CN102644140A - Production method for thermoplastic elastic complex fiber cloth - Google Patents
Production method for thermoplastic elastic complex fiber cloth Download PDFInfo
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- CN102644140A CN102644140A CN2012101626672A CN201210162667A CN102644140A CN 102644140 A CN102644140 A CN 102644140A CN 2012101626672 A CN2012101626672 A CN 2012101626672A CN 201210162667 A CN201210162667 A CN 201210162667A CN 102644140 A CN102644140 A CN 102644140A
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Abstract
The invention provides a production method for thermoplastic elastic complex fiber cloth. The production method is characterized in that the thermoplastic elastic complex fiber is warped, jointly dyed by pulp, drawn, woven, tested and packed. The production method has the advantages that the thermoplastic elastic complex fiber cloth is green and environment-friendly, and has the performances of chlorine resistance, ultraviolet radiation resistance, acid resistance, alkali resistance, deodorization and ventilation, is environment-friendly and the like. The production method is concise in production technology and low in energy consumption.
Description
Technical field
What the present invention relates to is a kind of production method of thermoplastic elastic cloth, belongs to the technical field that weaving is produced.
Background technology
Present domestic knitted elastic body cloth mainly is that elastomeric fibre (spandex) with dry-spinning method and melt-spun method is as elasticity.Dry-spinning method elastomer (spandex) fiber since it production method and technology; In process of production, use harmful flux, so leave harmful material and residual in dry-spinning method elastomer (spandex) fiber; Remove the function that elongation and resilience are arranged, do not have other function; Melt-spun method elastomer (spandex) fiber but is the environmental protection fiber type, removes the function that elongation and resilience are arranged, and also is not have other function.
Summary of the invention
What the present invention proposed is a kind of production method of thermoplastic elastic composite fibre cloth; Select for use the thermoplastic elastic composite fibre to do raw material; Do raw material with former elastomeric fibre (spandex) cloth of selecting for use, its product has performances such as anti-chlorine, ultra-violet radiation resisting, acidproof, alkaline-resisting, deodorization, ventilative, high temperature resistant, light specific gravity, environmental protection.
Technical solution of the present invention: it is characterized in that this method comprises following processing step,
One, winder: heat-obtaining plasticity elastic composite fiber carries out winder on bobbin winder;
Two, warping: thermoplastic elastic composite fibre bobbin is seen through a one-step process that creel converts warp thread to, divide raw yarn warping, the whole yarn of dyed yarn and three kinds of warpings partly;
Three, pulp associating: the warp thread after the slurry warping is intact or dye after warp thread (beamed yarn) hang on the creel of Sizing machines, see through the slurries in the stock tank, oven dry; To pass through the yarn sheet of sizing simultaneously, under the situation of even tension, all even rolling density uniformity of arrangement, be wound into the good beam of a loom that is shaped;
Four, pass: according to the requirement of design fabric,, according to certain rules, pass menopause tablet, heald eye and reed dent by root,, include weft yarn in, be made into certain amplitude and through close fabric so that be split into shed open when weaving with the yarn of drawing on the beam of a loom;
Five, weave: the axle yarn that will put on cooperates the input of weft yarn and the running of loom to accomplish the action of weaving cotton cloth on loom;
Six, test package.
Advantage of the present invention: owing to select for use thermoplastic elastic nonwoven fiber complex cloth, product to have performances such as anti-chlorine, ultra-violet radiation resisting, acidproof, alkaline-resisting, deodorization, ventilative, high temperature resistant, light specific gravity, environmental protection.Weight, cost are 1/5 of existing products, and energy consumption is low.
The specific embodiment
Embodiment 1, (producing thermoplastic elastic composite fibre cloth)
One, winder: heat-obtaining plasticity elastic composite fiber carries out winder on bobbin winder;
Two, warping: thermoplastic elastic composite fibre bobbin is seen through a one-step process that creel converts warp thread to, divide raw yarn warping, the whole yarn of dyed yarn and three kinds of warpings partly;
Three, pulp associating: the warp thread after the slurry warping is intact or dye after warp thread (beamed yarn) hang on the creel of Sizing machines, see through the slurries in the stock tank, oven dry; To pass through the yarn sheet of sizing simultaneously, under the situation of even tension, all even rolling density uniformity of arrangement, be wound into the good beam of a loom that is shaped;
Four, pass: according to the requirement of design fabric,, according to certain rules, pass menopause tablet, heald eye and reed dent by root,, include weft yarn in, be made into certain amplitude and through close fabric so that be split into shed open when weaving with the yarn of drawing on the beam of a loom;
Five: weave: the axle yarn that will put on cooperates the input of weft yarn and the running of loom to accomplish the action of weaving cotton cloth on loom;
Six, test package.
Embodiment 2 (producing the thermoplastic elastic composite fibre)
One, get 20D plasticity elastomer, the 70D nylon fibre, the Lapie 2.8, the weight %=of thermoplastic elastic fiber (20/2.8)/(20/2.8+70)=9.26% then, or use terylene;
Two, fiber is installed: do a good job of it 20D plasticity elastomer, the end of a thread of 70D nylon fibre is installed on air combined machine or the machine chartered plane position separately, is contained in the paper tube of coiling usefulness on the corresponding position of up-coiler;
Three, mix up technology: according to the elongation of customer requirement and the needs of rebound degree; On the electrical equipment control frequency conversion tank of air combined machine, mix up thermoplastic elastic fiber and needed elongation of nylon fibre and rebound degree; Be set to 2.8 through calculating the Lapie; Corresponding traverse rabbit head and the winding speed (600m/min) adjusted adjusted the rate 3.5% that oils, adjustment fixed length 20 myriametres, timing 350 minutes;
Four, machine, compound, winding shaping, regularly, following of fixed length: 2 fiber heads of thermoplastic elastic fiber and nylon fibre suck with suction gun; Compound with air combined machine, with 2 fiber heads of thermoplastic elastic fiber and nylon fibre through guide frame earlier on the upper track roll dies around the 3-4 circle, enclosing around 3-4 on the road roll dies down through road roll dies down again; Then with silk through oil tanker, collude volume, draw paper tube, carry out winding shaping; When preset length 22 myriametres and the 350 minutes time that are wound up in the frequency conversion, the red light on the display screen can light automatically, and machine stops to reel automatically, and spinning cake is accomplished, and falls;
Five, check: according to test stone, the standard of check composite fibre is: 1, the site is good, 1 meter (110-130 site); 2, no monofilament; 3, even tension; 4, be shaped evenly; 5, the rate that oils is even; 6, spinning cake two ends no concave-convex shape, not convex shoulder; 7, clean inviolateness;
Six, metering vanning, warehouse-in.
Embodiment 3 (producing the thermoplastic elastic fiber)
One, raw material is prepared: 100 kilograms on heat-obtaining thermoplastic elastic-particle, raw material input screw extruder feed bin;
Two, raw material input screw extruder feed bin;
Three, 4 the different heating humidity province melt extrusion materials of raw material in screw extruder in the screw extruder feed bin, the temperature of described 4 different heating humidity provinces is respectively: 130 ℃, 230 ℃, 235 ℃, 240 ℃;
Four, the melt material of extruding gets into metering through the pipeline in the manifold and carries master cylinder to measure conveying; Getting into 8 spinning meterings through pipeline then carries wheel cylinder to measure conveying; Wheel cylinder is carried in described 8 spinning metering; Corresponding 12 spinning nozzles of wheel cylinder are carried in its each spinning metering, count 96 spinning nozzles, and melt is through spinning nozzle ejection elastomer;
Five, the fiber of ejection solidifies the path through 22 ℃-25 ℃, the lateral blowing of humidity 45-65%; The process oil tanker is lubricated and oils; The rate that oils 3-5% gets into the first road godet roller, and the speed of the first road godet roller is 705 m/min; Through the second road godet roller, the speed of the second road godet roller is 650 m/min again;
Six, fiber is reeled through up-coiler, and winding speed is 650m/min;
Seven, detect; Metering vanning warehouse-in.
Embodiment 4 (production thermoplastic elastomer (TPE))
One, raw material is prepared: get 8 parts of polyolefin (POE), 92 parts of propylene-based elastomerics;
Two, raw material is evenly sent into the double screw rod extruder feed bin after the mixing;
Three, the raw material in the double screw rod extruder carries out melting mixing through 8 different heating temperature districts successively and extrudes, and described 8 different temperatures districts are 140 ℃, 150 ℃, 160 ℃, 180 ℃, 200 ℃, 220 ℃, 230 ℃, 240 ℃;
Four, the material extruded of melting mixing is drawn by pelleter through cooling water channel, hauling speed 4m/min, and material is cured into strand, described pelleter traction is the godet roller traction through the pelleter front, the grain-cutter pelletizing of traction back; 40 ℃ of water temperatures, time 2min through cooling water channel;
Five, mass transport to the electric dryer of pelleter pelletizing is dried bake out temperature: 60 ℃, drying time 3min, the particle moisture content 0.03% behind drying machine drying;
Six, the entering of the particle behind drying machine drying screening machine screens, and with 60 purpose screen clothes, the particle after screening is exactly the fibre-grade thermoplastic elastomer (TPE);
Seven, sampling detects pack, metering automatical stitching warehouse-in.
Claims (4)
1. the production method of thermoplastic elastic composite fibre cloth is characterized in that this method comprises the steps:
One, winder: heat-obtaining plasticity elastic composite fiber carries out winder on bobbin winder;
Two, warping: thermoplastic elastic composite fibre bobbin is seen through a one-step process that creel converts warp thread to, divide raw yarn warping, the whole yarn of dyed yarn and three kinds of warpings partly;
Three, pulp associating: the warp thread after the slurry warping is intact or dye after warp thread (beamed yarn) hang on the creel of Sizing machines, see through the slurries in the stock tank, oven dry; To pass through the yarn sheet of sizing simultaneously, under the situation of even tension, all even rolling density uniformity of arrangement, be wound into the good beam of a loom that is shaped;
Four, pass: according to the requirement of design fabric,, according to certain rules, pass menopause tablet, heald eye and reed dent by root,, include weft yarn in, be made into certain amplitude and through close fabric so that be split into shed open when weaving with the yarn of drawing on the beam of a loom;
Five: weave: the axle yarn that will put on cooperates the input of weft yarn and the running of loom to accomplish the action of weaving cotton cloth on loom;
Six, test package.
2. thermoplastic elastic composite fibre as claimed in claim 1 is characterized in that the production method of this thermoplastic elastic composite fibre comprises following processing step:
One, get 20D thermoplastic elastic fiber, the 30D nylon fibre, the Lapie 2.0, then the weight %=of thermoplastic elastic fiber (20/2.0)/(20/2.0+30)=25%;
Two, fiber is installed: do a good job of it the fiber head of 20D thermoplastic elastic fiber and 30D nylon fibre or cotton yarn or terylene, be installed on air combined machine or the machine chartered plane position separately, be contained in the paper tube of coiling usefulness on the corresponding position of up-coiler;
Three, mix up technology: according to the elongation of customer requirement and the needs of rebound degree; On the electrical equipment control frequency conversion tank of air combined machine or machine chartered plane, mix up thermoplastic elastic fiber and nylon fibre or cotton yarn or needed elongation of terylene and rebound degree; Be set to 2.0 through calculating the Lapie; Corresponding traverse rabbit head and the winding speed 950m/min of adjusting adjusts the rate 2.5%% that oils, adjustment fixed length 46 myriametres, timing 710 minutes;
Four, machine, machine, compound, winding shaping, regularly, following of fixed length: 2 fiber heads thermoplastic elastic fiber and nylon fibre or cotton yarn or terylene suck with suction gun; Compound with air combined machine, with 2 fiber heads of thermoplastic elastic fiber and nylon fibre or cotton yarn or terylene through guide frame earlier on the upper track roll dies around the 3-4 circle, enclosing around 3-4 on the road roll dies down through road roll dies down again; Then with silk through oil tanker, collude volume, draw paper tube, carry out winding shaping; When preset length 46 myriametres and the 710 minutes time that are wound up in the frequency conversion, the red light on the display screen can light automatically, and machine stops to reel automatically, and spinning cake is accomplished, and falls;
Five, check metering vanning, warehouse-in.
3. thermoplastic elastic fiber as claimed in claim 2 is characterized in that the production method of this thermoplastic elastic fiber comprises like processing step:
One, raw material is prepared: 100 kilograms on heat-obtaining thermoplastic elastic-particle, raw material input screw extruder feed bin;
Two, raw material input screw extruder feed bin;
Three, 4 the different heating humidity province melt extrusion materials of raw material in screw extruder in the screw extruder feed bin, the temperature of described 4 different heating humidity provinces is respectively: 130 ℃, 230 ℃, 235 ℃, 240 ℃;
Four, the melt material of extruding gets into metering through the pipeline in the manifold and carries master cylinder to measure conveying; Getting into 8 spinning meterings through pipeline then carries wheel cylinder to measure conveying; Wheel cylinder is carried in described 8 spinning metering; Corresponding 12 spinning nozzles of wheel cylinder are carried in its each spinning metering, count 96 spinning nozzles, and melt is through spinning nozzle ejection elastomer;
Five, the fiber of ejection solidifies the path through 22 ℃-25 ℃, the lateral blowing of humidity 45-65%; The process oil tanker is lubricated and oils; The rate that oils 3-5% gets into the first road godet roller, and the speed of the first road godet roller is 705 m/min; Through the second road godet roller, the speed of the second road godet roller is 650 m/min again;
Six, fiber is reeled through up-coiler, and winding speed is 650m/min;
Seven, detect; Metering vanning warehouse-in.
4. thermoplastic elastomer (TPE) as claimed in claim 3 is characterized in that this method of producing thermoplastic elastomer comprises following processing step:
One, raw material is prepared: get 8 parts of polyolefin (POE), 92 parts of propylene-based elastomerics;
Two, raw material is evenly sent into the double screw rod extruder feed bin after the mixing;
Three, the raw material in the double screw rod extruder carries out melting mixing through 8 different heating temperature districts successively and extrudes, and described 8 different temperatures districts are 140 ℃, 150 ℃, 160 ℃, 180 ℃, 200 ℃, 220 ℃, 230 ℃, 240 ℃;
Four, the material extruded of melting mixing is drawn by pelleter through cooling water channel, hauling speed 4m/min, and material is cured into strand, described pelleter traction is the godet roller traction through the pelleter front, the grain-cutter pelletizing of traction back; 40 ℃ of water temperatures, time 2min through cooling water channel;
Five, mass transport to the electric dryer of pelleter pelletizing is dried bake out temperature: 60 ℃, drying time 3min, the particle moisture content 0.03% behind drying machine drying;
Six, the entering of the particle behind drying machine drying screening machine screens, and with 60 purpose screen clothes, the particle after screening is exactly the fibre-grade thermoplastic elastomer (TPE);
Seven, sampling detects pack, metering automatical stitching warehouse-in.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210162667.2A CN102644140B (en) | 2012-05-24 | 2012-05-24 | Production method for thermoplastic elastic complex fiber cloth |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210162667.2A CN102644140B (en) | 2012-05-24 | 2012-05-24 | Production method for thermoplastic elastic complex fiber cloth |
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| Publication Number | Publication Date |
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| CN102644140A true CN102644140A (en) | 2012-08-22 |
| CN102644140B CN102644140B (en) | 2013-09-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210162667.2A Expired - Fee Related CN102644140B (en) | 2012-05-24 | 2012-05-24 | Production method for thermoplastic elastic complex fiber cloth |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107904740A (en) * | 2017-12-19 | 2018-04-13 | 江阴市强力化纤有限公司 | A kind of dipped type cord fabric destatics braid over braid and its production method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1537983A (en) * | 2003-04-15 | 2004-10-20 | 南亚塑胶工业股份有限公司 | Wool imitation elastic fiber manufacturing method and textile made by said fiber |
| CN1668788A (en) * | 2002-07-23 | 2005-09-14 | 纳幕尔杜邦公司 | Fibers, tapes and films prepared from olefinic and segmented elastomers |
| JP2011017099A (en) * | 2009-07-09 | 2011-01-27 | Toray Opelontex Co Ltd | Method for producing stretchable fabric |
| CN202072866U (en) * | 2011-05-10 | 2011-12-14 | 刘森 | Spandex fabric denim fabric structure |
| CN102417561A (en) * | 2011-11-24 | 2012-04-18 | 上海日之升新技术发展有限公司 | Ultrahigh-fluidity propylene-based elastomer graft copolymer and preparation method thereof |
-
2012
- 2012-05-24 CN CN201210162667.2A patent/CN102644140B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1668788A (en) * | 2002-07-23 | 2005-09-14 | 纳幕尔杜邦公司 | Fibers, tapes and films prepared from olefinic and segmented elastomers |
| CN1537983A (en) * | 2003-04-15 | 2004-10-20 | 南亚塑胶工业股份有限公司 | Wool imitation elastic fiber manufacturing method and textile made by said fiber |
| JP2011017099A (en) * | 2009-07-09 | 2011-01-27 | Toray Opelontex Co Ltd | Method for producing stretchable fabric |
| CN202072866U (en) * | 2011-05-10 | 2011-12-14 | 刘森 | Spandex fabric denim fabric structure |
| CN102417561A (en) * | 2011-11-24 | 2012-04-18 | 上海日之升新技术发展有限公司 | Ultrahigh-fluidity propylene-based elastomer graft copolymer and preparation method thereof |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107904740A (en) * | 2017-12-19 | 2018-04-13 | 江阴市强力化纤有限公司 | A kind of dipped type cord fabric destatics braid over braid and its production method |
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| CN102644140B (en) | 2013-09-11 |
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Granted publication date: 20130911 Termination date: 20160524 |