CN102644140B - Production method for thermoplastic elastic complex fiber cloth - Google Patents
Production method for thermoplastic elastic complex fiber cloth Download PDFInfo
- Publication number
- CN102644140B CN102644140B CN201210162667.2A CN201210162667A CN102644140B CN 102644140 B CN102644140 B CN 102644140B CN 201210162667 A CN201210162667 A CN 201210162667A CN 102644140 B CN102644140 B CN 102644140B
- Authority
- CN
- China
- Prior art keywords
- thermoplastic elastic
- fiber
- yarn
- production method
- machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Woven Fabrics (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
Abstract
The invention provides a production method for thermoplastic elastic complex fiber cloth. The production method is characterized in that the thermoplastic elastic complex fiber is warped, jointly dyed by pulp, drawn, woven, tested and packed. The production method has the advantages that the thermoplastic elastic complex fiber cloth is green and environment-friendly, and has the performances of chlorine resistance, ultraviolet radiation resistance, acid resistance, alkali resistance, deodorization and ventilation, is environment-friendly and the like. The production method is concise in production technology and low in energy consumption.
Description
Technical field
What the present invention relates to is a kind of production method of thermoplastic elastic cloth, belongs to the technical field that weaving is produced.
Background technology
Domestic knitted elastic body cloth mainly is to use the elastomeric fibre (spandex) of dry-spinning method and melt-spun method as elasticity at present.Dry-spinning method elastomer (spandex) fiber since it production method and technology, in process of production, use harmful flux, so leave harmful material and residual in dry-spinning method elastomer (spandex) fiber, except the function that elongation and resilience are arranged, there is not other function; Melt-spun method elastomer (spandex) fiber but is the environmental protection fiber type, except the function that elongation and resilience are arranged, also is not have other function.
Summary of the invention
What the present invention proposed is a kind of production method of thermoplastic elastic composite fibre cloth, select for use the thermoplastic elastic composite fibre to do raw material, do raw material with former elastomeric fibre (spandex) cloth of selecting for use, its product has performances such as anti-chlorine, ultra-violet radiation resisting, acidproof, alkaline-resisting, deodorization, ventilative, high temperature resistant, light specific gravity, environmental protection.
Technical solution of the present invention: it is characterized in that this method comprises following processing step,
One, winder: heat-obtaining plasticity elastic composite fiber carries out winder at bobbin winder;
Two, warping: thermoplastic elastic composite fibre bobbin is seen through a one-step process that creel converts warp thread to, divide raw yarn warping, the whole yarn of dyed yarn and three kinds of warpings partly;
Three, pulp associating: the warp thread after the slurry warping is intact or dye after warp thread (beamed yarn) hang on the creel of Sizing machines, see through the slurries in the stock tank, oven dry; Simultaneously will be through the yarn sheet of sizing, at even tension, arrange under the situation of equal even rolling density uniformities, be wound into the good beam of a loom that is shaped;
Four, pass: according to the requirement of designed fabric, with the yarn of drawing on the beam of a loom, according to certain rules, pass menopause tablet, heald eye and reed dent by root, in order to be split into shed open when weaving, include weft yarn in, be made into certain amplitude and through close fabric;
Five, weave: the axle yarn that will put on cooperates the input of weft yarn and the running of loom to finish the action of weaving cotton cloth on loom;
Six, test package.
Advantage of the present invention: owing to select for use thermoplastic elastic nonwoven fiber complex cloth, product to have performances such as anti-chlorine, ultra-violet radiation resisting, acidproof, alkaline-resisting, deodorization, ventilative, high temperature resistant, light specific gravity, environmental protection.Weight, cost are 1/5 of existing products, and energy consumption is low.
The specific embodiment
Embodiment 1, (producing thermoplastic elastic composite fibre cloth)
One, winder: heat-obtaining plasticity elastic composite fiber carries out winder at bobbin winder;
Two, warping: thermoplastic elastic composite fibre bobbin is seen through a one-step process that creel converts warp thread to, divide raw yarn warping, the whole yarn of dyed yarn and three kinds of warpings partly;
Three, pulp associating: the warp thread after the slurry warping is intact or dye after warp thread (beamed yarn) hang on the creel of Sizing machines, see through the slurries in the stock tank, oven dry; Simultaneously will be through the yarn sheet of sizing, at even tension, arrange under the situation of equal even rolling density uniformities, be wound into the good beam of a loom that is shaped;
Four, pass: according to the requirement of designed fabric, with the yarn of drawing on the beam of a loom, according to certain rules, pass menopause tablet, heald eye and reed dent by root, in order to be split into shed open when weaving, include weft yarn in, be made into certain amplitude and through close fabric;
Five: weave: the axle yarn that will put on cooperates the input of weft yarn and the running of loom to finish the action of weaving cotton cloth on loom;
Six, test package.
Embodiment 2(produces the thermoplastic elastic composite fibre)
One, get 20D plasticity elastomer, the 70D nylon fibre, the Lapie 2.8, then the weight %=(20/2.8 of thermoplastic elastic fiber)/(20/2.8+70)=9.26%, or use terylene;
Two, fiber is installed: do a good job of it 20D plasticity elastomer, the end of a thread of 70D nylon fibre is installed on air combined machine or the machine chartered plane position separately, and the paper tube of coiling usefulness is contained on the corresponding position of up-coiler;
Three, mix up technology: according to the elongation of customer requirement and the needs of rebound degree, electrical equipment control frequency conversion tank at air combined machine mixes up thermoplastic elastic fiber and the needed elongation of nylon fibre and rebound degree, be set to 2.8 by calculating the Lapie, corresponding traverse rabbit head and the winding speed (600m/min) adjusted, the adjustment rate 3.5% that oils, adjustment fixed length 20 myriametres, regularly 350 minutes;
Four, machine, compound, winding shaping, regularly, following of fixed length: 2 fiber heads of thermoplastic elastic fiber and nylon fibre suck with suction gun; Compound with air combined machine, with 2 fiber heads of thermoplastic elastic fiber and nylon fibre by guide frame earlier on the upper track roll dies around the 3-4 circle, enclosing around 3-4 on the road roll dies down by road roll dies down again; Then with silk through oil tanker, collude volume, draw paper tube, carry out winding shaping; When being wound up into preset length 22 myriametres in the frequency conversion and 350 minutes time, the red light on the display screen can light automatically, and machine stops to reel automatically, and spinning cake is finished, and falls;
Five, check: according to test stone, the standard of check composite fibre is: 1, the site is good, 1 meter (110-130 site); 2, no monofilament; 3, even tension; 4, be shaped evenly; 5, the rate that oils is even; 6, spinning cake two ends no concave-convex shape, not convex shoulder; 7, clean inviolateness;
Six, metering vanning, warehouse-in.
Embodiment 3(produces the thermoplastic elastic fiber)
One, raw material is prepared: 100 kilograms on heat-obtaining thermoplastic elastic-particle, raw material input screw extruder feed bin;
Two, raw material input screw extruder feed bin;
Three, 4 the different heating humidity province melt extrusion materials of raw material in screw extruder in the screw extruder feed bin, the temperature of described 4 different heating humidity provinces is respectively: 130 ℃, 230 ℃, 235 ℃, 240 ℃;
Four, the melt material of extruding enters metering by the pipeline in the manifold and carries master cylinder to measure conveying, entering 8 spinning meterings by pipeline then carries wheel cylinder to measure conveying, wheel cylinder is carried in described 8 spinning metering, corresponding 12 spinning nozzles of wheel cylinder are carried in its each spinning metering, count 96 spinning nozzles, melt sprays elastomer by spinning nozzle;
Five, Pen Chu fiber solidifies the path by 22 ℃-25 ℃, the lateral blowing of humidity 45-65%, the process oil tanker is lubricated and oils, the rate that oils 3-5%, enter the first road godet roller, the speed of the first road godet roller is 705 m/min, by the second road godet roller, the speed of the second road godet roller is 650 m/min again;
Six, fiber is reeled through up-coiler, and winding speed is 650m/min;
Seven, detect; Metering vanning warehouse-in.
Embodiment 4(produces thermoplastic elastomer (TPE))
One, raw material is prepared: get 8 parts of polyolefin (POE), 92 parts of propylene-based elastomerics;
Two, raw material is evenly sent into the double screw rod extruder feed bin after the mixing;
Three, the raw material in the double screw rod extruder carries out melting mixing by 8 different heating-up temperature districts successively and extrudes, and described 8 different temperatures districts are 140 ℃, 150 ℃, 160 ℃, 180 ℃, 200 ℃, 220 ℃, 230 ℃, 240 ℃;
Four, the material extruded of melting mixing is drawn by pelleter by cooling water channel, hauling speed 4m/min, and material is cured into strand, described pelleter traction is the godet roller traction by the pelleter front, the grain-cutter pelletizing of traction back; 40 ℃ of water temperatures, time 2min by cooling water channel;
Five, mass transport to the electric dryer of pelleter pelletizing is dried bake out temperature: 60 ℃, drying time 3min, the particle moisture content 0.03% after the oven dry of drying machine;
Six, the particle after the drying machine is dried enters screening machine and screens, and with 60 purpose screen clothes, the particle after screening is exactly the fibre-grade thermoplastic elastomer (TPE);
Seven, sampling detects pack, metering automatical stitching warehouse-in.
Claims (3)
1. the production method of thermoplastic elastic composite fibre cloth is characterized in that this method comprises the steps:
One, winder: heat-obtaining plasticity elastic composite fiber carries out winder at bobbin winder;
Two, warping: thermoplastic elastic composite fibre bobbin is seen through a one-step process that creel converts warp thread to, divide raw yarn warping, the whole yarn of dyed yarn and three kinds of warpings partly;
Three, pulp associating: the warp thread after the slurry warping is intact or dye after warp thread (beamed yarn) hang on the creel of Sizing machines, see through the slurries in the stock tank, oven dry; Simultaneously will be through the yarn sheet of sizing, at even tension, arrange under the situation of equal even rolling density uniformities, be wound into the good beam of a loom that is shaped;
Four, pass: according to the requirement of designed fabric, with the yarn of drawing on the beam of a loom, according to certain rules, pass menopause tablet, heald eye and reed dent by root, in order to be split into shed open when weaving, include weft yarn in, be made into certain amplitude and through close fabric;
Five: weave: the axle yarn that will put on cooperates the input of weft yarn and the running of loom to finish the action of weaving cotton cloth on loom;
Six, test package;
The production method of described thermoplastic elastic composite fibre comprises following processing step:
One, get 20D thermoplastic elastic fiber, the 70D nylon fibre, the Lapie 2.8, then the weight %=(20/2.8 of thermoplastic elastic fiber)/(20/2.8+70)=9.26%;
Two, fiber is installed: do a good job of it the fiber head of 20D thermoplastic elastic fiber and 70D nylon fibre, be installed on air combined machine or the machine chartered plane position separately, the paper tube of coiling usefulness is contained on the corresponding position of up-coiler;
Three, mix up technology: according to the elongation of customer requirement and the needs of rebound degree, electrical equipment control frequency conversion tank at air combined machine or machine chartered plane mixes up thermoplastic elastic fiber and the needed elongation of nylon fibre and rebound degree, be set to 2.8 by calculating the Lapie, corresponding traverse rabbit head and the winding speed 600m/min of adjusting, the adjustment rate 3.5% that oils, adjustment fixed length 20 myriametres, regularly 350 minutes;
Four, machine, compound, winding shaping, regularly, following of fixed length: 2 fiber heads thermoplastic elastic fiber and nylon fibre suck with suction gun; Compound with air combined machine, with 2 fiber heads of thermoplastic elastic fiber and nylon fibre by guide frame earlier on the upper track roll dies around the 3-4 circle, enclosing around 3-4 on the road roll dies down by road roll dies down again; Then with silk through oil tanker, collude volume, draw paper tube, carry out winding shaping; When being wound up into preset length 22 myriametres in the frequency conversion and 350 minutes time, the red light on the display screen can light automatically, and machine stops to reel automatically, and spinning cake is finished, and falls;
Five, check metering vanning, warehouse-in.
2. the production method of thermoplastic elastic composite fibre cloth as claimed in claim 1 is characterized in that the production method of this thermoplastic elastic fiber comprises as processing step:
One, raw material is prepared: 100 kilograms on heat-obtaining thermoplastic elastic-particle, raw material input screw extruder feed bin;
Two, raw material input screw extruder feed bin;
Three, 4 the different heating humidity province melt extrusion materials of raw material in screw extruder in the screw extruder feed bin, the temperature of described 4 different heating humidity provinces is respectively: 130 ℃, 230 ℃, 235 ℃, 240 ℃;
Four, the melt material of extruding enters metering by the pipeline in the manifold and carries master cylinder to measure conveying, entering 8 spinning meterings by pipeline then carries wheel cylinder to measure conveying, wheel cylinder is carried in described 8 spinning metering, corresponding 12 spinning nozzles of wheel cylinder are carried in its each spinning metering, count 96 spinning nozzles, melt sprays elastomer by spinning nozzle;
Five, Pen Chu fiber solidifies the path by 22 ℃-25 ℃, the lateral blowing of humidity 45-65%, the process oil tanker is lubricated and oils, the rate that oils 3-5%, enter the first road godet roller, the speed of the first road godet roller is 705 m/min, by the second road godet roller, the speed of the second road godet roller is 650 m/min again;
Six, fiber is reeled through up-coiler, and winding speed is 650m/min;
Seven, detect; Metering vanning warehouse-in.
3. the production method of thermoplastic elastic composite fibre cloth as claimed in claim 2 is characterized in that this method of producing thermoplastic elastomer comprises following processing step:
One, raw material is prepared: get 8 parts of polyolefin elastomers (POE), 92 parts of propylene-based elastomerics;
Two, raw material is evenly sent into the double screw rod extruder feed bin after the mixing;
Three, the raw material in the double screw rod extruder carries out melting mixing by 8 different heating-up temperature districts successively and extrudes, and described 8 different temperatures districts are 140 ℃, 150 ℃, 160 ℃, 180 ℃, 200 ℃, 220 ℃, 230 ℃, 240 ℃;
Four, the material extruded of melting mixing is drawn by pelleter by cooling water channel, hauling speed 4m/min, and material is cured into strand, described pelleter traction is the godet roller traction by the pelleter front, the grain-cutter pelletizing of traction back; 40 ℃ of water temperatures, time 2min by cooling water channel;
Five, mass transport to the electric dryer of pelleter pelletizing is dried bake out temperature: 60 ℃, drying time 3min, the particle moisture content 0.03% after the oven dry of drying machine;
Six, the particle after the drying machine is dried enters screening machine and screens, and with 60 purpose screen clothes, the particle after screening is exactly the fibre-grade thermoplastic elastomer (TPE);
Seven, sampling detects pack, metering automatical stitching warehouse-in.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210162667.2A CN102644140B (en) | 2012-05-24 | 2012-05-24 | Production method for thermoplastic elastic complex fiber cloth |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210162667.2A CN102644140B (en) | 2012-05-24 | 2012-05-24 | Production method for thermoplastic elastic complex fiber cloth |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102644140A CN102644140A (en) | 2012-08-22 |
| CN102644140B true CN102644140B (en) | 2013-09-11 |
Family
ID=46657210
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210162667.2A Expired - Fee Related CN102644140B (en) | 2012-05-24 | 2012-05-24 | Production method for thermoplastic elastic complex fiber cloth |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102644140B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107904740A (en) * | 2017-12-19 | 2018-04-13 | 江阴市强力化纤有限公司 | A kind of dipped type cord fabric destatics braid over braid and its production method |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20050031865A1 (en) * | 2002-07-23 | 2005-02-10 | Sauer Bryan B. | Fibers, tapes and films prepared from olefinic and segmented elastomers |
| CN1537983A (en) * | 2003-04-15 | 2004-10-20 | 南亚塑胶工业股份有限公司 | Wool imitation elastic fiber manufacturing method and textile made by said fiber |
| JP5224249B2 (en) * | 2009-07-09 | 2013-07-03 | 東レ・オペロンテックス株式会社 | Method for producing stretchable fabric |
| CN202072866U (en) * | 2011-05-10 | 2011-12-14 | 刘森 | Spandex fabric denim fabric structure |
| CN102417561B (en) * | 2011-11-24 | 2013-09-18 | 上海日之升新技术发展有限公司 | Ultrahigh-mobility propenyl elastomer grafting copolymer and preparation method thereof |
-
2012
- 2012-05-24 CN CN201210162667.2A patent/CN102644140B/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN102644140A (en) | 2012-08-22 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104099678B (en) | A kind of novel fine dawn opposite sex cross-section fibers polyamide fibre production technology | |
| CN104928772B (en) | A kind of deep dye elastic filament of polyamide fibre 6 and its production technology | |
| CN102586939A (en) | Profiled fire-retardant bright terylene FDY (Fully Drawn Yarn) filament and production process thereof | |
| CN104178844A (en) | Aromatic chinlon-spandex air wrapped yarn and production method thereof | |
| CN103437018A (en) | Production technology of super simulation silk kam ammonia air-coated wire | |
| CN104178827B (en) | Production technology of fine-denier porous fiber nylon | |
| CN107304489A (en) | Chemical fibre brocade washs the spinning equipment and process of compound female silk | |
| CN106400269A (en) | Production technology of acetate fiber fabric | |
| CN107988646A (en) | A kind of 66 industrial yarn of semi-dull polyamide fibre and preparation method thereof | |
| CN206902336U (en) | Suitable for different yarns while the movable creel device of warping | |
| CN103361984A (en) | Chinlon cord fabrics with high rubber coverage rate | |
| CN114672886A (en) | Production equipment and production process of anti-snagging high-density microfiber | |
| CN103334199B (en) | Cannabis textile fabric and textile technology thereof | |
| CN106319654B (en) | 6 elastic filament of cationic dye capable of dyeing polyamide fibre and its production technology | |
| CN102644140B (en) | Production method for thermoplastic elastic complex fiber cloth | |
| CN105231501A (en) | A stiff, smooth and comfortable fabric and a production method thereof | |
| CN217418881U (en) | Anti-snagging high-density microfiber production equipment | |
| CN110373736B (en) | Polyamide 56 fiber and preparation method and application thereof | |
| CN102657388B (en) | Method for producing thermoplastic elastic composite fiber clothes | |
| CN103305941A (en) | Superfine polyester flat yarns and preparation process for same | |
| CN109667022A (en) | A kind of hemp textile fabric and Weaving method | |
| CN104726986B (en) | A kind of high Silk-Like specialty yarn of regenerated cellulose staple fiber and fabric and its production method | |
| CN102660817B (en) | Production method for thermoplastic elastic composite fiber | |
| CN102657389A (en) | Method for producing thermoplastic elastic composite fiber underwear, swimwear or sock and legging | |
| CN109056155B (en) | Fiber cloth twill weaving process |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130911 Termination date: 20160524 |