Summary of the invention
The invention provides a kind of paper coating with the high preparation method who contains polyvinylidene chloride admittedly, in coating process, do not need primary coat can realize coating process, the back coating is solidified in coating does not have obscission, and the polyvinylidene chloride coat side can be accepted printing.And on the market general polyvinylidene chloride to contain admittedly be about 50%, and improve consolidating to contain and can being paper coating process energy efficient of polyvinylidene chloride coating, thereby reduce cost.In the preparation process, add a spot of acrylic ester monomer, can strengthen heat endurance, impact resistance and the transparency of goods.Adopt the pre-emulsion dripping method to make polymerization speed be prone to control, reacting balance and polymer and form evenly easy control, be fit to suitability for industrialized production.The present invention uses suitable emulsification system, initator, monomer and technology, prepares a kind ofly to have high resistant oxygen, block water good heat sealability and contain the polyvinylidene chloride coating (performance such as table 1) that can reach about 60% admittedly.
Paper main performance contrast behind uncoated polyvinylidene chloride of table 1. and the coating polyvinylidene chloride coating
Annotate: this test paper sheet thickness is 40 μ m, and the polyvinylidene chloride coating weight is 10.0g/m
2
The present invention provides a kind of paper coating to contain polyvinylidene chloride coating admittedly with height; Said paper coating contains polyvinylidene chloride coating admittedly with height and is made up of the raw material that contains following weight content: vinylidene chloride 40-58%, acrylic ester monomer 0.01~2%, functional monomer 0.01-2%, oxidized form initator 0.005~0.02%, reduced form initator 0.005-0.05%, emulsifying agent 0.1~3%, electrolyte 0.01~0.1%, deionized water 38-45%.
Described acrylic ester monomer is a kind of or combination in any in methyl acrylate, ethyl acrylate, butyl acrylate, methyl methacrylate, butyl methacrylate, the EMA;
Described functional monomer is a kind of or combination in any of acrylic acid, methacrylic acid, acrylonitrile, methacrylonitrile;
Described oxidized form initator is a kind of of potassium peroxydisulfate, TBHP or combination;
Described reduced form initator is a kind of of sodium hydrogensulfite, rongalite or combination;
Described emulsifying agent is a kind of or combination in any of secondary sodium alkanesulfonate, lauryl sodium sulfate;
Described electrolyte is a kind of or combination in any of ferrous sulfate, zinc sulfate;
The present invention also provides a kind of above-mentioned paper coating with the high preparation method who contains polyvinylidene chloride coating admittedly, and method step is following:
(1) with the deionized water of 0.1~3% emulsifying agent, all reaction monomers and 5~15%, mix and stir 0.5~2h, mixing speed control obtains pre-emulsion A for 50~150 rev/mins;
(2) with 0.005%~0.02% oxidized form initator with 1~5% deionized water dissolving wiring solution-forming B;
(3) with 0.005%~0.05% reduced form initator with 1~5% deionized water dissolving wiring solution-forming C;
(4) in polymeric kettle, add 13~38% deionized water, 5~20% pre-emulsion A earlier, 1~5% solution B is opened and is stirred; Mixing speed is 50~80 rev/mins; Logical nitrogen protection is warming up to 50~52 ℃ of reaction 0.5~1h, and to become semi-transparent zone by oyster white blue dizzy etc. reaction material.Drip simultaneously continuously residue pre-emulsion A, surplus solution B and solution C, keeps 50~55 ℃ of reaction 4~5h, and control pre-emulsion A and drip off earlier, surplus solution B and solution C drip off simultaneously then.When question response pressure was reduced to negative pressure, reaction finished.At last in emulsion, add 0.01~0.1% electrolyte, be cooled to below 40 ℃, filter discharging.
Technology of the present invention is simple, is easy to control.That is prepared contains latex admittedly for height, and stable performance can increase oxygen, steam barrier property, heat seal strength and the printing performance of paper after the coating.Both environmental protection are saved cost and can be prolonged again by the shelf life of bag food.
The specific embodiment
Embodiment one,
Prepare raw material (unit: kg) by following component
Synthetic method: at first with the deionized water of the secondary sodium alkanesulfonate of 0.4kg, 0.5kg lauryl sodium sulfate, all reaction monomers and 4kg, mix and stir 1h, mixing speed is 100 rev/mins and obtains pre-emulsion A; With the TBHP of the potassium peroxydisulfate of 0.005kg and 0.005kg deionized water dissolving wiring solution-forming B with 2kg; With the rongalite of 0.01kg deionized water dissolving wiring solution-forming C with 2kg.In polymeric kettle, add earlier the deionized water of 22kg, 10% pre-emulsion A, 1% solution B is opened and is stirred, and mixing speed is 70 rev/mins, and logical nitrogen protection is warming up to 50 ℃ of reaction 0.5h, and to become semi-transparent zone by oyster white blue dizzy etc. reaction material.Drip simultaneously continuously residue pre-emulsion A, surplus solution B and solution C, keeps 53 ℃ of reaction 4h, and control pre-emulsion A and drip off earlier, surplus solution B and solution C drip off simultaneously then.When question response pressure was reduced to negative pressure, reaction finished.In emulsion, add the 0.05kg ferrous sulfate at last, be cooled to below 40 ℃, filter discharging.The polyvinylidene chloride emulsion solid content that obtains is 59.3%.The polyvinylidene chloride emulsion that makes is carried out the paper coating, and base material is 40 microns a release liners, and the coating weight of polyvinylidene chloride coating is 10g/m
2, following machine is placed under 40 ℃ of conditions and solidifies 48h, and recording its OTR oxygen transmission rate is 26cc/m
2.24hr, the steam transmitance is 9g/m
2.24hr, the heat seal strength of polyvinylidene chloride face and polyvinylidene chloride face is 1.4N/15mm.
Embodiment two,
Prepare raw material (unit: kg) by following component
Synthetic method: at first with the deionized water of the secondary sodium alkanesulfonate of 0.6kg, 0.8kg lauryl sodium sulfate, all reaction monomers and 7kg, mix and stir 2h, mixing speed is 90 rev/mins and obtains pre-emulsion A; With the TBHP of 0.01kg deionized water dissolving wiring solution-forming B with 2.5kg; With the rongalite of 0.015kg deionized water dissolving wiring solution-forming C with 3kg.In polymeric kettle, add earlier the deionized water of 24.5kg, 15% pre-emulsion A, 2% solution B is opened and is stirred, and mixing speed is 60 rev/mins, and logical nitrogen protection is warming up to 50 ℃ of reaction 1h, and to become semi-transparent zone by oyster white blue dizzy etc. reaction material.Drip simultaneously continuously residue pre-emulsion A, surplus solution B and solution C, keeps 50 ℃ of reaction 5h, and control pre-emulsion A and drip off earlier, surplus solution B and solution C drip off simultaneously then.When question response pressure was reduced to negative pressure, reaction finished.In emulsion, add 0.07kg zinc sulfate at last, be cooled to below 40 ℃, filter discharging.The polyvinylidene chloride emulsion solid content that obtains is 60.5%.The polyvinylidene chloride emulsion that makes is coated with, and base material is 40 microns a release liners, and the coating weight of polyvinylidene chloride coating is 10g/m
2, following machine is placed under 40 ℃ of conditions and solidifies 48h, and recording its OTR oxygen transmission rate is 25cc/m
2.24hr, the steam transmitance is 6.8g/m
2.24hr, the heat seal strength of polyvinylidene chloride face and polyvinylidene chloride face is 1.2N/15mm.
Embodiment three,
Prepare raw material (unit: kg) by following component
Synthetic method: at first with the deionized water of the secondary sodium alkanesulfonate of 0.05kg, 0.08kg lauryl sodium sulfate, all reaction monomers and 1kg, mix and stir 1h, mixing speed is 150 rev/mins and obtains pre-emulsion A; With the TBHP of 0.001kg deionized water dissolving wiring solution-forming B with 0.2kg; With the rongalite of 0.001kg deionized water dissolving wiring solution-forming C with 0.2kg.In polymeric kettle, add earlier the deionized water of 2.1kg, 7% pre-emulsion A, 3% solution B is opened and is stirred, and mixing speed is 65 rev/mins, and logical nitrogen protection is warming up to 52 ℃ of reaction 0.5h, and to become semi-transparent zone by oyster white blue dizzy etc. reaction material.Drip simultaneously continuously residue pre-emulsion A, surplus solution B and solution C, keeps 54 ℃ of reaction 4.5h, and control pre-emulsion A and drip off earlier, surplus solution B and solution C drip off simultaneously then.When question response pressure was reduced to negative pressure, reaction finished.In emulsion, add 0.002kg zinc sulfate at last, be cooled to below 40 ℃, filter discharging.The polyvinylidene chloride emulsion solid content that obtains is 60.6%.The polyvinylidene chloride emulsion that makes is carried out the paper coating, and base material is 40 microns a release liners, and the coating weight of polyvinylidene chloride coating is 10g/m
2, following machine is placed under 40 ℃ of conditions and solidifies 48h, and recording its OTR oxygen transmission rate is 24cc/m
2.24hr, the steam transmitance is 8.5g/m
2.24hr, the heat seal strength of polyvinylidene chloride face and polyvinylidene chloride face is 1.5N/15mm.
Embodiment four,
Prepare raw material (unit: kg) by following component
Synthetic method: at first with the deionized water of the secondary sodium alkanesulfonate of 2kg, 1.6kg lauryl sodium sulfate, all reaction monomers and 22kg, mix and stir 1.5h, mixing speed is 140 rev/mins and obtains pre-emulsion A; With the TBHP of 0.01kg sodium peroxydisulfate, 0.02kg deionized water dissolving wiring solution-forming B with 4kg; With the rongalite of 0.005kg sodium hydrogensulfite, 0.015kg deionized water dissolving wiring solution-forming C with 5kg.In polymeric kettle, add earlier the deionized water of 39kg, 20% pre-emulsion A, 5% solution B is opened and is stirred, and mixing speed is 80 rev/mins, and logical nitrogen protection is warming up to 51 ℃ of reaction 1h, and to become semi-transparent zone by oyster white blue dizzy etc. reaction material.Drip simultaneously continuously residue pre-emulsion A, surplus solution B and solution C, keeps 55 ℃ of reaction 5h, and control pre-emulsion A and drip off earlier, surplus solution B and solution C drip off simultaneously then.When question response pressure was reduced to negative pressure, reaction finished.In emulsion, add the 0.15kg ferrous sulfate at last, be cooled to below 40 ℃, filter discharging.The polyvinylidene chloride emulsion solid content that obtains is 60%.The polyvinylidene chloride emulsion that makes is carried out the paper coating, and base material is 40 microns a release liners, and the coating weight of polyvinylidene chloride coating is 10g/m
2, following machine is placed under 40 ℃ of conditions and solidifies 48h, and recording its OTR oxygen transmission rate is 27cc/m
2.24hr, the steam transmitance is 6.8g/m
2.24hr, the heat seal strength of polyvinylidene chloride face and polyvinylidene chloride face is 1.7N/15mm.
Embodiment five,
Prepare raw material (unit: kg) by following component
Synthetic method: at first with the deionized water of the secondary sodium alkanesulfonate of 4kg, 3.8kg lauryl sodium sulfate, all reaction monomers and 52kg, mix and stir 2h, mixing speed is 90 rev/mins and obtains pre-emulsion A; With 0.01kg potassium peroxydisulfate, 0.03kg TBHP deionized water dissolving wiring solution-forming B with 12kg; With the rongalite of 0.01kg sodium sulfite, 0.02kg deionized water dissolving wiring solution-forming C with 12kg.In polymeric kettle, add earlier the deionized water of 74kg, 12% pre-emulsion A, 4% solution B is opened and is stirred, and mixing speed is 70 rev/mins, and logical nitrogen protection is warming up to 50 ℃ of reaction 1h, and to become semi-transparent zone by oyster white blue dizzy etc. reaction material.Drip simultaneously continuously residue pre-emulsion A, surplus solution B and solution C, keeps 53 ℃ of reaction 4h, and control pre-emulsion A and drip off earlier, surplus solution B and solution C drip off simultaneously then.When question response pressure was reduced to negative pressure, reaction finished.In emulsion, add 0.3kg zinc sulfate at last, be cooled to below 40 ℃, filter discharging.The polyvinylidene chloride emulsion solid content that obtains is 59.8%.The polyvinylidene chloride emulsion that makes is carried out the paper coating, and base material is 40 microns a release liners, and the coating weight of polyvinylidene chloride coating is 10g/m
2, following machine is placed under 40 ℃ of conditions and solidifies 48h, and recording its OTR oxygen transmission rate is 28cc/m
2.24hr, the steam transmitance is 9g/m
2.24hr, the heat seal strength of polyvinylidene chloride face and polyvinylidene chloride face is 1.4N/15mm.
Embodiment six,
Prepare raw material (unit: kg) by following component
Synthetic method: at first with the deionized water of the secondary sodium alkanesulfonate of 0.3kg, 0.2kg lauryl sodium sulfate, all reaction monomers and 4kg, mix and stir 2h, mixing speed is 120 rev/mins and obtains pre-emulsion A; With 0.01kg potassium peroxydisulfate, 0.01kg TBHP deionized water dissolving wiring solution-forming B with 1.5kg; With the rongalite of 0.002kg sodium hydrogensulfite, 0.02kg deionized water dissolving wiring solution-forming C with 1.5kg.In polymeric kettle, add earlier the deionized water of 13kg, 13% pre-emulsion A, 1% solution B is opened and is stirred, and mixing speed is 55 rev/mins, and logical nitrogen protection is warming up to 50 ℃ of reaction 45min, and to become semi-transparent zone by oyster white blue dizzy etc. reaction material.Drip simultaneously continuously residue pre-emulsion A, surplus solution B and solution C, keeps 53 ℃ of reaction 4h, and control pre-emulsion A and drip off earlier, surplus solution B and solution C drip off simultaneously then.When question response pressure was reduced to negative pressure, reaction finished.In emulsion, add 0.01kg zinc sulfate at last, be cooled to below 40 ℃, filter discharging.The polyvinylidene chloride emulsion solid content that obtains is 59.2%.The polyvinylidene chloride emulsion that makes is carried out the paper coating, and base material is 40 microns a release liners, and the coating weight of polyvinylidene chloride coating is 10g/m
2, following machine is placed under 40 ℃ of conditions and solidified 48 hours, and recording its OTR oxygen transmission rate is 24cc/m
2.24hr, the steam transmitance is 8.3g/m
2.24hr, the heat seal strength of polyvinylidene chloride face and polyvinylidene chloride face is 1.8N/15mm.
Embodiment seven,
Prepare raw material (unit: kg) by following component
Synthetic method: at first with the deionized water of the secondary sodium alkanesulfonate of 0.7kg, 0.6kg lauryl sodium sulfate, all reaction monomers and 6kg, mix and stir 1.5h, mixing speed is 140 rev/mins and obtains pre-emulsion A; With the TBHP of 0.01kg deionized water dissolving wiring solution-forming B with 1kg; With the rongalite of 0.02kg deionized water dissolving wiring solution-forming C with 1kg.In polymeric kettle, add earlier the deionized water of 12kg, 5% pre-emulsion A, 5% solution B is opened and is stirred, and mixing speed is 65 rev/mins, and logical nitrogen protection is warming up to 52 ℃ of reaction 1h, and to become semi-transparent zone by oyster white blue dizzy etc. reaction material.Drip simultaneously continuously residue pre-emulsion A, surplus solution B and solution C, keeps 53 ℃ of reaction 5h, and control pre-emulsion A and drip off earlier, surplus solution B and solution C drip off simultaneously then.When question response pressure was reduced to negative pressure, reaction finished.In emulsion, add 0.01kg zinc sulfate and 0.03kg ferrous sulfate at last, be cooled to below 40 ℃, filter discharging.The polyvinylidene chloride emulsion solid content that obtains is 59.4%.The polyvinylidene chloride emulsion that makes is carried out the paper coating, and base material is 40 microns a release liners, and the coating weight of polyvinylidene chloride coating is 10g/m
2, following machine is placed under 40 ℃ of conditions and solidified 48 hours, and recording its OTR oxygen transmission rate is 29cc/m
2.24hr, the steam transmitance is 10g/m
2.24hr, the heat seal strength of polyvinylidene chloride face and polyvinylidene chloride face is 1.4N/15mm.