CN102645715B - Production equipment for assembling filter lens in BOSA (Bidi Optical Sub Assembly) - Google Patents
Production equipment for assembling filter lens in BOSA (Bidi Optical Sub Assembly) Download PDFInfo
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- CN102645715B CN102645715B CN201210113045.0A CN201210113045A CN102645715B CN 102645715 B CN102645715 B CN 102645715B CN 201210113045 A CN201210113045 A CN 201210113045A CN 102645715 B CN102645715 B CN 102645715B
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Abstract
The invention provides production equipment for assembling a filter lens in a BOSA (Bidi Optical Sub Assembly). The production equipment provided by the invention has the advantages of low cost and high safety degree, can realize automatic assembling and guarantees the product consistency. The production equipment comprises a main framework, wherein the main framework is provided with an automatic feeding system; the automatic feeding system is connected with an automatic positioning system and the automatic positioning system is connected with a clamp transporting system; the clamp transporting system is arranged above a synchronous transportation system; the main framework is further provided with an automatic dispensing control system and a filter lens positioning and calibrating control system; and a filter lens automatic assembling system is arranged at one side of the filter lens positioning and calibrating control system. The production equipment disclosed by the invention guarantees the product consistency, improves the finished product yield, and is applicable to the filter lens assembling in a production field of the BOSA assembly.
Description
Technical field
The mounting equipment that the present invention relates to a kind of BOSA assembly optical filtering assembling, in particular, relates to a kind of production equipment of BOSA assembly.
Background technology
In the prior art, optic communication device production field, BOSA assembly is the most general, Figure 2 shows that BOSA assembly.Due to the huge market demand, traditional mode of production needs a large amount of operating personnel, conventional equipment and fixture, wherein the assembling of the optical filtering of BOSA assembly is of crucial importance, and traditional personnel's operating procedure is: Base metalwork 45 is spent optical filtering glue stomion glue, and---------Base metalwork 0 is spent optical filtering glue stomion glue---filling 0 degree optical filtering---cleans optical filtering to clean optical filtering to fill 45 degree optical filterings.Because accessory size is little, assembling, cleaning need microscope, and operating personnel's eyes are had to injury, and efficiency is low, cost is high, the production efficiency of having pursued while having can not meet production in enormous quantities and the consistance of product.Therefore, people have proposed the scheme that reduces costs, raises the efficiency, and wherein using automation equipment is best selection.
Summary of the invention
Technical purpose of the present invention is that the optical filtering assembling that overcomes BOSA assembly in prior art exists that efficiency is low, the unsafe technical matters of production run, provide a kind of with low cost, degree of safety is high, can realize automatic assembling and the mounting equipment of the BOSA assembly optical filtering assembling that ensures product consistency.
For realizing above technical purpose, technical scheme of the present invention is:
The production equipment of BOSA assembly optical filtering assembling, include main frame, described main frame is provided with automatic feeding system, described automatic feeding system is connected with automatic station-keeping system, described automatic station-keeping system is connected with fixture handling system, described fixture handling system is located at synchronous transmission system top, is also provided with automatically dropping glue control system and optical filtering location calibration control systems on main frame, and described optical filtering location calibration control systems one side is provided with optical filtering automatic Composition system.
Further, described automatic feeding system includes vibrating disk and Base metalwork runner.
Further, described automatic station-keeping system comprises Base metalwork fixture and one group of self-locking cylinder and charging cylinder.
Further, described fixture handling system comprises the transverse movement arm of precise ball screw and mobile device and the air-actuated jaw of Z-direction movement arm combination.
Further, described synchronous transmission system comprise servo electrical machinery system, forward transmission gear, oppositely transmission gear, forward tooth form synchronous belt, oppositely tooth form synchronous belt, forward transmit guide rail, oppositely transmit guide rail, cylinder module.
Further, described automatically dropping glue system comprises the transverse movement arm of precise ball screw and mobile device, Base metalwork clamp positioning device, the accurate fluid control device of Z-direction movement arm combination.
Further, described optical filtering package system comprises that the transverse movement arm of precise ball screw and mobile device, Base metalwork clamp positioning device, vacuum system, the linear array of the combination of Z-direction movement arm are uniformly distributed fixing vacuum cup.
Further, described optical filtering calibration system comprises stepper motor driven ball screw translation stage, optical filtering array positioning fixture.
Useful technique effect of the present invention is: by above-mentioned automation equipment, the present invention can, safely and efficiently by product completed assembled, ensure the consistance of product, and has improved the product qualified rate of product.
Brief description of the drawings
Fig. 1 is the structural representation of the optical filtering production equipment of one embodiment of the invention.
Fig. 2 is that in the present invention, BOSA assembly is the cross-sectional view of BOSA assembly optical filtering assembling.
Fig. 3 is the plan structure schematic diagram of one embodiment of the invention.
Embodiment
1 to Fig. 3 by reference to the accompanying drawings, describes the specific embodiment of the present invention in detail, but claim is not limited in any way.
In Fig. 3, this main frame is surface level, has corresponding installation threaded hole, gas channels, synchronizing jugged tape channel on it, and taking main frame as core, other each system and module are all arranged on main frame.The production equipment of BOSA assembly optical filtering assembling, include main frame 100, described main frame 100 is provided with automatic feeding system 101, described automatic feeding system 101 is connected with automatic station-keeping system 102, described automatic station-keeping system 102 is connected with fixture handling system 103, described fixture handling system 103 is located at synchronous transmission system 104 tops, on main frame 100, be also provided with automatically dropping glue control system 105 and optical filtering location calibration control systems 106, described optical filtering location calibration control systems 106 1 sides are provided with optical filtering automatic Composition system 107.
Automatic feeding system includes vibrating disk and Base metalwork runner, several sensors and minitype cylinder composition, the Base metalwork of putting into vibrating disk is passed through mode of vibration by vibrating disk, Base metalwork ordered arrangement is transported on Base metalwork runner, the sensor being arranged on runner detects respectively different dimensional requirements, the Base metalwork that does not meet positioning requirements transmits signal to minitype cylinder solenoid control module by sensor, minitype cylinder promotes, and the Base metalwork that does not meet positioning requirements is ejected to runner.The Base metalwork that guarantee is sent in positioning system is same orientation, linear array.
Automatic station-keeping system comprises Base metalwork fixture and one group of self-locking cylinder and charging cylinder, on Base metalwork fixture, self-locking device is installed, self-locking cylinder is arranged on the guide rail of synchronous transmission system, when Base metalwork fixture positioning system by Base metalwork fixture when the rank rear of synchronous transmission system is transported to prostatitis, self-locking cylinder is received the detector signal being arranged on guide rail, self-locking cylinder promotes, self-locking device on Base metalwork fixture is opened, the action of charging cylinder, Base metalwork on Base metalwork runner is pushed up on Base metalwork fixture, every cover Base metalwork fixture can be fixed 5 Base metalworks, when Base metalwork fixture has been fixed 5 Base metalworks, self-locking cylinder resets, self-locking device on Base metalwork fixture resets, complete one group of Base metalwork clamping.
Synchronous transmission system comprise servo electrical machinery system, forward transmission gear, oppositely transmission gear, forward tooth form synchronous belt, oppositely tooth form synchronous belt, forward transmit guide rail, oppositely transmit guide rail, cylinder module composition.When Base metalwork clamping completes, synchronous transmission system cylinder module starts action, locking cylinder action, the action of Z-direction cylinder, Base metalwork fixture is sent to a glue control system work station by the tooth form synchronous belt of servomotor control, fixture handling system work simultaneously, is transported to forward by Base metalwork fixture from reverse transmission guide rail and transmits on guide rail.
Fixture handling system comprises the transverse movement arm of precise ball screw and the mobile device of Z-direction movement arm combination and air-actuated jaw composition, air-actuated jaw is arranged on the slide unit of Z-direction movement arm, and air-actuated jaw gripping action is made up of the cylinder of a three-way solenoid valve control.When chuck displacement approaches Base metalwork fixture, solenoid valve is opened, cylinder action, gripping Base metalwork fixture, stepper motor drives, the mobile device operation of transverse movement arm and the combination of Z-direction movement arm, Base metalwork fixture is transported on the fixture positioning table of forward transmission guide rail, solenoid valve resets, and air-actuated jaw is opened, and Base metalwork fixture has been carried.Servomotor transfer system operation simultaneously, forward transmission gear is used for driving forward tooth form synchronous belt, and reverse drive gear is used for driving reverse tooth form synchronous belt.Forward tooth form synchronous belt is for transmitting clamping Base metalwork fixture, and oppositely tooth form synchronous belt is for transmitting the Base metalwork fixture taking out after product.
Automatically dropping glue system comprises the transverse movement arm of precise ball screw and the mobile device of Z-direction movement arm combination, Base metalwork clamp positioning device, accurate fluid control device composition, Base metalwork fixture is sent to Base metalwork clamp positioning device by forward tooth form synchronous belt, clamp positioning device is made up of one group of elevating mechanism and latch mechanism, Base metalwork fixture is ejected travelling belt by elevating mechanism, the cylinder of latch mechanism passes through solenoid control, by Base metalwork fixture positioning and locking, the mobile device of the transverse movement arm of precise ball screw and the combination of Z-direction movement arm is accurate mobile by stepper motor, location, be arranged on the accurate fluid control device interoperation of Z-direction movement arm, complete one side glue stomion glue of one group of Base metalwork, accurate fluid control device dispensing needle head is that 5 arrays are fixed, each some glue completes one side glue stomion glue of 5 Base metalworks.The mobile device of the transverse movement arm of precise ball screw and the combination of Z-direction movement arm, accurate fluid control device resets, the transverse movement arm of precise ball screw drives operation by stepper motor, Glue dripping head is displaced to the another limit glue stomion glue of Base metalwork, point glue completes, the detector that is arranged on the transverse movement arm of precise ball screw and the mobile device of Z-direction movement arm combination passes the signal to Base metalwork clamp positioning device, locking device resets, elevating mechanism resets, Base metalwork fixture is sent to dress optical filtering assembling work station by profile of tooth synchrome conveying belt.
Optical filtering package system comprises that the transverse movement arm of precise ball screw and mobile device, Base metalwork clamp positioning device, vacuum system, the linear array of the combination of Z-direction movement arm are uniformly distributed fixing vacuum cup composition.This system is fixed on main frame by being threaded, and the circuit board in vacuum system is provided with vacuum interface, and the gas channels that passes main frame by flexible pipe is connected with vacuum air supply opening.Base metalwork fixture is sent to the Base metalwork clamp positioning device at optical filtering work station by forward tooth form synchronous belt, clamp positioning device is made up of one group of elevating mechanism and latch mechanism, Base metalwork fixture is ejected travelling belt by elevating mechanism, the cylinder of latch mechanism passes through solenoid control, by Base metalwork fixture positioning and locking, the mobile device of the transverse movement arm of precise ball screw and the combination of Z-direction movement arm is driven by stepper motor, accurate mobile, the accurate location that vacuum cup is realized in location, in the time being displaced to the optical filtering position that optical filtering calibration console calibrates, controlling the vacuum valve of vacuum system opens, vacuum cup is drawn optical filtering, the mobile device of the transverse movement arm of precise ball screw and the combination of Z-direction movement arm is driven by stepper motor, accurate mobile, the accurate location that optical filtering is realized in location, after optical filtering is had good positioning, vacuum valve is opened, optical filtering has been assembled.Vacuum system is responsible for producing vacuum source and optical filtering is drawn, the control signal of installation, vacuum source is by the hollow type splined shaft in hollow type piston rod and ball spline module, vacuum is passed to the vacuum cup of mounting head end, draws and be placed with thereby realize optical filtering; Entirety Z axis kinematic system forms the Z-direction motion of mounting head, entirety Z axis kinematic system is responsible for the overall Z-direction adjustment of mounting head, to adapt to the task that mounts of differing heights optical filtering, Base metalwork, Z-direction movement arm mounts task by the Z-direction Motor execution of constant stroke, when duty, the spring self-poise power action on each sucker; Vacuum cup adopts seamless nanometre glue, ensures that optical filter can not be subject to scratching, polluting because mounting.
Optical filtering calibration system comprises stepper motor driven ball screw translation stage, optical filtering array positioning fixture composition.When optical filtering package system is drawn after the optical filtering of one group of Base metalwork, the stepper motor driven ball screw translation stage of optical filtering calibration system moves to next group optical filtering the same position of upper one group of optical filtering, completes the work of getting the raw materials ready of optical filtering.Optical filtering on optical filtering array positioning fixture is put on translation stage after manually arranging by the array position location of optical filtering.
The Base metalwork fixture that assembles the Base metalwork of optical filtering is sent to and is got finished product platform by forward tooth form synchronous belt, the product on Base metalwork fixture is pulled down in manual operation, and Base metalwork fixture is put on reverse tooth form synchronous belt and is sent in synchronous transmission system and recycles.Base metalwork fixture is divided into 0 degree Base metalwork fixture and 45 degree Base metalwork fixtures according to the optical filtering difference of assembling, 0 degree Base metalwork fixture is used for assembling 0 degree optical filtering Base metalwork location, and 45 degree Base metalwork fixtures are used for assembling 45 degree optical filtering Base metalwork location.
Claims (4)
- The production equipment of 1.BOSA assembly optical filtering assembling, is characterized in that: include main frame, described main frame is provided with automatic feeding system, described automatic feeding system includes vibrating disk and Base metalwork runner; Described automatic feeding system is connected with automatic station-keeping system, and described automatic station-keeping system comprises Base metalwork fixture and one group of self-locking cylinder and charging cylinder; Described automatic station-keeping system is connected with fixture handling system, described fixture handling system is located at synchronous transmission system top, on main frame, be also provided with automatically dropping glue control system and optical filtering location calibration control systems, described optical filtering location calibration control systems one side is provided with optical filtering automatic Composition system.
- 2. the production equipment of BOSA assembly optical filtering assembling according to claim 1, is characterized in that: described fixture handling system comprises the transverse movement arm of precise ball screw and mobile device and the air-actuated jaw of Z-direction movement arm combination.
- 3. the production equipment of BOSA assembly optical filtering according to claim 1 assembling, is characterized in that: described synchronous transmission system comprise servo electrical machinery system, forward transmission gear, oppositely transmission gear, forward tooth form synchronous belt, oppositely tooth form synchronous belt, forward transmit guide rail, oppositely transmit guide rail, cylinder module.
- 4. the production equipment of BOSA assembly optical filtering assembling according to claim 1, is characterized in that: described optical filtering package system comprises that the transverse movement arm of precise ball screw and mobile device, Base metalwork clamp positioning device, vacuum system, the linear array of the combination of Z-direction movement arm are uniformly distributed fixing vacuum cup.
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CN201210113045.0A CN102645715B (en) | 2012-04-17 | 2012-04-17 | Production equipment for assembling filter lens in BOSA (Bidi Optical Sub Assembly) |
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CN201210113045.0A CN102645715B (en) | 2012-04-17 | 2012-04-17 | Production equipment for assembling filter lens in BOSA (Bidi Optical Sub Assembly) |
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CN102645715B true CN102645715B (en) | 2014-12-10 |
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Families Citing this family (3)
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CN102992078B (en) * | 2012-12-28 | 2015-06-03 | 上海凯思尔电子有限公司 | Servo mechanism of full automatic board collecting machine |
CN109590697A (en) * | 2017-09-30 | 2019-04-09 | 深圳市宇道机电技术有限公司 | A kind of assembling equipment |
CN114055153B (en) * | 2021-09-29 | 2023-08-11 | 深圳市奋达机器人有限公司 | Assembling equipment for assembling radiating fin and inserting device |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN201698077U (en) * | 2010-02-02 | 2011-01-05 | 深圳市亚派光电器件有限公司 | Fixture system for improving installation efficiency of filter plate |
CN202413220U (en) * | 2012-01-19 | 2012-09-05 | 成都优达光电科技有限公司 | Full-automatic laser marking, gluing and pasting device for optical device shells |
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KR100802199B1 (en) * | 2006-05-25 | 2008-03-17 | 정경희 | Optical module and fabrication method of the same |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN201698077U (en) * | 2010-02-02 | 2011-01-05 | 深圳市亚派光电器件有限公司 | Fixture system for improving installation efficiency of filter plate |
CN202413220U (en) * | 2012-01-19 | 2012-09-05 | 成都优达光电科技有限公司 | Full-automatic laser marking, gluing and pasting device for optical device shells |
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