霞
孙莹
张晓建
杨艳
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JIANGSU KING'S LUCK BREWERY CO Ltd
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JIANGSU KING'S LUCK BREWERY CO Ltd
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Priority to CN 201210131098 priority Critical patent/CN102660425B/en
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Abstract

The invention discloses a disk culture bed for a wine brewing yeast material. A disk center pole in a casing movably penetrates through the center of a disk; a disk driving motor drives the disk to rotate; the disk divides the casing into an upper layer and a lower layer; an air inlet is arranged on a lower casing; an air exhaust outlet, a forced air exhaust outlet, a feeding hole and a dischargehole are arranged on an upper casing; an air inlet and exhaust system is respectively communicated with the air inlet and the air exhaust outlet on the casing through air pipes; a yeast outlet/inlet packing auger and a yeast overturning machine are arranged above the disk; two ends of the yeast outlet/inlet packing auger are fixedly connected with a first lifting mechanism assembly; a rotating shaft of the yeast outlet/inlet packing auger penetrates through the casing, and then is connected with a yeast outlet/inlet packing auger driving motor in a transmission way; two ends of a rotating shaft of the yeast overturning machine are connected with a second lifting mechanism assembly; and the rotating shaft penetrates through the casing, and then is connected with a yeast overturning machinedriving motor in the transmission way. By using the disk culture bed, work of purely manually stacking the yeast material and overturning the yeast material in the conventional wine brewing production is replaced; the labor intensity of an operation worker is reduced; and the work efficiency is improved.

Description

The bent material of a kind of wine brewing disk is culture bed
Technical field
The invention belongs to the mechanical apparatus field of wine brewing, the bent material disk that is specifically related to make wine is culture bed.
Background technology
China is long with the cereal liquor-making history.Generally take cereal such as rice, barley and wheat, Chinese sorghums as raw material, make the cereal gelatinization by boiling, utilize the metabolism koji of aspergillus, yeast, the song material is fermented just produced wine at last.In traditional wine brewing is produced, after bent material inoculation is finished, need the artificial heap that rises approximately further to cultivate about the 40cm height, need to turn over bent operation in the culturing process, build bent material and cultivate optimal temperature and humidity,, inefficiency large only according to manual operation labour intensity.
Summary of the invention
It is culture bed that the technical problem to be solved in the present invention provides the bent material of a kind of wine brewing disk, substituted in traditional wine brewing production, piles bent material and turn over Qu Zuoye, reduce operator's labour intensity, increase work efficiency for pure artificial.
The present invention is achieved through the following technical solutions:
The bent material of wine brewing disk is culture bed, disc centre post activity in the casing runs through the disc centre of the aperture that gathers, disk drive-motor driver plate rotates, disk divides casing two-layer up and down, lower floor's casing is provided with blast inlet, the upper strata casing is provided with exhaust outlet, force exhaust outlet, opening for feed and discharge port, air intake/outtake system is communicated with blast inlet and exhaust outlet on the casing respectively by airduct, the disk top is provided with come in and go out bent auger and yeast machine, the bent auger of described discrepancy two ends respectively be arranged on the disc centre post on the first hoisting appliance assembly of being connected with casing be connected, the bent auger rotating shaft of coming in and going out is in transmission connection with the bent auger drive-motor of coming in and going out after passing casing, described yeast machine is that rotating shaft is provided with blade, the rotating shaft two ends respectively be arranged on the second hoisting appliance assembly that the disc centre post is connected with casing and be connected, rotating shaft is in transmission connection with the yeast machine drive-motor after passing casing.
The further improvement project of the present invention is, described hoisting appliance assembly comprises the first lifting support, governor lever, the second lifting support and drive-motor, the first lifting support comprises one perpendicular to the screw thread montant of disk, its movable sleeve is through the transverse slat that is fixedly connected with the disc centre post, and screw thread montant bottom is fixedly connected with the bent auger of discrepancy or turns over the Connection Block of bent auger; Described governor lever one end is provided with the crowngear engaged transmission on the screw thread montant of the first crowngear and the first lifting support, and the other end is in transmission connection with drive-motor after passing casing; The second lifting support comprises two montants, its movable sleeve is through on the support that is fixedly connected with the casing outer wall, two montants upper end be provided with power wheel respectively with transmission shaft on power wheel be in transmission connection, the upper end of transmission shaft is provided with crowngear and is connected with the second bevel gear drive that governor lever is provided with, two montant lower ends of the second lifting support are provided with screw thread, its activity is applied on the transverse slat that is fixedly connected with the portable plate of casing, come in and go out bent auger drive-motor or yeast machine drive-motor is installed on the transverse slat, and described portable plate the right and left is inserted in the bent auger of discrepancy or the yeast machine slot that both sides, stroke hole arrange up and down of casing.
The present invention further improvement project is, described the first lifting support also comprises the montant that is arranged on screw thread montant both sides, and its activity runs through transverse slat, and the lower end is fixedly connected with the Connection Block of come in and go out bent auger or yeast machine.Described governor lever activity is applied in the suspension bracket, and described the second lifting support also comprises the transverse slat that is fixedly installed on casing inner wall, and two montant activities run through wherein, and the bottom is fixedly connected with the Connection Block of the bent auger of coming in and going out.Described governor lever activity is applied in the suspension bracket, and the suspension bracket upper end is fixed on the casing top.
The present invention further improvement project is that disc circumference is provided with teeth groove, with the meshed transmission gear on the disk drive-motor output shaft.
The present invention further improvement project is, is provided with the water pipe of uniform aperture in the casing of upper strata, and water pipe one end is fixed on the disc centre post, and the other end passes the upper strata casing and is connected with running water pipe.
The present invention further improvement project is, the upper strata casing is provided with door and observes the aisle, observes aisle one end and is fixed on the underframe, and the other end is fixed on the disc centre post.
The present invention further improvement project is, described disk below is provided with roller-way along periphery, and a plurality of running rollers that match are installed on lower floor's casing, and described lower disk surface is provided with stiffening web.
The present invention further improvement project is that the discharge port on the described casing is provided with cyclonic separator.
The present invention further improvement project is to establish the product temperature detector in the casing and survey device.
The present invention compared with prior art has following obvious advantage:
One, the present invention uses the bent auger of coming in and going out to play the bent material of heap, unloads bent material and yeast machine turns over bent material, having substituted traditional artificial rising piles bent material, unloads bent material and turns over the song material, not only the operator is freed from high-intensity work, and improved production efficiency greatly.
Two, culture bed minute of disk is two-layer up and down, is communicated with air intake/outtake system by airduct, in establish the product temperature detector and survey device and humidification water pipe, be conducive to build song and expect culture environment.
Three, disk is culture bed is provided with door and observes the aisle, is convenient to observe and sample examination.
Description of drawings
Fig. 1 is the vertical view that the present invention removes top cover.
Fig. 2 is the A-A sectional view of Fig. 1.
Fig. 3 is hoisting appliance assembly group among the present invention (a figure is that the clockwise horizontal rotary of the first lifting support turn 90 degrees among Fig. 2 among Fig. 3, and b figure is that the clockwise horizontal rotary of the second lifting support turn 90 degrees among Fig. 2).
Embodiment
Such as Fig. 1, Fig. 2, shown in Figure 3, the bent material of wine brewing disk is culture bed, disc centre post 2 activities in the casing 1 run through disk 3 centers of the aperture that gathers, disk 3 peripheries are provided with teeth groove, with the meshed transmission gear on disk drive-motor 4 output shafts, disk 3 is two-layer about in the of 1 minute with casing, lower floor's casing is provided with blast inlet 111, the upper strata casing is provided with exhaust outlet 112, force exhaust outlet 113, opening for feed 114 and discharge port 115, air intake/outtake system 5 is communicated with blast inlet 111 and exhaust outlet 112 on the casing respectively by airduct, disk 3 tops are provided with come in and go out bent auger 6 and yeast machine 7, is connected the first outer hoisting appliance assembly 8 and is connected respectively with on being arranged on disc centre post 2 in the bent auger of described discrepancy 6 two ends with casing, bent auger 6 rotating shafts of coming in and going out are in transmission connection with the bent auger drive-motor 9 of coming in and going out after passing casing, described yeast machine 7 is provided with blade for rotating shaft, the rotating shaft two ends respectively be arranged on disc centre post 2 and be connected the second outer hoisting appliance assembly 8 ' be connected with casing, rotating shaft is in transmission connection with yeast machine drive-motor 10 after passing casing.
Described the first hoisting appliance assembly 8 comprises the first lifting support 81, governor lever 82, the second lifting support 83 and drive-motor 84, the first lifting support 81 comprises one perpendicular to the screw thread montant 811 of disk, its movable sleeve is through on the transverse slat 812 that is fixedly connected with the disc centre post, screw thread montant 811 bottoms are fixedly connected with the Connection Block of the bent auger 6 of coming in and going out, and the rotating shaft of the material auger 6 of coming in and going out is connected with Connection Block by bearing housing; Described governor lever 82 1 ends are provided with the crowngear engaged transmission on the screw thread montant 811 of the first crowngear 822 and the first lifting support 81, and the other end is in transmission connection with drive-motor 84 after passing casing; The second lifting support 83 comprises two montants 831,832, its movable sleeve is through on the support 833 that is fixedly connected with the casing outer wall, two montants 831,832 upper ends be provided with power wheel respectively with transmission shaft 834 on power wheel be in transmission connection, the upper end of transmission shaft 834 is provided with the second crowngear 822 that crowngear and governor lever 82 be provided with and is in transmission connection, two montants 831 of the second lifting support 83,832 lower ends are provided with screw thread, its activity is applied on the transverse slat 835 that is fixedly connected with the portable plate 116 of casing, the bent auger drive-motor 9 of coming in and going out is installed on the transverse slat 835, and described portable plate 116 the right and lefts are inserted in the bent auger of the discrepancy slot that both sides, stroke hole arrange up and down of casing.
Described the second hoisting appliance assembly 8 ' comprise the first lifting support 81 ', governor lever 82 ', the second lifting support 83 ' and drive-motor 84 ', a screw thread montant 811 perpendicular to disk of the first lifting support 81 ' comprise ', its movable sleeve be through the transverse slat 812 that is fixedly connected with the disc centre post ' on, screw thread montant 811 ' bottom is fixedly connected with the Connection Block of yeast machine 7, and the rotating shaft of yeast machine 7 is connected with Connection Block by bearing housing; Described governor lever 82 ' one ends be provided with the second crowngear 821 ' with the first lifting support 81 ' screw thread montant 811 ' on the crowngear engaged transmission, the other end passes behind the casing and drive-motor 84 ' be in transmission connection; Two montants 831 of the second lifting support 83 ' comprise ', 832 ', its movable sleeve be through the support 833 that is fixedly connected with the casing outer wall ' on, two montants 831 ', 832 ' upper end be provided with power wheel respectively with transmission shaft 834 ' on power wheel be in transmission connection, transmission shaft 834 ' the upper end be provided with the second crowngear 822 of crowngear and governor lever 82 ' be provided with ' be in transmission connection, the second lifting support 83 ' two montants 831 ', 832 ' lower end is provided with screw thread, its activity be applied in the transverse slat 835 of the portable plate 116 of casing ' be fixedly connected with ' on, yeast machine drive-motor 10 be installed in transverse slat 835 ' on, described portable plate 116 ' the right and left is inserted in the bent winch of turning over of the casing slot that both sides, stroke hole arrange about in the of 7.
Torsion is too large when preventing from coming in and going out bent auger 6 or yeast machine 7 running, damage equipment, described the first lifting support 81 also comprises the montant 813,814 that is arranged on screw thread montant 811 both sides, its activity runs through transverse slat 812, the lower end is fixedly connected with the Connection Block of the bent auger 6 of coming in and going out, described the second lifting support 83 comprises that also 836, two montants 837 of transverse slat, 838 activities that are fixedly installed on casing inner wall run through wherein, and the bottom is fixedly connected with the Connection Block of the bent auger 6 of coming in and going out.The montant 813 that described the first lifting support 81 ' also comprise is arranged on screw thread montant 811 ' both sides ', 814 ', its activity run through transverse slat 812 ', the lower end is fixedly connected with yeast machine 7 Connection Blocks.
Eccentric in order to prevent governor lever 82,82 in the operation process ' running, described governor lever 82,82 ' activity be applied in suspension bracket 85,85 ' in, suspension bracket 85,85 ' upper end are fixed on casing 1 top.
Be provided with the water pipe 11 of uniform aperture in the upper strata casing 1, water pipe 11 1 ends are fixed on the disc centre post 2, and the other end passes upper strata casing 1 and is connected with running water pipe, and in the culturing process, if environment is too dry, in right amount moisturizing increases humidity.
For the staff enters culture bed interior observation situation, be convenient to sampling, upper strata casing 1 is provided with door 12 and observes aisle 13, observes aisle 13 1 ends and is fixed on door 12 underframes, and the other end is fixed on the disc centre post 2.
More flexible for disk is rotated, the support disk that the while is more firm, described disk 3 belows are provided with roller-way 14 along periphery, and a plurality of running rollers 15 that match are installed on lower floor's casing 1, and described disk 3 lower surfaces are provided with stiffening web 16.
Evenly do not lump for bent material is entered in the disk bed, be provided with cyclonic separator 17 at opening for feed.
Establish the product temperature detector in the casing and survey device 18, the culture environment in more scientific, the real-time regulation culture bed.
The working process that hoisting appliance assembly 8 drives bent auger 6 risings of coming in and going out is as follows: start drive-motor 84 forwards, drive-motor 84 chain gear governor levers 82 rotate, crowngear engagement on the first crowngear 821 of governor lever 82 1 ends and the screw thread montant 811 of the first lifting support 81 is rotated, screw thread montant 811 drives the bent auger 6 of coming in and going out and rises, the simultaneously crowngear engagement on the transmission shaft 834 of the second crowngear 822 of governor lever 82 the other ends and the second lifting support 83 is rotated, driving transmission shaft 834 rotates, make power wheel and montant 831 on the transmission shaft 834, power wheel transmission on 832, montant 831,832 forwards, the bent auger drive-motor 9 of the discrepancy of ordering about transverse slat 835 and being installed on it rises, and finishes the bent auger 6 of coming in and going out and rises overally.When needs descend the bent auger 6 of discrepancy, then start drive-motor 84 counter-rotatings.
The working process that hoisting appliance assembly 8 ' drive yeast machine 7 rises or descends, the working process principle that rises or descend with the bent auger 6 of hoisting appliance assembly 8 drive discrepancy is identical.
Before entering bent material, open first air intake/outtake system 5, open and force exhaust door 113, make the culture bed inner drying of disk without moisture, close air intake/outtake system 5.Start the drive-motor 84 of the first hoisting appliance assembly, make the bent auger 6 of coming in and going out arrive the desired location of for the first time charging, start the drive-motor 84 of the second hoisting appliance assembly ', make yeast machine 7 rise to the upper limit, open disk drive-motor 4, driving disk 3 rotates, bent material from opening for feed 114 through cyclonic separators 17 be delivered to disk culture bed in, start bent auger drive-motor 9 forwards of coming in and going out, bent material is pushed to disc centre by the bent auger 6 of discrepancy, after disk rotates a circle, the bent auger 6 of will coming in and going out rises to for the second time charging desired location, continues pusher, and repeatable operation is until the song material in the disk bed rises piles to the processing requirement height, the bent auger 6 that stops to come in and go out turns round, and rises to bent material top.The drive-motor 84 of the second hoisting appliance assembly ' counter-rotating, decline yeast machine 7 are opened yeast machine drive-motor 10 to the song material, yeast machine 7 turns over song, and disk fortune turns around, and bent material is mixed, stop yeast machine 7 runnings, and yeast machine is risen to bent material top.Unlatching product temperature detector is surveyed device 18, opens air intake/outtake system 5, controls culture bed interior temperature and humidity, and bent material culture environment is controlled within the processing requirement scope.
Cultivate mid-term, close the product temperature detector and survey device 18, decline yeast machine 7 is to the song material, startup yeast machine 7 and the 3 running beginning first round of disk are turned over bent material, close yeast machine after finishing, stop disk and rotate, open the product temperature detector and survey device 18, adjust air intake/outtake system 5 wind-warm syndrome, bent item temperature is gone up rapidly to the technology controlling and process scope.In the culturing process, the same step is carried out second and is taken turns and turn over bent material.
After cultivate finishing, sample examination in accordance with regulations.Close the product temperature detector and survey device 18, close air intake/outtake system 5, open culture bed discharge port 115, the bent auger 6 of will coming in and going out drops to for the first time discharging desired location, starts bent auger 6 counter-rotatings of coming in and going out, and goes out the operation of bent material, disk rotates a circle, the bent auger 6 of coming in and going out drops to for the second time discharging desired location, repeatable operation until the complete liquidation of bent material to go out disk culture bed, close successively the closed disk drive-motor, come in and go out bent auger and discharge port.

Claims (9)

1. the bent material of wine brewing disk is culture bed, it is characterized in that: disc centre post (2) activity in the casing (1) runs through the disk (3) of the aperture that gathers, disk drive-motor (4) driver plate (3) rotates, center disk (3) is divided casing (1) two-layer up and down, lower floor's casing is provided with blast inlet (111), the upper strata casing is provided with exhaust outlet (112), force exhaust outlet (113), opening for feed (114) and discharge port (115), air intake/outtake system (5) is communicated with blast inlet (111) and exhaust outlet (112) on the casing respectively by airduct, disk (3) top is provided with come in and go out bent auger (6) and yeast machine (7), the bent auger of described discrepancy (6) two ends respectively be arranged on that disc centre post (2) is upper is connected 1 with casing) outer the first hoisting appliance assembly (8) is connected, bent auger (6) rotating shaft of coming in and going out is in transmission connection with the bent auger drive-motor (9) of coming in and going out after passing casing, described yeast machine (7) is provided with blade for rotating shaft, the rotating shaft two ends respectively be arranged on disc centre post (2) and be connected 1 with casing) outer the second hoisting appliance assembly (8 ') is connected, rotating shaft is in transmission connection with yeast machine drive-motor (10) after passing casing; Described hoisting appliance assembly (8,8 ') comprise the first lifting support (81,81 '), governor lever (82,82 '), the second lifting support (83,83 ') and drive-motor (84,84 '), the first lifting support (81,81 ') comprise one perpendicular to the screw thread montant (811 of disk, 811 '), its movable sleeve is through on the transverse slat (812,812 ') that is fixedly connected with the disc centre post, screw thread montant (811,811 ') bottom is fixedly connected with discrepancy bent auger (6) or turns over the Connection Block of bent auger (7); Described governor lever (82,82 ') end is provided with the first crowngear (821,821 ') and the first lifting support (81,81 ') screw thread montant (811,811 ') on the crowngear engaged transmission, the other end is in transmission connection with drive-motor (84,84 ') after passing casing; The second lifting support (83,83 ') comprise two montants (831,832,831 ', 832 '), its movable sleeve is through the support (833 that is fixedly connected with the casing outer wall, 833 ') on, two montants (831,832,831 ', 832 ') upper end be provided with power wheel respectively with transmission shaft (834,834 ') on power wheel be in transmission connection, the upper end of transmission shaft (834,834 ') is provided with crowngear and governor lever (82,82 ') the second crowngear (822 of being provided with, 822 ') be in transmission connection two montants (831 of the second lifting support (83,83 '), 832,831 ', 832 ') lower end is provided with screw thread, its activity is applied on the transverse slat (835,835 ') that the portable plate (116,116 ') with casing is fixedly connected with, come in and go out bent auger drive-motor (9) or yeast machine drive-motor (10) is installed in transverse slat (835,835 ') on, described portable plate (116,116 ') the right and left is inserted in the bent auger of discrepancy or the yeast machine slot that both sides, stroke hole arrange up and down of casing.
2. the bent material of wine brewing according to claim 1 disk is culture bed, it is characterized in that: described the first lifting support (81,81 ') also comprise and be arranged on screw thread montant (811,811 ') montant (813,814 of both sides, 813 ', 814 '), its activity runs through transverse slat (812,812 '), and the lower end is fixedly connected with the Connection Block of come in and go out bent auger (6) or yeast machine (7); Described the second lifting support (83) also comprises the transverse slat (836) that is fixedly installed on casing inner wall, and two montants (837,838) activity runs through wherein, and the bottom is fixedly connected with the Connection Block of the bent auger (6) of coming in and going out.
3. the bent material of wine brewing according to claim 2 disk is culture bed, and it is characterized in that: described governor lever (82,82 ') activity is applied in the suspension bracket (85,85 '), and suspension bracket (85,85 ') upper end is fixed on casing (1) top.
4. wine brewing Qu Yuanpan according to claim 1 is culture bed, it is characterized in that: disk (3) periphery is provided with teeth groove, with the meshed transmission gear on disk drive-motor (4) output shaft.
5. wine brewing Qu Yuanpan according to claim 1 is culture bed, it is characterized in that: the water pipe (11) that is provided with uniform aperture in the upper strata casing (1), water pipe (11) one ends are fixed on the disc centre post (2), and the other end passes upper strata casing (1) and is connected with running water pipe.
6. the bent material of wine brewing according to claim 1 disk is culture bed, it is characterized in that: upper strata casing (1) is provided with door (12) and observes aisle (13), observe aisle (13) one ends and be fixed on door (12) underframe, the other end is fixed on the disc centre post (2).
7. the bent material of wine brewing according to claim 1 disk is culture bed, it is characterized in that: described disk (3) below is provided with roller-way (14) along periphery, the upper a plurality of running rollers (15) that match of installing of lower floor's casing (1), described disk (3) lower surface is provided with stiffening web (16).
8. the bent material of wine brewing according to claim 1 disk is culture bed, and it is characterized in that: the opening for feed on the described casing (114) is provided with cyclonic separator (17).
9. culture bed to 8 the bent material of arbitrary described wine brewing disks according to claim 1, it is characterized in that: establish the product temperature detector in the casing and survey device (18).
CN 201210131098 2012-05-02 2012-05-02 Disk culture bed for wine brewing yeast material Active CN102660425B (en)

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CN104130899B (en) * 2014-07-28 2016-01-06 佛山市海天(高明)调味食品有限公司 A kind of central turnplate structure of rotating-disk solid culture equipment
CN105039140A (en) * 2015-06-18 2015-11-11 宁波长荣酿造设备有限公司 Starter-overturning device and disc starter-making machine using same
CN107720314B (en) * 2017-10-19 2023-06-16 迈安德集团有限公司 Material distribution and discharge device of circular fermentation machine
CN107720315B (en) * 2017-10-19 2023-06-16 迈安德集团有限公司 Solid state fermentation machine
CN108130267B (en) * 2017-11-24 2023-09-12 迈安德集团有限公司 Driving and controlling system of solid state fermentation machine
CN111440683A (en) * 2019-01-16 2020-07-24 烟台良荣机械精业有限公司 Culture device
CN109722380A (en) * 2019-01-31 2019-05-07 广东海纳川生物科技股份有限公司 A kind of fermentation disk
CN116875427B (en) * 2023-09-07 2023-12-12 格莱德(福建)生物科技有限公司 Fermenting installation is used in fodder processing

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CN201370081Y (en) * 2009-03-09 2009-12-30 四川恒泰企业投资有限公司 Disc koji making machine

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JPS59106261A (en) * 1982-12-11 1984-06-19 Nagata Jozo Kikai Kk Conditioning of grain piled on rotating disc
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Publication number Priority date Publication date Assignee Title
CN101134938A (en) * 2006-08-31 2008-03-05 龟甲万株式会社 Round ventilation yeast maker
CN201370081Y (en) * 2009-03-09 2009-12-30 四川恒泰企业投资有限公司 Disc koji making machine

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