CN102658690A - Self-cleaning aluminum veneer and preparation process - Google Patents
Self-cleaning aluminum veneer and preparation process Download PDFInfo
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- CN102658690A CN102658690A CN2012101355276A CN201210135527A CN102658690A CN 102658690 A CN102658690 A CN 102658690A CN 2012101355276 A CN2012101355276 A CN 2012101355276A CN 201210135527 A CN201210135527 A CN 201210135527A CN 102658690 A CN102658690 A CN 102658690A
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Abstract
The invention relates to the technical field of building materials, in particular to a self-cleaning aluminum veneer and a preparation process thereof. The self-cleaning aluminum veneer comprises an aluminum alloy panel, wherein a primer layer and a photo-catalyst coating consisting of a TiO2 ceramic paint are arranged towards the outer direction of the aluminum alloy panel in sequence; the photo-catalyst coating is then arranged through the primer layer; the using amount of the photo-catalyst coating is reduced, the attachment is firm and the cost is saved; the outer photo-catalyst coating consisting of the TiO2 ceramic paint has high hardness, corrosion resistance, static electricity removal and superior hydrophilicity; thus, dust is not adsorbed due to static electricity, the dust can be easily washed under the flushing action of rainwater, a good self-cleaning function is achieved, the maintenance cost is reduced, and the life is prolonged; a manufacturing process of the self-cleaning aluminum veneer is reliable, simple and practical, so that the final product self-cleaning aluminum veneer has good adhesion, acid resistance, solvent resistance, wear resistance, impact resistance and mechanical property.
Description
Technical field
The present invention relates to building material technical field, be specifically related to a kind of self-cleaning aluminum veneer and preparation technology.
Background technology
Traditional building and ornament materials great majority adopt stone material or plasterboard, but these ornament materials self are heavier, and building safety is poor, and the installation processing characteristics is also very poor.Aluminum veneer is because its excellent processing characteristics and factor such as own wt is light, price is low are widely used in the building decoration field.Along with the demand of market development and the raising of industry product class, people are also increasingly high to the various performance requirements of aluminum veneer in recent years.Aluminum veneer is because quilt in light weight uses widely, but existing aluminum veneer uses a period of time in natural environment after, aluminum veneer itself has conduction and adsorbs dust; Hydrophily is looked into, and uses a period of time can cover with the dirt dust, influences the outward appearance of building; The manual regular cleaning charge is also higher, and the chemical detergent that it uses when cleaning is strong to the corrosivity of aluminum veneer own; Influence service life, also can pollute, and color is single attractive in appearance inadequately environment.
Summary of the invention
The objective of the invention is to the deficiency to prior art, and a kind of self-cleaning aluminum veneer and preparation technology thereof be provided, its be difficult for absorption dust, corrosion-resistant, self-cleaning strong, be convenient to operational maintenance maintenance, the non-fading characteristics of rich color.
The present invention realizes through following technology:
A kind of self-cleaning aluminum veneer comprises aluminium alloy panel, it is characterized in that: the direction laterally of said aluminium alloy panel is provided with prime coat, TiO successively
2The photocatalyst coating that ceramic coating constitutes, the said aluminium alloy panel outside also is provided with the sandblast passivation layer, and outside chromaking processing layer is set between the sandblast passivation layer of said aluminium alloy panel and prime coat, and the inboard of said aluminium alloy panel is provided with inboard chromaking processing layer.
A kind of preparation technology of self-cleaning aluminum veneer as stated, it comprises following processing step:
A, panel beating: choose the thick aluminum or aluminum alloy panel of 2-4mm and carry out panel beating;
B, blasting treatment: adopt special-purpose pneumatic equipment, diamond dust is injected in the surface of aluminum plate blasting treatment, form the sandblast passivation layer of lateral surface.
C, pre-treatment:
C1, degreasing: the aluminium alloy panel that steps A obtains with degreaser at 50-80 ℃ of following degreasing 1-10 minute;
C2, washing;
C3, pickling: at room temperature carry out pickling 2-3min with pickle;
C4, washing;
C5, chromaking: with chromaking liquid chromaking 2-3 minute at normal temperatures;
C6, washing;
C7, oven dry: ℃ oven dry down in temperature≤60, final inboard chromaking processing layer, the outside chromaking processing layer that obtains 10~20um chromaking at the surfaces externally and internally of aluminium alloy panel;
D, spraying:
D1: handling the outside chromaking processing layer surface spraying SiO that obtains through step C
2Ceramic coating forms prime coat, and the thickness of control enamelled coating is 10~20um;
D2: levelling 10-15min under the room temperature;
D3: continue spray TiO
2The photocatalyst finish paint of ceramic coating forms the photocatalyst top coat layer, and the thickness of control photocatalyst top coat layer is 5~10um;
D4: levelling 10-15min under the room temperature;
D5: be to dry under 235-250 ℃ the condition in temperature, promptly get self-cleaning aluminum veneer of the present invention.
Preferable, every liter of degreaser of said step C1 comprises the raw material of following content:
Preferable, said nonionic surface active agent is an emulsifier op-10.
Preferable, said antifoaming agent is the organic silicon modified by polyether antifoaming agent.
Preferable, every liter of pickle comprises the raw material of following content among the said step C3:
Preferable, said pyridines corrosion inhibiter is the chloro-hexadecane yl pyridines.
Preferable, every liter of chromaking liquid comprises the raw material of following content among the said step C5:
Preferable, in the said steps A panel beating comprise technological design successively, cut out, moulding, welding, kind nail, install reinforcing rib, established angle sign indicating number, polishing.
Beneficial effect of the present invention is: self-cleaning aluminum veneer of the present invention, comprise aluminium alloy panel, and the direction laterally of said aluminium alloy panel is provided with prime coat, TiO successively
2The photocatalyst coating that ceramic coating constitutes is provided with the photocatalyst coating again through prime coat, reduces the consumption of photocatalyst coating, and adhesion-tight is saved cost; The TiO in the outside
2Ceramic coating constitutes the photocatalyst coating and has high rigidity, corrosion resistance, destatics, hydrophily is good, therefore can be because of the Electrostatic Absorption dust, and under rainwash; Easily dust is washed out, have good self-cleaning function, reduce and safeguard; Alleviate harm, increase the service life, in addition environment; The multicolour form can be provided, the non-fading characteristics of elegant in appearance, rich color; The manufacture craft of self-cleaning aluminum veneer of the present invention, technology is reliable, and is simple, makes adhesive force, acid resistance, solvent resistance, wearability, resistance to impact and the good mechanical properties of the self-cleaning aluminium list of final products.
Description of drawings
Fig. 1 is the structural representation of the self-cleaning aluminum veneer of the present invention.
The specific embodiment
For the ease of those skilled in the art's understanding, the present invention is further described below in conjunction with embodiment and accompanying drawing:
As shown in Figure 1, a kind of self-cleaning aluminum veneer comprises aluminium alloy panel 1, and the direction laterally of said aluminium alloy panel 1 is provided with prime coat 2, TiO successively
2The photocatalyst coating 3 that ceramic coating constitutes; Aluminium alloy panel 1 outside also is provided with sandblast passivation layer 4; 2 of the sandblast passivation layer 4 of said aluminium alloy panel 1 and prime coats are provided with outside chromaking processing layer 5; The inboard of said aluminium alloy panel 1 is provided with inboard chromaking processing layer 6, and adhesion-tight between each layer of the present invention is protected aluminium alloy panel 1 layer by layer; Through prime coat 2 photocatalyst coating 3 is set again, reduces the consumption of photocatalyst coating 3, adhesion-tight is saved cost, the TiO in the outside
2Ceramic coating constitutes photocatalyst coating 3 and has high rigidity, corrosion resistance, destatics, hydrophily is good, therefore can be because of the Electrostatic Absorption dust, and under rainwash; Easily dust is washed out, have good self-cleaning function, reduce and safeguard; Alleviate harm, increase the service life, in addition environment; The multicolour form can be provided, the non-fading characteristics of elegant in appearance, rich color; TiO in addition
2Therefore ceramic coating has good weatherability: can not wear out as the ultraviolet ray of the easy quilt of coating, acid rain, automobile exhaust gas and damage by air pollution thus; Degradation of formaldehyde, benzene,toluene,xylene, acetic acid, ammonia, volatile organic matter pollutants such as (TVOC) effectively, and have the disinfecting power of high-efficiency broad spectrum, the toxin that bacterium or fungi are discharged decomposes and harmless treatment.
The invention still further relates to the preparation technology of the self-cleaning aluminum veneer of a kind of the present invention of preparation, below several then embodiment describe in detail:
A, panel beating: choose the thick aluminum or aluminum alloy panel of 2mm and carry out panel beating, comprise technological design successively, cut out, moulding, welding, kind nail, install reinforcing rib, established angle sign indicating number, polishing;
B, blasting treatment: generally adopt 60# diamond dust, adopt special-purpose pneumatic equipment, diamond dust is injected in surface of aluminum plate, form the sandblast passivation layer of lateral surface.Carry out summer at normal temperatures, and carry out warm-up operation (preheat temperature be 25~30 ℃) to base material winter.Through adjustment spray angle, pressure, distance adjustment workpiece surface roughness, it is preferable that surface roughness reaches Ra3 level effect.
C, pre-treatment:
C1, degreasing: the aluminium alloy panel that steps A obtains with degreaser at 50 ℃ of following degreasing 1-10 minutes; Wherein every liter of degreaser comprises the raw material of following content:
C2, washing;
C3, pickling: at room temperature carry out pickling 2-3min with pickle; Wherein every liter of pickle comprises the raw material of following content:
C4, washing;
C5, chromaking: with chromaking liquid chromaking 2 minutes at normal temperatures, every liter of chromaking liquid comprises the raw material of following content:
C6, washing;
C7, oven dry: ℃ oven dry down in temperature≤60, final inboard chromaking processing layer, the outside chromaking processing layer that obtains the 10um chromaking at the surfaces externally and internally of aluminium alloy panel;
D, spraying:
Priming paint must filter with 300 mesh filter screens before each spraying, and finish paint filters with 150 mesh filter screens, paints in the spraying process and must fully stir, and does not have deposition bottom guaranteeing.
D1: handling the surperficial chromaking processing layer surface spraying SiO of the outside chromaking processing layer that obtains through step C
2Ceramic coating forms prime coat, and the thickness of control enamelled coating is 10um;
D2: levelling 10min under the room temperature;
D3: continue spray TiO
2The photocatalyst finish paint of ceramic coating forms the photocatalyst top coat layer, and the thickness of control photocatalyst top coat layer is 5um;
D4: levelling 10min under the room temperature;
D5: be to dry under 235 ℃ the condition in temperature, promptly get self-cleaning aluminum veneer of the present invention.
Embodiment 2, a kind of preparation technology of self-cleaning aluminum veneer: it comprises following processing step:
A, panel beating: choose the thick aluminum or aluminum alloy panel of 3mm and carry out panel beating, comprise technological design successively, cut out, moulding, welding, kind nail, install reinforcing rib, established angle sign indicating number, polishing;
B, blasting treatment: generally adopt 70# diamond dust, adopt special-purpose pneumatic equipment, diamond dust is injected in surface of aluminum plate, form the sandblast passivation layer of lateral surface.Carry out summer at normal temperatures, and carry out warm-up operation (preheat temperature be 25~30 ℃) to base material winter.Through adjustment spray angle, pressure, distance adjustment workpiece surface roughness, it is preferable that surface roughness reaches Ra3 level effect.
C, pre-treatment:
C1, degreasing: the aluminium alloy panel that steps A obtains with degreaser 65 ℃ of following degreasings 7 minutes; Wherein every liter of degreaser comprises the raw material of following content:
C2, washing;
C3, pickling: at room temperature carry out pickling 2.5min with pickle; Wherein every liter of pickle comprises the raw material of following content:
C4, washing;
C5, chromaking: with chromaking liquid chromaking 2.5 minutes at normal temperatures, every liter of chromaking liquid comprises the raw material of following content:
C6, washing;
C7, oven dry:, finally obtain inboard chromaking processing layer, the outside chromaking processing layer of 16um chromaking at the surfaces externally and internally of aluminium alloy panel in 45 ℃ of oven dry down of temperature;
D, spraying:
Priming paint must filter with 330 mesh filter screens before each spraying, and finish paint filters with 150 mesh filter screens, paints in the spraying process and must fully stir, and does not have deposition bottom guaranteeing.
D1: handling the surperficial chromaking processing layer surface spraying SiO of the outside chromaking processing layer that obtains through step C
2Ceramic coating forms prime coat, and the thickness of control enamelled coating is 16um;
D2: levelling 13min under the room temperature;
D3: continue spray TiO
2The photocatalyst finish paint of ceramic coating forms the photocatalyst top coat layer, and the thickness of control photocatalyst top coat layer is 7um;
D4: levelling 13min under the room temperature;
D5: be to dry under 245 ℃ the condition in temperature, promptly get self-cleaning aluminum veneer of the present invention.
A, panel beating: choose the thick aluminum or aluminum alloy panel of 4mm and carry out panel beating, comprise technological design successively, cut out, moulding, welding, kind nail, install reinforcing rib, established angle sign indicating number, polishing;
B, blasting treatment: generally adopt 80# diamond dust, adopt special-purpose pneumatic equipment, diamond dust is injected in surface of aluminum plate, form the sandblast passivation layer of lateral surface.Carry out summer at normal temperatures, and carry out warm-up operation (preheat temperature be 25~30 ℃) to base material winter.Through adjustment spray angle, pressure, distance adjustment workpiece surface roughness, it is preferable that surface roughness reaches Ra3 level effect.
C, pre-treatment:
C1, degreasing: the aluminium alloy panel that steps A obtains with degreaser 80 ℃ of following degreasings 7 minutes; Wherein every liter of degreaser comprises the raw material of following content:
C2, washing;
C3, pickling: at room temperature carry out pickling 3min with pickle; Wherein every liter of pickle comprises the raw material of following content:
C4, washing;
C5, chromaking: with chromaking liquid chromaking 3 minutes at normal temperatures, every liter of chromaking liquid comprises the raw material of following content:
C6, washing;
C7, oven dry:, finally obtain inboard chromaking processing layer, the outside chromaking processing layer of 20um chromaking at the surfaces externally and internally of aluminium alloy panel in 60 ℃ of oven dry down of temperature;
D, spraying:
Priming paint must filter with 400 mesh filter screens before each spraying, and finish paint filters with 150 mesh filter screens, paints in the spraying process and must fully stir, and does not have deposition bottom guaranteeing.
D1: handling the surperficial chromaking processing layer surface spraying SiO of the outside chromaking processing layer that obtains through step C
2Ceramic coating forms prime coat, and the thickness of control enamelled coating is 20um;
D2: levelling 15min under the room temperature;
D3: continue spray TiO
2The photocatalyst finish paint of ceramic coating forms the photocatalyst top coat layer, and the thickness of control photocatalyst top coat layer is 10um;
D4: levelling 15min under the room temperature;
D5: be to dry under 250 ℃ the condition in temperature, promptly get self-cleaning aluminum veneer of the present invention.
Embodiment 4, a kind of preparation technology of self-cleaning aluminum veneer: it comprises following processing step:
A, panel beating: choose the thick aluminum or aluminum alloy panel of 2.5mm and carry out panel beating, comprise technological design successively, cut out, moulding, welding, kind nail, install reinforcing rib, established angle sign indicating number, polishing;
B, blasting treatment: generally adopt 64# diamond dust, adopt special-purpose pneumatic equipment, diamond dust is injected in surface of aluminum plate, form the sandblast passivation layer of lateral surface.Carry out summer at normal temperatures, and carry out warm-up operation (preheat temperature be 25~30 ℃) to base material winter.Through adjustment spray angle, pressure, distance adjustment workpiece surface roughness, it is preferable that surface roughness reaches Ra3 level effect.
C, pre-treatment:
C1, degreasing: the aluminium alloy panel that steps A obtains with degreaser 50 ℃ of following degreasings 10 minutes; Wherein every liter of degreaser comprises the raw material of following content:
C2, washing;
C3, pickling: at room temperature carry out pickling 2.7min with pickle; Wherein every liter of pickle comprises the raw material of following content:
C4, washing;
C5, chromaking: with chromaking liquid chromaking 2-3 minute at normal temperatures, every liter of chromaking liquid comprised the raw material of following content:
C6, washing;
C7, oven dry:, finally obtain inboard chromaking processing layer, the outside chromaking processing layer of 15um chromaking at the surfaces externally and internally of aluminium alloy panel in 58 ℃ of oven dry down of temperature;
D, spraying:
Priming paint must filter with 300 mesh filter screens before each spraying, and finish paint filters with 150 mesh filter screens, paints in the spraying process and must fully stir, and does not have deposition bottom guaranteeing.
D1: handling the surperficial chromaking processing layer surface spraying SiO of the outside chromaking processing layer that obtains through step C
2Ceramic coating forms prime coat, and the thickness of control enamelled coating is 10um;
D2: levelling 13min under the room temperature;
D3: continue spray TiO
2The photocatalyst finish paint of ceramic coating forms the photocatalyst top coat layer, and the thickness of control photocatalyst top coat layer is 8um;
D4: levelling 12min under the room temperature;
D5: be to dry under 2450 ℃ the condition in temperature, promptly get self-cleaning aluminum veneer of the present invention.
Above content is merely preferred embodiment of the present invention, and for those of ordinary skill in the art, according to thought of the present invention, the part that on the specific embodiment and range of application, all can change, this description should not be construed as limitation of the present invention.
Claims (9)
1. a self-cleaning aluminum veneer comprises aluminium alloy panel, it is characterized in that: the direction laterally of said aluminium alloy panel is provided with prime coat, TiO successively
2The photocatalyst coating that ceramic coating constitutes, the said aluminium alloy panel outside also is provided with the sandblast passivation layer, and outside chromaking processing layer is set between the sandblast passivation layer of said aluminium alloy panel and prime coat, and the inboard of said aluminium alloy panel is provided with inboard chromaking processing layer.
2. a kind of preparation technology of self-cleaning aluminum veneer according to claim 1, it is characterized in that: it comprises following processing step:
A, panel beating: choose the thick aluminum or aluminum alloy panel of 2-4mm and carry out panel beating;
B, blasting treatment: adopt special-purpose pneumatic equipment, diamond dust is injected in the surface of aluminum plate blasting treatment, form the sandblast passivation layer of lateral surface.
C, pre-treatment:
C1, degreasing: the aluminium alloy panel that steps A obtains with degreaser at 50-80 ℃ of following degreasing 1-10 minute;
C2, washing;
C3, pickling: at room temperature carry out pickling 2-3min with pickle;
C4, washing;
C5, chromaking: with chromaking liquid chromaking 2-3 minute at normal temperatures;
C6, washing;
C7, oven dry: ℃ oven dry down in temperature≤60, final inboard chromaking processing layer, the outside chromaking processing layer that obtains 10~20um chromaking at the surfaces externally and internally of aluminium alloy panel;
D, spraying:
D1: handling the outside chromaking processing layer surface spraying SiO that obtains through step B
2Ceramic coating forms prime coat, and the thickness of control enamelled coating is 10~20um;
D2: levelling 10-15min under the room temperature;
D3: continue spray TiO
2The photocatalyst finish paint of ceramic coating forms the photocatalyst top coat layer, and the thickness of control photocatalyst top coat layer is 5~10um;
D4: levelling 10-15min under the room temperature;
D5: be to dry under 235-250 ℃ the condition in temperature, promptly get self-cleaning aluminum veneer of the present invention.
4. the preparation technology of a kind of self-cleaning aluminum veneer according to claim 3, it is characterized in that: said nonionic surface active agent is an emulsifier op-10.
5. the preparation technology of a kind of self-cleaning aluminum veneer according to claim 3, it is characterized in that: said antifoaming agent is the organic silicon modified by polyether antifoaming agent.
7. the preparation technology of a kind of self-cleaning aluminum veneer according to claim 6, it is characterized in that: said pyridines corrosion inhibiter is the chloro-hexadecane yl pyridines.
9. the preparation technology of a kind of self-cleaning aluminum veneer according to claim 2 is characterized in that: in the said steps A panel beating comprise technological design successively, cut out, moulding, welding, kind nail, install reinforcing rib, established angle sign indicating number, polishing.
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CN103206053A (en) * | 2013-03-27 | 2013-07-17 | 成都阳光铝制品有限公司 | Self-cleaning aluminum section and preparation process thereof |
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Application publication date: 20120912 |