Summary of the invention
All need the precoating primer when being used for coated film for existing PVDC emulsion, and self there is not the problem of sticking power, the object of the present invention is to provide a kind of coating autohension PVDC emulsion, when this kind emulsion is used for coating process, need not to be coated with primer and directly be coated with this coating, the coated film of making has preferably oxygen resistance.Described sticking power, be exactly that PVDC emulsion self and coated substrate have good cohesive force, the PVDC coating that forms after the coating and the cohesive force of base material film reach the requirement (stripping strength behind compound CPP or the PE is more than or equal to 1.5N/15mm) that the primer coating technique is arranged.Innovative point of the present invention is: added an amount of amino silicane coupling agent as adhesion promoter in the emulsion preparation process 1., silane coupling agent is except carrying out crosslinked with PVDC copolymerization molecule, reach outside certain force of cohesion, two kinds of group amino that its exists and silylation, can be simultaneously with PVDC copolymerization molecular chain in the group such as carboxyl and after corona treatment, carry out chemical bonding with the plastic basis material film surface of a large amount of polar groups, strengthen the sticking power between coating and the base material film; 2. when selecting several mix monomers to prepare the PVDC copolymer emulsion, select and proportioning by suitable monomer, especially add an amount of butyl acrylate, can reduce the second-order transition temperature of polyalcohol integral, very large to the sticking power effect that strengthens the PVDC coating.
The invention provides a kind of coating autohension PVDC emulsion, the solid content of this emulsion is 41.1-51.7%, become by the proportioning raw materials that contains following weight content: modification PVDC copolymer emulsion 65-80%, adhesion promoter 0.5-5%, surface slip agent 3-5%, release agent 3-5%, softening water 13.5-20%; Described modification PVDC copolymer emulsion (solid content is 63.0-64.5%) is to be become by the preparation of raw material that contains following weight content: vinylidene chloride 45-60%, vinylformic acid 1-3%, butyl acrylate 2-5%, β-dimethyl-aminoethylmethacrylate 0.5-5%, vinyl cyanide 0.5-3%, these five kinds of mix monomers are adding chain initiator 0.3-0.5%, emulsifying agent 0.1-1%, softening water 35.5-37%, defoamer 0.1-0.5%.
Described adhesion promoter is amino silicane coupling agent, is applicable to coating adhering on the plastic basis materials such as BOPP, BOPET, PA, PVC;
Described surface slip agent is water miscible palm wax, has good dispersing property in coating, so that the smooth performance of product is more even better;
Described release agent is the silicon-dioxide antiblocking agent;
Described chain initiator be in Potassium Persulphate or the ammonium persulphate any one or mix arbitrarily;
Described emulsifying agent is OP-10;
Described defoamer is ethanol;
This emulsion is applicable to the base material film coatings such as Biaxially oriented polypropylene film (BOPP) (BOPP) film, biaxial stretching polyester (BOPET) film, polyethylene (PA) film and polyvinyl chloride (PVC) film; Applicable base material film thickness is 12-55 μ m.
The present invention also provides the preparation method of a kind of above-mentioned coating with autohension PVDC emulsion, comprises the steps (each content of subordinate all is weight percentage):
1, gets respectively vinylidene chloride 45-60%, vinylformic acid 1-3%, butyl acrylate 2-5%, β-dimethyl-aminoethylmethacrylate 0.5-5%, five kinds of monomers of vinyl cyanide 0.5-3%, chain initiator 0.3-0.5%, emulsifying agent 0.1-1%, defoamer 0.1-0.5% and softening water 35.5-37% are positioned over separately independently in the Raw material pail.At first, successively will be a small amount of (account for each total amount 1/3rd) above monomer, auxiliary agent and softening water join and mix in the reactor, open stirring, stirring velocity is 120-200 rev/min, slowly is warmed to 55-70 ℃, carries out prepolymerization.Then, successively remaining monomer, chain initiator, emulsifying agent, defoamer and softening water were added in 1 hour continuously equably again, continue to stir 1-2 hour, obtain the modification PVDC copolymer emulsion that solid content is 63-64.5% after cooling is left standstill.
2, get the above-mentioned modification PVDC copolymer emulsion that makes, put into a stainless steel vessel, open and stir, stirring velocity is set as 120 rev/mins.Get again the adhesion promoter of 0.5-5%, surface slip agent 3-5%, release agent 3-5%, softening water 13.5-20% adds in the PVDC copolymer emulsion.The stirring timing begins, and to set churning time be 1 hour, filters at last discharging, and namely getting solid content is the PVDC emulsion of 41-51.7%, i.e. a kind of coating provided by the invention is with autohension PVDC emulsion.
The autohension PVDC emulsion that the present invention makes, BOPP light film, BOPET, BOPA, the PVC base material at 19-50 μ m carries out coated test respectively, and the coating glue spread is 3.0g/m
2, lower machine solidifies by detecting the data obtained (see Table 1 and table 2), shows not come off that (examination criteria: GB/T7707-2008), (23 ℃ 0%RH) are 5-10cc/m to oxygen transmission rate after the coating of this kind autohension PVDC emulsion
2.24hr, (oxygen transmission rate is 25-35cc/m to more conventional PVDC coated film
2.24hr) significantly reduction is arranged, printing compound rear its combined strength bination with CPP is 1.5-1.8N/15mm (examination criteria: GBT10004-2008).That is to say, this kind emulsion still keeps having preferably sticking power with base material film in the situation that need not primer, has reduced cost, has also improved barrier property simultaneously.
The conventional PVDC of table 1. with 1. contrast as follows without the coating shedding phenomenon of primer PVDC after the coating of several base materials is solidified
Annotate 1.: detect according to standard GB/T7707-2008
The conventional PVDC of table 2. with compound without primer PVDC printing after whenever to close the intensity data contrast as follows
Annotate: composite structure be PVDC coated film // composite gum //CPP30, spread is 2g/m
2Detection method is according to the GBT10004-2008 standard.
Embodiment
Below in conjunction with specific embodiment coating of the present invention is described further with autohension PVDC emulsion and preparation method thereof.
Embodiment one
Get respectively 18 kilograms of vinylidene chlorides, 1.2 kilograms in vinylformic acid, 2 kilograms of butyl acrylates, 2 kilograms of β-dimethyl-aminoethylmethacrylates, 1.2 kilograms of five kinds of monomers of vinyl cyanide, 0.2 kilogram of ammonium persulphate, 0.4 kilogram of OP-10,14.8 kilograms of 0.2 kilogram of ethanol and softening waters are positioned over separately independently in the Raw material pail.At first, successively will be a small amount of (account for each total amount 1/3rd) above raw material and softening water join and mix in the reactor, open stirring, stirring velocity is 120 rev/mins, slowly is warmed to 55 ℃, carries out prepolymerization.Then, successively remaining 5 kinds of monomers, ammonium persulphate, OP-10, ethanol and softening waters were added in 1 hour continuously equably again, continue to stir 1 hour, obtain 40 kilograms of solid contents after cooling is left standstill and be 63% PVDC copolymer emulsion.
Get 29.25 kilograms of the above-mentioned PVDC copolymer emulsions that makes, put into a stainless steel vessel, open and stir, stirring velocity is set as 120 rev/mins.Get again 2.25 kilograms amino silicane coupling agent, 2.25 kilograms of silicon-dioxide, 2.25 kilograms of palm waxs, 9 kilograms of softening waters add in the PVDC copolymer emulsion.The stirring timing begins, and to set churning time be 1 hour, filters at last discharging, makes 45 kilograms of solid contents and be 41% PVDC emulsion, i.e. a kind of coating provided by the invention is with autohension PVDC emulsion.This kind emulsion is carried out coated test at the BOPP light film base material of 19 μ m, and the coating glue spread is 3.0g/m
2, after solidifying, lower machine detects as can be known, and coating does not come off, and (examination criteria: GB/T7707-2008), (23 ℃ 0%RH) are 10cc/m to oxygen transmission rate
2.24hr (examination criteria: ASTM D3985), printing compound rear its combined strength bination with CPP is 1.5N/15mm (examination criteria: GBT10004-2008).Sticking power effect and oxygen resistance are all fine.
Embodiment two
Get respectively 38.4 kilograms of vinylidene chlorides, 2.24 kilograms in vinylformic acid, 3.6 kilograms of butyl acrylates, 3.36 kilograms of β-dimethyl-aminoethylmethacrylates, 2.08 kilograms of five kinds of monomers of vinyl cyanide, 0.4 kilogram of Potassium Persulphate, 0.64 kilogram of OP-10,28.96 kilograms of 0.32 kilogram of ethanol and softening waters are positioned over separately independently in the Raw material pail.At first, successively will be a small amount of (account for each total amount 1/3rd) above raw material and softening water join and mix in the reactor, open stirring, stirring velocity is 140 rev/mins, slowly is warmed to 58 ℃, carries out prepolymerization.Then, successively remaining 5 kinds of monomers, Potassium Persulphate, OP-10, ethanol and softening waters were added in 1 hour continuously equably again, continue to stir 1 hour, obtain 80 kilograms of solid contents after cooling is left standstill and be 63.8% PVDC copolymer emulsion.
Get 59.84 kilograms of the above-mentioned PVDC copolymer emulsions that makes, put into a stainless steel vessel, open and stir, stirring velocity is set as 120 rev/mins.Get again 3.7 kilograms amino silicane coupling agent, 4.14 kilograms of silicon-dioxide, 4.05 kilograms of palm waxs, 16.28 kilograms of softening waters add in the PVDC copolymer emulsion.The stirring timing begins, and to set churning time be 1 hour, filters at last discharging, namely gets 88 kilograms of solid contents and be 43.5% PVDC emulsion, i.e. a kind of coating provided by the invention is with autohension PVDC emulsion.This kind emulsion is carried out coated test at the BOPP light film base material of 22 μ m, the coating glue spread is 3.0g/m2, after solidifying, lower machine detects as can be known, coating (the examination criteria: GB/T7707-2008) that do not come off, (23 ℃ of oxygen transmission rates, be that (examination criteria: ASTM D3985), print compound rear its combined strength bination with CPP is 1.5N/15mm (examination criteria: GBT10004-2008) to 9.2cc/m2.24hr 0%RH).Sticking power effect and oxygen resistance are all fine.
Embodiment three
Get respectively 50 kilograms of vinylidene chlorides, 2.5 kilograms in vinylformic acid, 4.2 kilograms of butyl acrylates, 3 kilograms of β-dimethyl-aminoethylmethacrylates, 2 kilograms of five kinds of monomers of vinyl cyanide, each 0.2 kilogram of Potassium Persulphate and ammonium persulphate, 0.6 kilogram of OP-10,37 kilograms of 0.3 kilogram of ethanol and softening waters are positioned over separately independently in the Raw material pail.At first, successively will be a small amount of (account for each total amount 1/3rd) above raw material and softening water join and mix in the reactor, open stirring, stirring velocity is 150 rev/mins, slowly is warmed to 60 ℃, carries out prepolymerization.Then, successively remaining 5 kinds of monomers, ammonium persulphate, ammonium persulphate, OP-10, ethanol and softening waters were added in 1 hour continuously equably again, continue to stir 1.5 hours, obtain the double centner solid content after cooling is left standstill and be 63% PVDC copolymer emulsion.
Get 70 kilograms of the above-mentioned PVDC copolymer emulsions that makes, put into a stainless steel vessel, open and stir, stirring velocity is set as 120 rev/mins.Get again 3.1 kilograms amino silicane coupling agent, 4.2 kilograms of silicon-dioxide, 4 kilograms of palm waxs, 18.7 kilograms of softening waters add in the PVDC copolymer emulsion.The stirring timing begins, and to set churning time be 1 hour, filters at last discharging, namely gets the double centner solid content and be 44.2% PVDC emulsion, i.e. a kind of coating provided by the invention is with autohension PVDC emulsion.This kind emulsion is carried out coated test at the BOPET base material of 12 μ m, and the coating glue spread is 3.0g/m
2, after solidifying, lower machine detects as can be known, and coating does not come off, and (examination criteria: GB/T7707-2008), (23 ℃ 0%RH) are 9.0cc/m to oxygen transmission rate
2.24hr (examination criteria: ASTM D3985), printing compound rear its combined strength bination with CPP is 1.6N/15mm (examination criteria: GBT10004-2008).Sticking power effect and oxygen resistance are all fine.
Embodiment four
Get respectively 63.6 kilograms of vinylidene chlorides, 2.4 kilograms in vinylformic acid, 4.2 kilograms of butyl acrylates, 2.88 kilograms of β-dimethyl-aminoethylmethacrylates, 2.16 kilograms of five kinds of monomers of vinyl cyanide, 0.48 kilogram of ammonium persulphate, OP-100.6 kilogram, 0.36 kilogram of ethanol and softening water kilogram are positioned over separately independently in the Raw material pail.At first, successively will be a small amount of (account for each total amount 1/3rd) above raw material and softening water join and mix in the reactor, open stirring, stirring velocity is 150 rev/mins, slowly is warmed to 62 ℃, carries out prepolymerization.Then, successively remaining 5 kinds of monomers, ammonium persulphate, OP-10, ethanol and softening waters were added in 1 hour continuously equably again, continue to stir 1.5 hours, obtain 120 kilograms of solid contents after cooling is left standstill and be 63.9% PVDC copolymer emulsion.
Get 91.25 kilograms of the above-mentioned PVDC copolymer emulsions that makes, put into a stainless steel vessel, open and stir, stirring velocity is set as 120 rev/mins.Get again 3.63 kilograms amino silicane coupling agent, 4.63 kilograms of silicon-dioxide, 4.63 kilograms of palm waxs, 20.75 kilograms of softening waters add in the PVDC copolymer emulsion.The stirring timing begins, and to set churning time be 1 hour, filters at last discharging, namely gets 125 kilograms of solid contents and be 46.8% PVDC emulsion, i.e. a kind of coating provided by the invention is with autohension PVDC emulsion.This kind emulsion is carried out coated test at the BOPA base material of 32 μ m, and the coating glue spread is 3.0g/m
2, after solidifying, lower machine detects as can be known, and coating does not come off, and (examination criteria: GB/T7707-2008), (23 ℃ 0%RH) are 8.5cc/m to oxygen transmission rate
2.24hr (examination criteria: ASTM D3985), printing compound rear its combined strength bination with CPP is 1.6N/15mm (examination criteria: GBT10004-2008).Sticking power effect and oxygen resistance are all fine.
Embodiment five
Get respectively 82.5 kilograms of vinylidene chlorides, 2.7 kilograms in vinylformic acid, 4.5 kilograms of butyl acrylates, 2.7 kilograms of β-dimethyl-aminoethylmethacrylates, 1.95 five kinds of monomers of vinyl cyanide kilogram, 0.2 kilogram of Potassium Persulphate, 0.4 kilogram of ammonium persulphate, 0.6 kilogram of OP-10,37 kilograms of 0.3 kilogram of ethanol and softening waters are positioned over separately independently in the Raw material pail.At first, successively will be a small amount of (account for each total amount 1/3rd) above raw material and softening water join and mix in the reactor, open stirring, stirring velocity is 160 rev/mins, slowly is warmed to 65 ℃, carries out prepolymerization.Then, successively remaining 5 kinds of monomers, Potassium Persulphate, ammonium persulphate, OP-10, ethanol and softening waters were added in 1 hour continuously equably again, continue to stir 1.6 hours, and obtained 150 kilograms of solid contents after cooling is left standstill and be 63.9% PVDC copolymer emulsion.
Get 112.48 kilograms of the above-mentioned PVDC copolymer emulsions that makes, put into a stainless steel vessel, open and stir, stirring velocity is set as 120 rev/mins.Get again 2.37 kilograms amino silicane coupling agent, 5.03 kilograms of silicon-dioxide, 5.18 kilograms of palm waxs, 22.94 kilograms of softening waters add in the PVDC copolymer emulsion.The stirring timing begins, and to set churning time be 1 hour, filters at last discharging, namely gets 148 kilograms of solid contents and be 48.6% PVDC emulsion, i.e. a kind of coating provided by the invention is with autohension PVDC emulsion.This kind emulsion is carried out coated test at the BOPP light film base material of 32 μ m, and the coating glue spread is 3.0g/m2, detects as can be known after lower machine solidifies, and coating does not come off, and (examination criteria: GB/T7707-2008), (23 ℃ 0%RH) are 7.8cc/m to oxygen transmission rate
2.24hr (examination criteria: ASTM D3985), printing compound rear its combined strength bination with CPP is 1.7N/15mm (examination criteria: GBT10004-2008).Sticking power and oxygen resistance are all fine.
Embodiment six
Get respectively 104.4 kilograms of vinylidene chlorides, 2.7 kilograms in vinylformic acid, 4.14 kilograms of butyl acrylates, 2.16 kilograms of β-dimethyl-aminoethylmethacrylates, 1.44 kilograms of five kinds of monomers of vinyl cyanide, 0.54 kilogram of Potassium Persulphate, OP-100.36 kilogram, 63.9 kilograms of 0.36 kilogram of ethanol and softening waters are positioned over separately independently in the Raw material pail.At first, successively will be a small amount of (account for each total amount 1/3rd) above raw material and softening water join and mix in the reactor, open stirring, stirring velocity is 180 rev/mins, slowly is warmed to 68 ℃, carries out prepolymerization.Then, successively remaining 5 kinds of monomers, Potassium Persulphate, OP-10, ethanol and softening waters were added in 1 hour continuously equably again, continue to stir 2 hours, obtain 180 kilograms of solid contents after cooling is left standstill and be 64.5% PVDC copolymer emulsion.
Get 134.16 kilograms of the above-mentioned PVDC copolymer emulsions that makes, put into a stainless steel vessel, open and stir, stirring velocity is set as 120 rev/mins.Get again 1.72 kilograms amino silicane coupling agent, 5.5 kilograms of silicon-dioxide, 5.68 kilograms of palm waxs, 24.94 kilograms of softening waters add in the PVDC copolymer emulsion.The stirring timing begins, and to set churning time be 1 hour, filters at last discharging, namely gets 172 kilograms of solid contents and be 50.4% PVDC emulsion, i.e. a kind of coating provided by the invention is with autohension PVDC emulsion.This kind emulsion is carried out coated test at the BOPA base material of 45 μ m, and the coating glue spread is 3.0g/m
2, after solidifying, lower machine detects as can be known, and coating does not come off, and (examination criteria: GB/T7707-2008), (23 ℃ 0%RH) are 6.5cc/m to oxygen transmission rate
2.24hr (examination criteria: ASTM D3985), printing compound rear its combined strength bination with CPP is 1.8N/15mm (examination criteria: GBT10004-2008).Sticking power effect and oxygen resistance are all fine.
Embodiment seven
Get respectively 120 kilograms of vinylidene chlorides, 2 kilograms in vinylformic acid, 4 kilograms of butyl acrylates, 1 kilogram of β-dimethyl-aminoethylmethacrylate, 1 kilogram of five kinds of monomer of vinyl cyanide, 0.6 kilogram of ammonium persulphate, the OP-100.2 kilogram, 71 kilograms of 0.2 kilogram of ethanol and softening waters are positioned over separately independently in the Raw material pail.At first, successively will be a small amount of (account for each total amount 1/3rd) above raw material and softening water join and mix in the reactor, open stirring, stirring velocity is 200 rev/mins, slowly is warmed to 70 ℃, carries out prepolymerization.Then, successively remaining 5 kinds of monomers, ammonium persulphate, OP-10, ethanol and softening waters were added in 1 hour continuously equably again, continue to stir 2 hours, obtain 200 kilograms of solid contents after cooling is left standstill and be 64.5% PVDC copolymer emulsion.
Get 160 kilograms of the above-mentioned PVDC copolymer emulsions that makes, put into a stainless steel vessel, open and stir, stirring velocity is set as 120 rev/mins.Get again 1 kilogram amino silicane coupling agent, 6 kilograms of silicon-dioxide, 6 kilograms of palm waxs, 27 kilograms of softening waters add in the PVDC copolymer emulsion.The stirring timing begins, and to set churning time be 1 hour, filters at last discharging, namely gets 200 kilograms of solid contents and be 51.7% PVDC emulsion, i.e. a kind of coating provided by the invention is with autohension PVDC emulsion.This kind emulsion is carried out coated test at the PVC base material of 55 μ m, and the coating glue spread is 3.0g/m
2, after solidifying, lower machine detects as can be known, and coating does not come off, and (examination criteria: GB/T7707-2008), (23 ℃ 0%RH) are 5cc/m to oxygen transmission rate
2.24hr (examination criteria: ASTM D3985), printing compound rear its combined strength bination with CPP is that (examination criteria: GBT10004-2008), sticking power effect and oxygen resistance are all fine for 1.8N/15mm.