CN102655057A - Manufacturing method of buttons of household appliances - Google Patents
Manufacturing method of buttons of household appliances Download PDFInfo
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- CN102655057A CN102655057A CN2012101420491A CN201210142049A CN102655057A CN 102655057 A CN102655057 A CN 102655057A CN 2012101420491 A CN2012101420491 A CN 2012101420491A CN 201210142049 A CN201210142049 A CN 201210142049A CN 102655057 A CN102655057 A CN 102655057A
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Abstract
The invention relates to a manufacturing method for buttons of household appliances, and in particular relates to a manufacturing method of buttons of household appliances, in which patterns are printed in the buttons of the household appliances through shift printing, the coating with even thickness is formed, and simultaneously the problems in the prior art occurring after the coatings are applied and the patterns are formed by laser marking can be solved.
Description
Technical field
The present invention relates to the push-button system making method of electric household appliance.
Background technology
In general, the operation control for electric household appliance possesses in the electric household appliance the various buttons that supply user's operation is arranged.
Above-mentioned button is through behind transparent ejaculation material coating (spray) colored ink or coating, and the process of image of regulation that in the dope layer of coating, is formed for the function etc. of mark button through laser beam marking is made.That is, above-mentioned button forms via the transparent ejaculation thing of the form that constitutes button, and the engineering that in above-mentioned ejaculation thing, forms through colored paint coating and the image through laser beam marking is made.At this moment, the quality of the image that is formed by above-mentioned laser beam marking engineering is according to the quality of filming that is coated with in the above-mentioned ejaculation thing, for example, the thickness of filming, film evenly whether wait decision.But,, exist the problem that is difficult to obtain the impartial thickness of filming on the whole because the engineering of coating composition is fixed through spray paint particle on the ejaculation thing that is made up of the 3-D shape in above-mentioned ejaculation thing.Particularly; In the thin formation of the coating thickness of the complications of button Face or corner part; Possess under the situation that light sources such as LED are arranged at the back at button, even should only have an X-rayed to the outside, still through the image that forms by laser beam marking from the light of above-mentioned light source irradiation; The part that will take place to form, through the coating thickness part of the thin formation phenomenon of also leaking light except above-mentioned image.
And, the high heat that produces when existing owing to laser beam marking, and cause the phenomenon that penetrates thing surface calcination, thus cause the product generation bad, even do not reach defective mode, also can't satisfy the problem of user's perceptual quality.That is, under the situation of the engineering of utilizing prior art, according to the uniformity of the coating of coating before the laser beam marking; Fraction defective in decision blocking property of light and the laser beam marking engineering; Particularly, in the engineering of above-mentioned prior art, include the possibility of bad generation all the time; For a large amount of production engineerings, need the improvement of engineering fundamentally.
So, need a kind of new technical scheme to address the above problem.
Summary of the invention
The problem that the present invention need solve is to provide a kind of push-button system making method of electric household appliance, in the present invention, has uniform coating thickness.
And the problem that the present invention need solve is to provide a kind of push-button system making method of electric household appliance, in the present invention, can prevent to leak to unwanted place from the light that the luminous element that button possesses behind shines.
And the problem that the present invention need solve is to provide a kind of push-button system making method of electric household appliance, in the present invention, can reduce fraction defective.
Push-button system making method according to the electric household appliance among the present invention; The surface of the button of this electric household appliance is formed with the pattern with transparency; Make to see through, comprise following step: step a: form the press-button structure body that constitutes by transparent material from the light of light source incident; Step b: above-mentioned press-button structure body is provided with the display part to the outside of above-mentioned electric household appliance protrusion, shelters this display part; Step c: at the surface coated printing ink of above-mentioned press-button structure body; Steps d: remove above-mentioned sheltering; Step e: the non-setting-out portion that in above-mentioned display part, forms above-mentioned pattern form through bat printing.
In addition, a kind of push-button system making method of electric household appliance, the surface of the button of this electric household appliance is formed with the pattern with transparency, makes to see through from the light of light source incident, comprises following step: step a: form the press-button structure body that is made up of transparent material; Step b: in the display part of the above-mentioned press-button structure body of the outside of above-mentioned electric household appliance protrusion, shelter the bat printing of ink, form sheltering of above-mentioned pattern form through utilization; Step c: at the surface coated printing ink of above-mentioned press-button structure body; Steps d: remove sheltering of above-mentioned pattern form.
According to the push-button system making method of electric household appliance of the present invention, has the effect of filming that can form homogeneous thickness at the button of electric household appliance.
And according to the push-button system making method of electric household appliance of the present invention, the light with the luminous element irradiation that can prevent to possess behind from button is to unwanted local effect of leaking.
And the push-button system making method according to electric household appliance of the present invention has the effect that can reduce fraction defective.
And, according to the push-button system making method of electric household appliance of the present invention, compare with the mode that forms the prior art of pattern through coating composition in the press-button structure body, have and can reduce required coating content, simultaneously, can shorten the effect of pattern printing time.
Description of drawings
Fig. 1 is the drawing of washing machine that illustrates as an example of electric household appliance.
Fig. 2 is the amplification drawing of the button that illustrates among Fig. 1.
Fig. 3 is the profile along the A-A incision of Fig. 2.
Fig. 4 illustrates the drawing of being made the process of button by the push-button system making method of electric household appliance according to an embodiment of the invention successively.
Fig. 5 is the profile of Fig. 4 a.
Fig. 6 illustrates the drawing that forms the process of the button that illustrates among Fig. 4 c through bat printing successively.
Fig. 7 illustrates the drawing of being made the process of button by the push-button system making method of electric household appliance according to another embodiment of the present invention successively.
Fig. 8 illustrates the drawing that is shown in the process of sheltering pattern in the button through bat printing and like Fig. 7 b successively.
Fig. 9 is that comparison diagram illustrates the printing process a of the printer device that utilizes prior art and utilizes the drawing of the printing process b of printer device according to an embodiment of the invention.
Embodiment
Advantage of the present invention and characteristic, and the method for reaching it with reference and appended drawing together in detail after the embodiment that states obtain more clearly.But the present invention is not the embodiment that is defined in following discloses, but can be implemented by different each other variforms.Present embodiment provides to the complete prompting of person of ordinary skill in the field of the present invention scope of the present invention just for complete open the present invention, and the present invention only is that the scope by claims defines.In whole specification, identical drawing reference numeral is represented identical inscape.
In general, possess the various buttons that have the confession user to operate the operation of electric household appliance in the electric household appliances such as washing machine, refrigerator, TV, dishwasher.Above-mentioned button forms through penetrating synthetic resin usually, at button Face coating ink or coating.
Particularly, in electric household appliance, possesses light source is arranged (for example, LED: light-emitting diode), be provided with button in the inboard of body or shell in the place ahead of light source.In button, be formed with the pattern of transparency, see through thereby can make from the light of light source irradiation with regulation.For this reason, on the ejaculation thing surface of penetrating by transparent material such as acrylic acid, except the part that will form above-mentioned pattern with coating composition.Consequently, with the corresponding part of above-mentioned pattern that transparent ejaculation thing directly leaks, will get in touch the line flicker of going forward side by side with light source.In addition, above-mentioned pattern is by the realizations such as mark, literal and/or figure of the function demonstration that is used for button.
As an example of electric household appliance, among the washing machine W that in Fig. 1, illustrates, in control panel 1, possessing has a plurality of buttons, and the part in above-mentioned a plurality of buttons is formed with the pattern of a plurality of kinds.For example, in power knob 2 and operation/stop button 100, be formed with the pattern that makes the user can confirm the function of each button easily, and by the light source (not shown) of the inboard LED that is provided with of control panel 1 etc. the above-mentioned pattern that glimmers.
Below, will be that example describes with operation/stop button 100 of washing machine W as an example of electric household appliance.But scope of the present invention is not to be defined in this.
Fig. 2 is the amplification stereogram of the button that illustrates among Fig. 1; Fig. 3 is the profile along the A-A incision of Fig. 2; Fig. 4 illustrates the drawing of being made the process of button by the push-button system making method of electric household appliance according to an embodiment of the invention successively, and Fig. 5 is the profile of Fig. 4 a.
Body at electric household appliance is formed with the installing hole that is used to install button 100.Below, in the installing hole that will form with the control panel 1 at the body that constitutes electric household appliance button 100 being set is that example describes.
With reference to Fig. 2 and Fig. 3, button 100 comprises the structure 110 of transparent material, and the dope layer or the ink layer 120 that are formed at the surface of press-button structure body 110.
In the differentiation on the surface of press-button structure body 110, suppose to be defined as and comprise the face that exposes to the outside of control panel 1, be called the front for the face of user's contact, and when its opposition side was called the back side, dope layer 120 was formed at the front of press-button structure body 110.
Dope layer need have the blocking property or the disguise of regulation level, thereby blocks the light of the light source irradiation that is provided with from the rear side of press-button structure body 110.
Press-button structure body 110 forms through penetrating transparent materials such as acrylic acid, and it comprises following components: the support portion 111 that is supported by control panel 1; To the outside of control panel 1 protrusion, be used to show the display part 113 of the pattern P of regulation; Be used to connect the side surface part 112 of support portion 111 and display part 113.
Pattern P is formed by the non-setting-out portion of not sticking obedient coating, that is to say, is not sticking obedient coating in the whole front of display part 113, but only glues obedient coating in the part of removing the zone that is equivalent to pattern P.Thus, will directly expose the press-button structure body 110 of transparent material, and get in touch with the light source that button 100 is provided with behind, and pattern P is glimmered through pattern P.
Below, will be with reference to Fig. 4 to Fig. 6, to describing with the relevant embodiment of method that makes the button 100 that forms this pattern P.
Fig. 4 illustrates the drawing of being made the process of button by the push-button system making method of electric household appliance according to an embodiment of the invention successively, and Fig. 5 is the profile of Fig. 4 a, and Fig. 6 illustrates the drawing that forms the process of the button shown in Fig. 4 c through bat printing successively.
Below, will the process that form button 100 be described in more details.Like Fig. 4 a and shown in Figure 5, shelter parts 200, the coating of coating fine particle covering through the display part 113 that penetrates the press-button structure body 110 that transparent material forms.At this moment, shown in Fig. 4 b, when parts 200 are sheltered in removal, only coating is arranged at the sticking card of the part except display part 113.Subsequently, through drying function oven dry coating, in display part 113, print the pattern P (with reference to Fig. 4 c) that constitutes by non-setting-out portion through the bat printing process.Shelter parts 200 and constitute by soft material and cover form, can use again in the process of press-button structure body 110 through dismounting.
Bat printing (pad printing) is as the 2-D image being passed a kind of in the printing process of 3-D object of seal; After utilizing soft liners such as silicon to shift out image from printed panel (printing plate); It is passed again print to the 3-D printing object; It is simple to have printing process, has the advantage that tortuous 3-D face also can be easy to print.
Fig. 6 illustrates the drawing that forms the process of the button that illustrates among Fig. 4 c through bat printing successively.Below, with reference to Fig. 6, the process through bat printing printed patterns in display part 113 is described.
At first, the formation that illustrates among Fig. 6 is described.Printed panel 330 is formed by metal material, carves processing through etching the moon such as (etching process) zone that forms concavo-convex regulation is provided.For example, through the pattern P of drawing on printed panel 330 surfaces, the zone that will belong to pattern P is treated to has acid resistance, and the process that corrode with acid in remaining zone forms.
Ink cup 310 keeps being close to state with printed panel 330, and above printed panel 330, moves.And, in ink cup 310, being filled with printing ink 320, above-mentioned printing ink 320 is used for filling the part 331 of the corrosion that printed panel 330 forms.Ink cup 310 is formed by the material that has magnetic, thereby can be close to printed panel 330, and keeps sealing.
Liner 340 passes watermark image through shift out the process of the ink of filling to printed panel 330 in the press-button structure body 110 as printing object, be made up of variable materials such as silicon.Thus, along with the surface of the press-button structure body 110 of 3-D shape is tortuous and deform, thereby can realize passing seal smoothly.
Printing ink 320 need have hidden power or block power; Thereby can make the light of the light source irradiation that is provided with from button 100 behinds see through pattern as hyalomere; And can not see through remaining part that is pasted with printing ink 320; For this reason, printing ink 320 consists of and comprises the additive that is used to improve hidden power.Additive as improving hidden power consists of the TiO2 that comprises weight ratio 90% to 95%, the dispersant of the polyvinyl chloride resin of weight ratio 5% to 10% and weight ratio 0.5% to 1%.
Below, will be once more with reference to Fig. 6, the process of printed patterns P in press-button structure body 110 is described successively.When the ink cup that will be filled with printing ink 320 310 move to printed panel 330 above the time (Fig. 6 a); Printing ink 320 will be filled into part (the cloudy part of carving of the corrosion of printed panel 330 from ink cup 310; 331) (Fig. 6 b); Can will descend to the liner 340 of the setting that moves up and down, and contact, thereby the printing ink 320 that makes the moon of the corrosion that is filled in printed panel 330 carve part 331 pastes the surface (Fig. 6 c, d) of liner 340 with printed panel 330.Thus, shown in Fig. 6 d,,, promptly form pattern P by non-setting-out portion by the part that is not pasted with printing ink 320 on the surface of liner 340.Through liner 340 being descended, and contact with press-button structure body 110, biography prints to the surface of the display part 113 of press-button structure body 110 again.Through said process, the final pattern P that in the display part 113 of press-button structure body 110, forms will be formed by the non-setting-out portion that is not pasted with printing ink 320.
Fig. 7 illustrates the drawing of being made the process of button by the push-button system making method of electric household appliance according to another embodiment of the present invention successively, and Fig. 8 illustrates the drawing that is shown in the process of sheltering pattern in the button through bat printing and like Fig. 7 b successively.
With reference to Fig. 7 to Fig. 8, shown in Fig. 7 a, prepare through penetrating the press-button structure body 110 that transparent material forms; Shown in Fig. 7 b; To shelter ink 400 through bat printing with the sticking card of pattern P form, and (Fig. 7 b) be sheltered in formation via in the display part 113 of press-button structure body 110; Printing ink 320 at the surface coated fine particle of press-button structure body 110; Thereby can make the sticking obedient printing ink 320 (Fig. 7 c) of part the part of sheltering, after the printing ink of pasting on press-button structure body 110 surfaces 320 hardens, remove the process (Fig. 7 d) of sheltering ink 400 except formation.Thus, shown in Fig. 7 d, in button 100, form the non-setting-out portion of pattern P form.
Below, will be once more with reference to Fig. 8, to the surperficial bat printing through press-button structure body 110, the process of sheltering that forms the pattern P form describes successively.When will be filled with the ink cup 310 of sheltering ink 400 move to printed panel 330 above the time (Fig. 8 a); Shelter ink 400 and will be filled into (the cloudy part of carving of the part with pattern P form corrosion of printed panel 330 from ink cup 310; 331) (Fig. 8 b); Can descend to the liner 340 of the setting that moves up and down, and contact, thereby can make the ink 400 of sheltering of the moon part 331 at quarter of the corrosion that is filled in printed panel 330 glue the surfaces (Fig. 8 c, d) of card to liner 340 with printed panel 330.Thus, shown in Fig. 8 d, with the sticking card of pattern P form the setting-out portion of sheltering ink 400 is arranged in liner 340 surface formation.Subsequently, utilize liner 340 to pass the setting-out portion that states the pattern P form that stamps, finally form biography and be printed on the pattern P of sheltering ink 400 on the surface of display part 113 to the display part 113 of press-button structure body 110.
In addition; Shelter ink 400 and have reaction force two-liquid type acroleic acid polyurethane (Acrylic Urethane); With the sticking obedient power of mother metal a little less than; Thereby remove easily, consist of the water soluble acrylic resin who comprises weight ratio 30% to 40%, the water of the solvent of weight ratio 10% to 20% and weight ratio 40% to 50%.And the solid shape powder of sheltering ink 400 is a weight ratio 30% to 40%, and viscosity is 40 to 60dPas (viscometer VT-04, normal temperature), in the water dissolving but be not dissolved in organic solvent.
Experiment according to the applicant; Through silk screen (silk screen) printing process to form as stated shelter ink 400 and carry out 1 japanning the time; The oven dry that forms 3 to 4 μ m is filmed, for the thick film japanning can repeatedly be painted, in the present embodiment; Obtained when carrying out 3 printings, can being easy to remove the result who shelters ink 400.And after forming oven dry and filming, if during with fast acetic acid esters of oven dry or ethanol series solvent-soaked, the plastics that utilize adhesive tape etc. to have adhibit quality can be easy to removal.
Fig. 9 is that comparison diagram illustrates utilization according to the printing process (a-1 to a-3) of the bat printing printing equipment of comparative example with utilize the drawing of the printing process (b-1 to b-3) of printer device according to an embodiment of the invention.
With reference to Fig. 9, in the printer device according to comparative example, ink cup is along with printed panel 630 moves; The moon in the etch processes of printed panel 630 is carved regional filling ink; Or in printed panel 630 behind the filling ink, blade 5 (blade) is along with printed panel 630 moves, and removes (a-1 to a-3) behind the ink of pasting in the cloudy part of carving beyond the zone; Liner 340 is descended, and paste the ink (a-3) of printed panel 630.But; In the printed panel 630 that in printer device, possesses according to above-mentioned comparative example; Shown in Fig. 9 (a-2),, thereby cause in liner 340, not pasting uniformly ink owing to uniform filling ink in the moon is carved the zone; Consequently, exist the problem that defective also takes place in the image that passes seal in the printing object thing.Particularly, in wide area, during printed patterns, exist the problem that press quality reduces.
Contrast therewith in printer device according to an embodiment of the invention, shown in Fig. 9 (b-2), is carved the zone at the moon of printed panel 730 and is formed with site 731.Through its uniform filling ink in printed panel 730, thus, compared with prior art, the quality that the image of biography seal also can be improved in the printing object thing.
Claims (12)
1. the push-button system making method of an electric household appliance, the surface of the button of this electric household appliance is formed with the pattern with transparency, makes to see through from the light of light source incident, it is characterized in that, comprises following step:
Step a: form the press-button structure body that constitutes by transparent material;
Step b: above-mentioned press-button structure body is provided with the display part to the outside of above-mentioned electric household appliance protrusion, shelters this display part;
Step c: at the surface coated printing ink of above-mentioned press-button structure body;
Steps d: remove above-mentioned sheltering;
Step e: the non-setting-out portion that in above-mentioned display part, forms above-mentioned pattern form through bat printing.
2. the push-button system making method of electric household appliance as claimed in claim 1, it is characterized in that: above-mentioned steps a comprises:
The transparent material of ejection formation.
3. the push-button system making method of electric household appliance as claimed in claim 1, it is characterized in that: above-mentioned steps b comprises:
The parts of sheltering of the lid form that will be made up of soft material cover in above-mentioned press-button structure body.
4. the push-button system making method of electric household appliance as claimed in claim 1, it is characterized in that: above-mentioned steps e comprises following step:
Move the ink cup that is filled with printing ink, the zone beyond the part corresponding with the form of above-mentioned pattern is carved in the printed panel that forms by the moon and is filled printing ink;
The ink that holds in the above-mentioned printed panel is pasted liner;
In above-mentioned display part, realize passing seal by the liner that is pasted with above-mentioned printing ink.
5. the push-button system making method of electric household appliance as claimed in claim 4 is characterized in that: the step of in above-mentioned printed panel, filling printing ink among the above-mentioned steps e comprises:
, the moon fills printing ink in the printed panel of formation site in carving the zone.
6. the push-button system making method of electric household appliance as claimed in claim 1, it is characterized in that: above-mentioned printing ink comprises the TiO2 of weight ratio 90% to 95%, the dispersant of the polyvinyl chloride resin of weight ratio 5% to 10% and weight ratio 0.5% to 1%.
7. the push-button system making method of an electric household appliance, the surface of the button of this electric household appliance is formed with the pattern with transparency, makes to see through from the light of light source incident, it is characterized in that, comprises following step:
Step a: form the press-button structure body that constitutes by transparent material;
Step b: in the display part of the above-mentioned press-button structure body of the outside of above-mentioned electric household appliance protrusion, shelter the bat printing of ink, form sheltering of above-mentioned pattern form through utilization;
Step c: at the surface coated printing ink of above-mentioned press-button structure body;
Steps d: remove sheltering of above-mentioned pattern form.
8. the push-button system making method of electric household appliance as claimed in claim 7, it is characterized in that: above-mentioned steps a comprises:
The transparent material of ejection formation.
9. the push-button system making method of electric household appliance as claimed in claim 7, it is characterized in that: above-mentioned steps b comprises following step:
Move and be filled with the ink cup of sheltering ink, along with ink is sheltered in the filling in the printed panel that is formed with zone at cloudy quarter of above-mentioned pattern form;
The ink of sheltering that holds in the above-mentioned printed panel is pasted liner;
By being pasted with the above-mentioned liner of sheltering ink, in above-mentioned display part, realize passing seal.
10. the push-button system making method of electric household appliance as claimed in claim 9 is characterized in that: in above-mentioned printed panel, fill the step of sheltering ink among the above-mentioned steps b and comprise:
In the moon is carved the zone, fill in the printed panel of formation site and shelter ink.
11. the push-button system making method of electric household appliance as claimed in claim 7 is characterized in that: the above-mentioned water soluble acrylic resin that ink comprises weight ratio 30% to 40%, the water of the solvent of weight ratio 10% to 20% and weight ratio 40% to 50% sheltered.
12. the push-button system making method of electric household appliance as claimed in claim 7, it is characterized in that: above-mentioned steps d comprises:
Above-mentioned shelter ink oven dry after, utilize and paste parts and remove the above-mentioned ink of sheltering.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210142049.1A CN102655057B (en) | 2012-05-09 | 2012-05-09 | Manufacturing method of buttons of household appliances |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210142049.1A CN102655057B (en) | 2012-05-09 | 2012-05-09 | Manufacturing method of buttons of household appliances |
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| CN102655057A true CN102655057A (en) | 2012-09-05 |
| CN102655057B CN102655057B (en) | 2014-10-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210142049.1A Expired - Fee Related CN102655057B (en) | 2012-05-09 | 2012-05-09 | Manufacturing method of buttons of household appliances |
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| CN104775269A (en) * | 2014-01-09 | 2015-07-15 | Lg电子株式会社 | Electronic home appliance and control method thereof |
| CN108480139A (en) * | 2018-05-29 | 2018-09-04 | 天津爱码信自动化技术有限公司 | A kind of intelligence coating imprinter |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104775269A (en) * | 2014-01-09 | 2015-07-15 | Lg电子株式会社 | Electronic home appliance and control method thereof |
| CN104775269B (en) * | 2014-01-09 | 2017-09-26 | Lg电子株式会社 | The control method of household electrical appliance and household electrical appliance |
| CN108480139A (en) * | 2018-05-29 | 2018-09-04 | 天津爱码信自动化技术有限公司 | A kind of intelligence coating imprinter |
| CN108480139B (en) * | 2018-05-29 | 2024-04-05 | 天津爱码信自动化技术有限公司 | Intelligent coating and engraving machine |
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| Publication number | Publication date |
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| CN102655057B (en) | 2014-10-15 |
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