CN102660383B - Separation process of essential oil in toad maggots - Google Patents

Separation process of essential oil in toad maggots Download PDF

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Publication number
CN102660383B
CN102660383B CN 201210179099 CN201210179099A CN102660383B CN 102660383 B CN102660383 B CN 102660383B CN 201210179099 CN201210179099 CN 201210179099 CN 201210179099 A CN201210179099 A CN 201210179099A CN 102660383 B CN102660383 B CN 102660383B
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toad
carbon dioxide
essential oil
solvent system
maggots
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CN102660383A (en
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徐华民
赵荣华
赵艳琨
徐萌
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Harbin Institute of Technology Shenzhen
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Harbin Institute of Technology Shenzhen
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Abstract

The invention provides relates to an extraction separation process of animal fat, in particular to a separation process of essential oil in toad maggots. In consideration that fat components contained in the toad maggots have stronger bioactivity functions of resisting and inhibiting bacteria and resisting viruses, the separation process can be implemented by the following technical scheme: (1) puffing the toad maggots at a low temperature; (2) extracting oil from the toad maggots; (3) carrying out decoloration and deodorization treatment; (4) carrying out filtration and ultrafiltration; and (5) carrying out purification through ultrasonic standing wave liquid chromatography. The method has the following beneficial effect: on the basis of ensuring the bioactivity of the essential oil in the toad maggots, the essential oil in the toad maggots, prepared through separation by adopting the special process, has the advantages of high purity, low cost and easiness in industrial production.

Description

The separating technology of toad maggot essential oil
Technical field
The present invention relates to a kind of extraction and separation process of animal grease, especially the separating technology of toad maggot essential oil.
Background technology
The toad maggot is take toad as raw material, processes the maggot that generates through Chinese medicine, contains a large amount of lubricant components in the maggot, and a large amount of basic researchs show that the lubricant component that the toad maggot contains has stronger antibiotic, antibacterial, antiviral bioactive functions.
Application number 201110007300.9 discloses the toad maggot and has separated toad peptide antibiotic and antimicrobial preparation method thereof, take the toad maggot as raw material, adopt water solvent extraction process or dilute alkaline soln extraction process or dilute alcohol solution extraction process, one or more technique purification process in the techniques such as coupled ion exchange resin absorption method, ultrafiltration and micro-filtration, gel chromatography, ultrasonic standing wave preparative liquid chromatogram, vacuum lyophilization is prepared into the toad peptide antibiotic again.
ZL200410013742.4 discloses and has adopted Chinese medicine to cultivate the method for toad maggot, can mass industrialized production toad maggot.
Animal grease extraction and separation method commonly used has the techniques such as milling process, organic solvent lixiviation process, heating stripping method.
Summary of the invention
The lubricant component that contains in view of the toad maggot has stronger antibiotic, antibacterial, antiviral bioactive functions, the invention provides a kind of separating technology of toad maggot essential oil.
Purpose of the present invention can be achieved through the following technical solutions:
(1) toad maggot low temperature expanding: the dry toad maggot of 1000g is packed in the normal temperature expanding apparatus, and be 0.1~3 Mpa to being forced into pressure in installing, hold-time 1~30min, then relief pressure is to normal pressure rapidly, and the toad maggot is by expanded;
(2) extract toad maggot oil: in the expanded solvents system of packing into the extraction element, and adding expanded solvents, be forced into 2~8Mpa and form the expanded solvents system, the maintenance pressure time is 10~30min, keeping temperature is 10~30 ℃, toad maggot oil in the material is extracted out, then with Pressure Drop to normal pressure, form the mixed solution of toad maggot and expanded solvents;
(3) decolouring, take off flavor processes: will add 100~500g atlapulgite in the 1000g mixed solution or gac stirs, place 2~48h under the normal temperature;
(4) filtration and micro-filtration: filter with membrane pore size 20~60 μ m filters, the Microfilter with membrane pore size 0.5~10 μ m filters again, collection filtrate;
(5) ultrasonic standing wave liquid chromatography purifying: filtrate is dissolved in the solvent system, pump into ultrasonic standing wave preparative liquid chromatogram, filtrate and solvent system volume ratio are 1:50~200, the ultrasonic sound intensity 0.2~5KW, frequency 500~1000kHz, UV-detector wavelength 280nm, flow 10~1000mL/min, continuous separate is from being purified into toad maggot essential oil.
Present method is to guarantee on the bioactive basis of toad maggot essential oil, the toad maggot essential oil that adopts special process to separate preparation have purity height, cost low, be easy to suitability for industrialized production, extraction efficiency high, save the energy, do not have the advantage of environmental pollution, the toad maggot essential oil concentration of separation reaches 93~96%.
Description of drawings
Fig. 1 is the structural representation of expanded solvents system extraction element.
Embodiment
Embodiment one: present embodiment is separated toad maggot essential oil according to following step:
(1) the dry toad maggot of 1000g is packed in the normal temperature expanding apparatus (CN200520108339.X), and to being filled with carbonic acid gas in installing and being forced into 0.1~3 Mpa, hold-time 1~30min, then relief pressure is to normal pressure rapidly, and the toad maggot is by expanded;
(2) the toad maggot after expanded joins in the expanded solvents system extraction element, add 1~10kg liquefied carbon dioxide and 0.1~2kg ethyl acetate, be forced into 2~8Mpa, forming the expanded solvents system and keeping temperature is 10~30 ℃, time is 10~30min, then the stripping of toad maggot in material oil reduces that pressure forms the mixed solution of toad maggot and ethyl acetate to normal pressure in the device;
(3) with adding 100~500g atlapulgite in the 1000g mixed solution, place 2~24h under the normal temperature;
(4) filter with membrane pore size 20~60 μ m filters, the Microfilter with membrane pore size 0.5~10 μ m filters again, collects filtrate;
(5) filtrate is dissolved in the solution system that is formed according to the 4:1:1 volume ratio by normal heptane-glacial acetic acid-ethanol, pump into ultrasonic standing wave preparative liquid chromatogram (CN200920274485.8), filtrate and solvent system volume ratio are 1:50~200, the ultrasonic sound intensity 0.2~5KW, frequency 500~1000kHz, flow 10~1000mL/min, UV-detector wavelength 280nm, continuous separate is from being purified into toad maggot essential oil;
(6) essential oil packing.
As shown in Figure 1, the system of expanded solvents described in present embodiment extraction element is by spherical expanded solvents system extractor 1, head tank 2, solid-liquid separator 3, gas-solid separator 4, finished pot 5, external source carbonic acid cylinder 6, carbon dioxide storage tank 7, carbonic acid gas circulating pressure pump 8 and solvent tank 9 form, spherical expanded solvents system extractor 1 by pipeline respectively with head tank 2, solid-liquid separator 3, carbonic acid gas circulating pressure pump 8 and solvent tank 9 are connected, solid-liquid separator 3 is connected with gas-solid separator 4, gas-solid separator 4 is connected with finished pot 5 and carbon dioxide storage tank 7 respectively by pipeline, and carbon dioxide storage tank 7 is connected with external source carbonic acid cylinder 6 and carbonic acid gas circulating pressure pump 8 respectively by pipeline.
Embodiment two: present embodiment is separated toad maggot essential oil according to following step:
(1) during the dry toad maggot of 1000g is packed the normal temperature expanding apparatus into, be filled with 1~5kg nitrogen and be forced into 0.5~1Mpa, the maintenance pressure time is 2~10min, and then relief pressure is to normal pressure rapidly, and the toad maggot is by expanded;
(2) the toad maggot after expanded is packed in the expanded solvents system extraction element, and add 1~10kg liquid carbon dioxide and 0.1~0.5kg dimethyl formamide, be forced into 2~6Mpa and form the expanded solvents system, the maintenance pressure time is 10~30min, keeping temperature is 10~30 ℃, toad maggot oil in the material is extracted out, then with Pressure Drop to normal pressure, form the mixed solution of toad maggot and dimethyl formamide;
(3) stir adding the 100g gac in the 1000g mixed solution, place 24~48h under the normal temperature condition;
(4) filter with membrane pore size 10~60 μ m filters, the Microfilter with membrane pore size 0.5~10 μ m filters again, collects filtrate;
(5) filtrate is dissolved in the solvent system that is formed according to the volume ratio of 10:3:5 by normal heptane-methane dioxide-acetonitrile, pump into ultrasonic standing wave preparative liquid chromatogram, filtrate and solvent system volume ratio are 1:50~100, the ultrasonic sound intensity 0.5~5KW, frequency 500~1000KHz, flow 10~1000mL/min, UV-detector wavelength 280nm, continuous purification go out toad maggot essential oil;
(6) essential oil packing.

Claims (3)

1.一种蟾蜍蛆虫精油的分离工艺,其特征在于所述分离工艺为: 1. a separation process of toad maggot essential oil is characterized in that said separation process is: (1)蟾蜍蛆虫低温膨化:将1000g干燥蟾蜍蛆虫装入常温膨化装置中,并对装置内加压至压力为0.1~3 Mpa,保持时间1~30min,然后迅速释放压力至常压,蟾蜍蛆虫被膨化; (1) Low-temperature puffing of toad maggots: put 1000g of dried toad maggots into a room temperature puffing device, pressurize the device to a pressure of 0.1-3 Mpa, keep it for 1-30 minutes, and then quickly release the pressure to normal pressure, and the toad maggots puffed; (2)提取蟾蜍蛆虫油:装入膨胀溶剂体系提取装置中,并加入1~10kg液化二氧化碳及0.1~2kg乙酸乙酯,加压至2~8Mpa形成膨胀溶剂体系,保持压力时间为10~30min,保持温度为10~30℃,物料中的蟾蜍蛆虫油被萃取出来,然后将压力降至常压,形成蟾蜍蛆虫与膨胀溶剂的混合液,所述膨胀溶剂体系提取装置由球形膨胀溶剂体系提取器(1)、原料罐(2)、固液分离器(3)、气固分离器(4)、成品罐(5)、外源二氧化碳瓶(6)、二氧化碳储罐(7)、二氧化碳循环压力泵(8)和溶剂罐(9)组成,球形膨胀溶剂体系提取器(1)通过管线分别与原料罐(2)、固液分离器(3)、二氧化碳循环压力泵(8)及溶剂罐(9)相连接,固液分离器(3)与气固分离器(4)相连接,气固分离器(4)通过管线分别与成品罐(5)及二氧化碳储罐 (7)相连接,二氧化碳储罐(7)通过管线分别与外源二氧化碳瓶(6)及二氧化碳循环压力泵(8)连接; (2) Extract toad maggot oil: put it into the expansion solvent system extraction device, add 1-10kg of liquefied carbon dioxide and 0.1-2kg of ethyl acetate, pressurize to 2-8Mpa to form the expansion solvent system, and keep the pressure for 10-30min , keeping the temperature at 10-30°C, the toad maggot oil in the material is extracted, and then the pressure is reduced to normal pressure to form a mixed solution of toad maggots and expansion solvent, and the expansion solvent system extraction device is extracted by a spherical expansion solvent system device (1), raw material tank (2), solid-liquid separator (3), gas-solid separator (4), finished product tank (5), external source carbon dioxide bottle (6), carbon dioxide storage tank (7), carbon dioxide cycle Composed of a pressure pump (8) and a solvent tank (9), the spherical expansion solvent system extractor (1) is connected to the raw material tank (2), solid-liquid separator (3), carbon dioxide circulating pressure pump (8) and solvent tank through pipelines (9) are connected, the solid-liquid separator (3) is connected with the gas-solid separator (4), and the gas-solid separator (4) is respectively connected with the finished product tank (5) and the carbon dioxide storage tank (7) through pipelines, The carbon dioxide storage tank (7) is respectively connected with the external source carbon dioxide bottle (6) and the carbon dioxide circulation pressure pump (8) through pipelines; (3)脱色、脱味处理:将1000g混合液中加入100~500g活性白土或活性炭搅拌均匀,常温下放置2~48h; (3) Decolorization and deodorization treatment: add 100-500g activated clay or activated carbon to 1000g mixed liquid, stir evenly, and place at room temperature for 2-48 hours; (4)过滤与微滤:用膜孔径20~60μm过滤机过滤,再用膜孔径0.5~10μm的微滤机过滤,收集滤液; (4) Filtration and microfiltration: filter with a filter with a membrane pore size of 20-60 μm, and then filter with a microfiltration machine with a membrane pore size of 0.5-10 μm to collect the filtrate; (5)超声驻波液相色谱纯化:将滤液溶解于由正庚烷—冰乙酸—乙醇按照4:1:1体积比组成的溶剂体系中,泵入超声驻波液相制备色谱,滤液与溶剂体系体积比为1:50~200,超声声强0.2~5KW,频率500~1000kHz、紫外检测器波长280nm、流量10~1000mL/min,连续分离纯化出蟾蜍蛆虫精油。 (5) Ultrasonic standing wave liquid chromatography purification: dissolve the filtrate in a solvent system composed of n-heptane-glacial acetic acid-ethanol in a volume ratio of 4:1:1, pump into ultrasonic standing wave liquid chromatography, and filtrate and The volume ratio of the solvent system is 1:50~200, the ultrasonic sound intensity is 0.2~5KW, the frequency is 500~1000kHz, the wavelength of the ultraviolet detector is 280nm, and the flow rate is 10~1000mL/min. Continuous separation and purification of toad maggot essential oil. 2.根据权利要求1所述的蟾蜍蛆虫精油的分离工艺,其特征在于所述步骤(2)中,膨胀溶剂体系由1~10kg液态二氧化碳及0.1~0.5kg二甲基甲酰胺加压至2~6Mpa组成。 2. The separation process of toad maggot essential oil according to claim 1, characterized in that in the step (2), the expansion solvent system is pressurized to 2 ~6Mpa composition. 3.根据权利要求1所述的蟾蜍蛆虫精油的分离工艺,其特征在于所述步骤(5)中,溶剂体系由正庚烷—二氧甲烷—乙腈按照10:3:5的体积比组成。 3. The separation process of toad maggot essential oil according to claim 1, characterized in that in the step (5), the solvent system consists of n-heptane-dioxymethane-acetonitrile in a volume ratio of 10:3:5.
CN 201210179099 2012-06-02 2012-06-02 Separation process of essential oil in toad maggots Expired - Fee Related CN102660383B (en)

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CN1100490C (en) * 1999-12-01 2003-02-05 中国科学院动物研究所 Separation and extraction process of effective component in resource insect
CN1798567A (en) * 2003-05-30 2006-07-05 三得利株式会社 Antistress agent
CN1869180A (en) * 2006-06-26 2006-11-29 王爱民 Method of extracting fly maggot oil
CN101057873A (en) * 2007-05-15 2007-10-24 沈荣法 Method for preparing hepatitis B virus resisting maggot protein powder and its maggot oil and fatty acid
CN101348749B (en) * 2008-09-05 2011-11-09 王晓峰 Method for producing fat from screwworm
CN101805672B (en) * 2010-03-08 2012-01-25 中山大学 Biodiesel and preparation method thereof
CN101880590A (en) * 2010-06-13 2010-11-10 中山大学 Application of Chrysocephala maggot as oil-bearing insect
CN101880591A (en) * 2010-06-13 2010-11-10 中山大学 Application of housefly maggot as oil insect

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