CN102658380A - Portable disk-shaped boring machine - Google Patents

Portable disk-shaped boring machine Download PDF

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Publication number
CN102658380A
CN102658380A CN2012100589055A CN201210058905A CN102658380A CN 102658380 A CN102658380 A CN 102658380A CN 2012100589055 A CN2012100589055 A CN 2012100589055A CN 201210058905 A CN201210058905 A CN 201210058905A CN 102658380 A CN102658380 A CN 102658380A
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China
Prior art keywords
gear
feed
boring machine
gearbox
knife rest
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Granted
Application number
CN2012100589055A
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Chinese (zh)
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CN102658380B (en
Inventor
雷飞
雷翀
林涛
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Nanjing Tian Yu Zhong Mechatronics Co., Ltd.
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NANJING SULEI ELECTROMECHANICAL DEVELOPMENT Co Ltd
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Priority to CN 201210058905 priority Critical patent/CN102658380B/en
Publication of CN102658380A publication Critical patent/CN102658380A/en
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Publication of CN102658380B publication Critical patent/CN102658380B/en
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Abstract

A portable disk-shaped boring machine in the invention relates to cutting processing machinery used for repairing on-site on-line flanges, valves and burners. The portable disk-shaped boring machine is especially applicable to cutting processing work of flanges, valves and coal-chemical burners on petrochemical enterprise on-site pipelines or the cutting-process work of the flanges, the valves and the coal-chemical burners on pressure vessels. The portable disk-shaped boring machine comprises a motor, a disk mechanism, a feed mechanism, a cutting edge engagement adjusting mechanism and a clamping mechanism; the disc mechanism comprises a disc gear shaft, a casing, an upper bearing sheet, and antifriction materials. The motor is installed at one side of the casing, and a driving gear is installed on a motor output shaft, and the driving gear is meshed with the disc gear shaft; the feed mechanism comprises a tool feed gear, a tool feed speed-changing gear, a vertical transmission rod, a turning box, a transverse transmission rod, a tool carrier gearbox and a crossbeam, wherein the crossbeam is installed on the upper portion of the disc gear shaft, the tool carrier gearbox and the turning box are installed on the crossbeam, a carriage is equipped on the tool carrier gearbox, and a lathe tool is equipped on the carriage, the cutting edge engagement adjusting mechanism comprises a cutting edge engagement adjusting seat, a hand wheel and a screw, and the clamping mechanism comprises a clamping screw, a nut seat and a plug.

Description

Portable disc boring machine
Technical field
What the portable disc boring machine of the present invention related to is a kind of cut machinery that on-the-spot online flange, valve and burning are chewed of repairing.The flange, valve and the Coal Chemical Industry that are specially adapted on on-the-spot pipeline of petroleum chemical enterprise or the pressure vessel are burnt the cut work of chewing.
Background technology
At present, existing field machining facility function ratio is more single, and machining accuracy is not ideal.Though, a kind of field machining disc machine is arranged, only can facing, can not the taper turning face, the boring endoporus, and have only a kind of feed velocity.During the rotation of this machine, rotating disk is to lean on several groups of rolling bearings to be pressed in to keep on the circuit orbit its circular motion, because of being that gap or preload pressure between several groups of bearings it and the circuit orbit is difficult to the adjustment unanimity.Therefore, the machine rigidity is poor, and weight will weigh, and the chip surface roughness is difficult to desirable.Again because of be several groups of bearing roll extrusion on circuit orbit, each is organized bearing the pressure of track is not quite similar, the wearing and tearing that the track attrition surface produces are also inequality, service time is long slightly, accuracy of machines can descend.For the processing reparation of Coal Chemical Industry burner, must use multiple machine toolings such as lathe, boring machine to accomplish.
Summary of the invention
The present invention seeks to provides a kind of portable disc boring machine to above-mentioned weak point; Form by disk mechanism, delivering gear, bite governor motion, clamping mechanism etc., but compact conformation, good rigidly, can the various machined surfaces of how fast feed smear metal, the power source continuously variable; Therefore machining accuracy is high, roughness is good, easy for operation; Because of axial dimension is little, can in narrow space, work, the scope of application is extensive; Be a kind of cut machinery that on-the-spot online flange, valve and burning are chewed of repairing.
Portable disc boring machine is to take following technical scheme to realize:
Portable disc boring machine is made up of power source, disk mechanism, delivering gear, bite governor motion, clamping mechanism.
Disk mechanism is made up of disk tooth axle, casing, upper bearing (metal) sheet, anti-attrition thing; Disk tooth axle clamping is between upper bearing (metal) sheet and bottom of shell; And the anti-attrition thing is housed is separated by; Upper bearing (metal) sheet and shell are threads engaged, are used to regulate gap and pressure, and disk tooth axle and bearing shell are housed in upper bearing (metal) sheet and the casing.
Power source is installed in casing one side, on the power source output shaft driving gear is installed, and driving gear is meshed with disk tooth axle.
Delivering gear comprises feed gear, feed change gear, perpendicular drive link, break-in case, horizontal drive link, knife rest gearbox and crossbeam.Crossbeam is installed in disk tooth axle top.Knife rest gearbox and break-in case are installed on the crossbeam.In the said knife rest gearbox change pulley is arranged, the knife rest gear box output end is equipped with pinion.On the knife rest gearbox planker is housed, lathe tool is housed on the planker, planker can 360 ° of rotations on the knife rest gearbox.Said planker is provided with tooth bar, and the pinion that the knife rest gear box output end is equipped with is meshed with tooth bar.The feed toothholder is installed in casing one side; Feed change gear is installed on the feed toothholder through gear lever, and feed change gear is mounted on the feed toothholder fixed, and the feed change gear flank of tooth is a polygon; The number of teeth on each limit does not wait; This feed pinion stand is to variable, and crossbeam is mounted in disk tooth axle top, and feed gear, break-in case etc. all are contained on the crossbeam.
When machine run, disk tooth axle, crossbeam, feed gear all rotate, when the feed gear forwards fixed feed change gear to; Feed gear and feed change gear engagement rotation, the perpendicular drive link that is attached thereto, break-in case, horizontal drive link, knife rest gearbox all move, and planker moves; Lathe tool carries out smear metal; Continuous in succession, when change the feed change gear seat to, promptly change feed velocity.
Left bevel gear, right bevel gear and bevel gear are housed in the break-in case; Left bevel gear, right bevel gear are contained on the horizontal drive link, and bevel gear is contained on the perpendicular drive link, and the feed gear is installed in perpendicular drive link bottom; Stir left bevel gear, right bevel gear and bevel gear engagement respectively, i.e. change turns to.
The feed change gear end face is a polygon, and all there is one section gear on each limit, but the number of teeth does not wait.Change the change-speed gearing seat and change total number of teeth in engagement to promptly, and change the depth of cut, the feed toothholder is arranged under the feed change gear; And the spring tension is arranged, as long as feed change gear is extracted the feed toothholder, turn to through gear lever; Turn back to the feed toothholder again, the feed change gear direction changes, and the depth of cut promptly becomes.On the said feed toothholder spring is housed, so that buffering.
The bite governor motion is regulated seat, handwheel and screw mandrel by bite and is formed, and bite is regulated seat and is installed on the crossbeam, and bite is regulated screw mandrel is installed, and screw mandrel links to each other with screw thread with the knife rest gearbox, and handwheel is equipped with in the screw mandrel end.Because of planker on the knife rest gearbox of the present invention can 360 ° of rotations, dimension, but facing and taper seat at any angle, complete autofeed during smear metal, but during each smear metal, consider the bite size, and design this mechanism.Bite is regulated seat and all can on crossbeam, be slided with the knife rest gearbox, be to regulate lathe tool bite size, elder generation lathe tool to good workpiece; Regulating the seat lower screw to bite then tightens; Rotate handwheel and screw mandrel again, because of screw mandrel links to each other with screw thread with the knife rest gearbox, therefore; The knife rest gearbox rotates by the screw mandrel pulling because of handwheel, and sets up lathe tool bite size.
Clamping mechanism is by the clamping screw mandrel, and nut seat comes directly towards and forms, and nut seat is installed in bottom of shell, and clamping screw mandrel head is equipped with the top, and the clamping screw mandrel rotates in nut seat and moves forward and backward.Portable disc boring machine is to be installed in by clamp mechanism on the workpiece such as flange, clamps centering, location by the clamping screw mandrel.
Said power source can adopt motor, air motor or hydraulic motor etc.
Said anti-attrition thing can adopt steel ball (steel ball), ball, slide plate or slip cap etc.
Portable disc boring machine advantage:
1; The disk mechanism of the portable disc boring machine of the present invention design is the main body of machine, because of its disk tooth axle be clamping between at the bottom of last axle sheet and the casing in the trajectory, and the employing steel ball is made the anti-attrition thing; After the upper bearing (metal) sheet is screwed down; Entire mechanism has formed an integral body, so good rigidly, and overall structure can design gently.Hundreds of even more steel balls are arranged in the trajectory, so pressurized, wearing and tearing are even, through using for a long time, because of extruding and friction, the composition surface of two groups of steel balls and trajectory will increase, and the precision of machine is not only fallen instead and can be improved.
2, be to consider crossing feed and length feed of lathe tool, generally all to be provided with two cover autofeed systems, the planker of the entrucking cutter of the portable disc boring machine design of the present invention can 360 ° of rotations, therefore, but its facing, vertical plane, taper seat, and autofeed.Other is provided with the penetration of a cutting tool governor motion, just satisfies the needs of processing fully.Simple in structure like this, be convenient to operation.
3, autofeed of the present invention mechanism only depends on a feed change gear and realizes how fast feed.
The portable disc boring machine of the present invention is reasonable in design, compact conformation, good rigidly; Only use one group of feeding system and how fast feed, the dynamical system continuously variable, so machining accuracy is high, roughness is good, easy for operation; Because of axial dimension is little, can in narrow space, work, the scope of application is extensive; Be that a kind of flange, valve and Coal Chemical Industry of repairing on on-the-spot pipeline of on-the-spot petroleum chemical enterprise or the pressure vessel burnt the desirable facility of the cut of chewing.
Description of drawings
Below will combine accompanying drawing that the present invention is described further:
Fig. 1 is portable disc boring machine structural representation.
Fig. 2 is the delivering gear sketch map of portable disc boring machine.
Fig. 3 is the bite governor motion sketch map of portable disc boring machine.
Fig. 4 is a break-in case sketch map in the delivering gear of portable disc boring machine.
The specific embodiment
With reference to accompanying drawing 1~4, portable disc boring machine is made up of power source 1, disk mechanism, delivering gear, bite governor motion, clamping mechanism.
Disk mechanism is made up of disk tooth axle 6, casing 2, upper bearing (metal) sheet 4, anti-attrition thing 5; Disk tooth axle 6 clampings are between upper bearing (metal) sheet 4 and casing 2 bottoms; And the anti-attrition thing is housed is separated by; Upper bearing (metal) sheet 4 is threads engaged with shell 2, is used to regulate gap and pressure, and disk tooth axle 6 and bearing shell 7 are housed in upper bearing (metal) sheet 4 and the casing 2.
Power source 1 is installed in casing 2 one sides, on power source 1 output shaft driving gear 3 is installed, and driving gear 3 is meshed with disk tooth axle 6.
Delivering gear comprises feed gear 13, feed change gear 10, perpendicular drive link 14, break-in case 15, horizontal drive link 16, knife rest gearbox 18 and crossbeam 17.Crossbeam 17 is installed in disk tooth axle 6 tops.Knife rest gearbox 18 is installed on the crossbeam 17 with break-in case 15.In the said knife rest gearbox 18 change pulley is arranged, knife rest gearbox 18 outputs are equipped with pinion 19.Planker 20 is housed on the knife rest gearbox 18, lathe tool 24 is housed on the planker 20, planker 20 can 360 ° of rotations on the knife rest gearbox.Said planker 20 is provided with tooth bar 28, and the pinion 19 that knife rest gearbox 18 outputs are equipped with is meshed with tooth bar 28.Feed toothholder 11 is installed in casing 2 one sides; Feed change gear 10 is installed on the feed toothholder 11 through gear lever 12, and feed change gear 10 is mounted on the feed toothholder 11 fixed, and its flank of tooth is a polygon; The number of teeth on each limit does not wait; Crossbeam 17 is mounted in disk tooth axle 6 tops to 10 of this feed change gears to variable, and feed gear 13, break-in case 15 etc. all are contained on the crossbeam 17.
When machine run, disk tooth axle 6, crossbeam 17, feed gear 13 all rotate, when feed gear 13 forwards fixed feed change gear 10 to; Feed gear 13 and feed change gear 10 engagement rotations, the perpendicular drive link 14 that is attached thereto, break-in case 15, horizontal drive link 16, knife rest gearbox 18 all move, and planker 20 moves; Lathe tool 24 carries out smear metal; Continuous in succession, when change 10 of feed change gears to, promptly change feed velocity.
Left bevel gear 27, right bevel gear 28 and bevel gear 29 are housed in the break-in case 15; Left bevel gear 27, right bevel gear 28 are contained on the horizontal drive link 16; Bevel gear 29 is contained on the perpendicular drive link 14; Feed gear 13 is installed in perpendicular drive link 14 bottoms, stirs left bevel gear 27, right bevel gear 28 and bevel gear 29 engagements respectively, promptly changes to turn to.
Feed change gear 10 end faces are polygons, and all there is one section gear on each limit, but the number of teeth does not wait.Change 10 of change-speed gearings and change total number of teeth in engagement to promptly, and change the depth of cut, feed change gear has feed toothholder 11 for 10 times; And there is spring 27 to strain; As long as feed change gear 10 is extracted feed toothholder 11 through gear lever 12, turn to, turn back to feed toothholder 11 again; Feed change gear 10 directions change, and the depth of cut promptly becomes.On the said feed toothholder 11 spring 27 is housed, so that buffering.
The bite governor motion is regulated seat 21, handwheel 22 and screw mandrel 23 by bite and is formed; Bite is regulated seat 21 and is installed on the crossbeam 17; Bite is regulated on the seat 21 screw mandrel 23 is installed, and screw mandrel 23 and knife rest gearbox 18 link to each other with screw thread, and handwheel 22 is equipped with in screw mandrel 23 ends.Because of planker 20 on the knife rest gearbox of the present invention can 360 ° of rotations, dimension, but facing and taper seat at any angle, complete autofeed during smear metal, but during each smear metal, consider the bite size, and design this mechanism.Bite is regulated seat 21 and all can on crossbeam 17, be slided with knife rest gearbox 18, for regulating lathe tool 24 bites size, earlier 24 pairs of good workpiece of lathe tool; Regulating seat 21 lower screw to bite then tightens; Rotate handwheel 22 and screw mandrel 23 again, because of screw mandrel 23 and knife rest gearbox 18 link to each other with screw thread, therefore; Knife rest gearbox 18 rotates by screw mandrel 23 pullings because of handwheel 22, and sets up lathe tool 24 bites size.
Clamping mechanism is by clamping screw mandrel 8, and nut seat 25 comes directly towards 26 and forms, and nut seat 25 is installed in casing 2 bottoms, and clamping screw mandrel 8 heads are equipped with top 26, and clamping screw mandrel 8 rotates in nut seat 25 and moves forward and backward.Portable disc boring machine is to be installed on flange 9 workpiece such as grade by clamp mechanism, clamps centering, location by clamping screw mandrel 8.
Said power source 1 can adopt motor, air motor or hydraulic motor etc.
Said anti-attrition thing 5 can adopt steel ball (steel ball), ball, slide plate or slip cap etc.
As shown in Figure 1; The portable disc boring machine of the present invention drives driving gear 3,6 rotations of disk tooth axle by power source (motor) 1; Crossbeam 17, knife rest gearbox 18, break-in case 15, feed gear 13 are housed all with moving on the disk tooth axle 6; When feed gear 13 forwards shown position to, stirred by speed change tooth 10 and turn over certain angle.Because of change-speed gearing 10 is polygons, each heel teeth number does not wait, and sees (Fig. 2) if change the depth of cut, need only upwards draw becoming ratch 12, turns to and inserts corresponding positioning seat again, and the change-speed gearing seat is to change, and the number of teeth of stirring changes, and the angle that feed gear 13 turns over also changes.Planker 20 on the knife rest gearbox 18 can rotate by 360 ° of degree, is fit to the workpiece that the various angles of processing require.During smear metal, be consideration lathe tool bite, and design bite governor motion is seen (Fig. 4).
Operation principle: be installed in portable disc boring machine on the workpiece that needs processing (flange 9 as shown in Figure 1) earlier, utilize the relative position (looking for disc, levelling face) that clamps screw mandrel 8 adjustment and workpiece.After installing,, set up the lathe tool position with the bite governor motion to good lathe tool 24.Start power source (adopting motor, air motor or hydraulic motor etc.) 1 driven gear 3, disk tooth axle 6 rotates; Crossbeam 17, knife rest gearbox 18, break-in case 15, feed gear 13 are housed all with moving on the disk tooth axle 6; When feed gear 13 forwards shown position to and feed change gear 10 engagement and turn over certain angle.Because of feed change gear 10 end faces are polygons, each heel teeth number does not wait sees (Fig. 2) if change the depth of cut, need only upwards draw becoming ratch 12; Turn to and insert corresponding feed toothholder 11 again; The number of teeth that is meshed changes 10 of feed change gears to change, and the angle that feed gear 13 turns over also changes.Planker 20 on the knife rest gearbox 18 can rotate by 360 ° of degree, is fit to the workpiece that the various angles of processing require.During smear metal, be consideration lathe tool bite, and design bite governor motion.
The in-house disk tooth of the disk axle of the portable disc boring machine of the present invention is extremely short to be sandwiched between two groups of anti-attrition things of upper bearing (metal) sheet and casing, regulates gap and pressure by the upper bearing (metal) sheet.
The complete autofeed of the portable disc boring machine of the present invention, the change-speed gearing of delivering gear is the polygon gear, the number of teeth on each limit does not wait, change pinion stand to, just change the depth of cut.
Planker on the knife rest can rotate by 360 ° of degree, is fit to the workpiece that the various angles of processing require.And be provided with the bite governor motion, to confirm bite.
The portable disc boring machine of the present invention is simple in structure, good rigidly, can how fast feed, planker can arbitrarily angledly change; Dynamical system continuously variable, so machining accuracy is high, roughness is good, easy for operation, because of axial dimension little; Can in narrow space, work, the scope of application is extensive.Be a kind of cut machinery that on-the-spot online flange, valve and burning are chewed of repairing.

Claims (9)

1. a portable disc boring machine is characterized in that: be made up of motor, disk mechanism, delivering gear, bite governor motion, clamping mechanism;
Disk mechanism is made up of disk tooth axle, casing, upper bearing (metal) sheet, anti-attrition thing; Disk tooth axle clamping is between upper bearing (metal) sheet and bottom of shell; And the anti-attrition thing is housed is separated by, upper bearing (metal) sheet and shell are threads engaged, and disk tooth axle and bearing shell are housed in upper bearing (metal) sheet and the casing;
Motor mounting is equipped with driving gear on casing one side motor output shaft, driving gear is meshed with disk tooth axle;
Delivering gear comprises feed gear, feed change gear, perpendicular drive link, break-in case, horizontal drive link, knife rest gearbox and crossbeam; Crossbeam is installed in disk tooth axle top; Knife rest gearbox and break-in case are installed on the crossbeam, on the knife rest gearbox planker are housed, and lathe tool is housed on the planker; The feed toothholder is installed in casing one side; Feed change gear is installed on the feed toothholder through gear lever, and feed change gear is installed on the feed toothholder fixed, and the feed change gear seat is to variable; Left bevel gear, right bevel gear and bevel gear are housed in the break-in case; Left bevel gear, right bevel gear are contained on the horizontal drive link, and bevel gear is contained on the perpendicular drive link, and the feed gear is installed in perpendicular drive link bottom; Stir left bevel gear, right bevel gear and bevel gear engagement respectively, i.e. change turns to;
The bite governor motion is regulated seat, handwheel and screw mandrel by bite and is formed, and bite is regulated seat and is installed on the crossbeam, and bite is regulated screw mandrel is installed, and screw mandrel links to each other with screw thread with the knife rest gearbox, and handwheel is equipped with in the screw mandrel end;
Clamping mechanism is by the clamping screw mandrel, and nut seat comes directly towards and forms, and nut seat is installed in bottom of shell, and clamping screw mandrel head is equipped with the top, and the clamping screw mandrel rotates in nut seat and moves forward and backward.
2. portable disc boring machine according to claim 1 is characterized in that: planker can 360 ° of rotations on the knife rest gearbox.
3. portable disc boring machine according to claim 1 is characterized in that: said feed change gear end face is a polygon, and all there is one section gear on each limit, but the number of teeth does not wait.
4. portable disc boring machine according to claim 1; It is characterized in that: said feed change gear bottom feed toothholder adopts the spring tension; Through gear lever feed change gear is extracted the feed toothholder, turn to, turn back to the feed toothholder again; The feed change gear direction changes, and the depth of cut promptly becomes.
5. portable disc boring machine according to claim 1 is characterized in that: in the said knife rest gearbox change pulley is arranged, the knife rest gear box output end is equipped with pinion.
6. portable disc boring machine according to claim 1, it is characterized in that: said planker is provided with tooth bar, and the pinion that the knife rest gear box output end is equipped with is meshed with tooth bar.
7. portable disc boring machine according to claim 1 is characterized in that: said bite is regulated seat and the knife rest gearbox all slides on crossbeam.
8. portable disc boring machine according to claim 1 is characterized in that: said power source adopts motor, air motor or hydraulic motor.
9. portable disc boring machine according to claim 1 is characterized in that: said anti-attrition thing adopts steel ball, ball, slide plate or slip cap.
CN 201210058905 2012-03-08 2012-03-08 Portable disk-shaped boring machine Active CN102658380B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN 201210058905 CN102658380B (en) 2012-03-08 2012-03-08 Portable disk-shaped boring machine

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CN102658380B CN102658380B (en) 2013-12-18

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI630980B (en) * 2017-06-30 2018-08-01 恒耀工業股份有限公司 Lathe and its tool correction method

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2535168Y (en) * 2002-04-26 2003-02-12 程以正 Portablle boring machine
CN201086148Y (en) * 2007-01-22 2008-07-16 张国根 Portable boring machine
CN201833011U (en) * 2010-11-01 2011-05-18 金安桐 Portable boring machine
CN202506864U (en) * 2012-03-08 2012-10-31 南京苏雷机电开发有限公司 Portable disc-shaped boring machine

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2535168Y (en) * 2002-04-26 2003-02-12 程以正 Portablle boring machine
CN201086148Y (en) * 2007-01-22 2008-07-16 张国根 Portable boring machine
CN201833011U (en) * 2010-11-01 2011-05-18 金安桐 Portable boring machine
CN202506864U (en) * 2012-03-08 2012-10-31 南京苏雷机电开发有限公司 Portable disc-shaped boring machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI630980B (en) * 2017-06-30 2018-08-01 恒耀工業股份有限公司 Lathe and its tool correction method

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Effective date of registration: 20181102

Address after: 210003 3213, room 1, Zhujianglu Road 88, Xuanwu District, Nanjing, Jiangsu.

Patentee after: Nanjing Tian Yu Zhong Mechatronics Co., Ltd.

Address before: 210042 room 3-1, eight village, suanjin village, Xuanwu District, Nanjing, Jiangsu

Patentee before: Nanjing Sulei Electromechanical Development Co., Ltd.