(3) summary of the invention:
The object of the present invention is to provide the method for the dedusting discarded object of a kind of redox stove and processing iron and steel enterprise; This method is that the dedusting ash with iron and steel enterprise is mixed and makes ball one step of rear oxidation reduction of heating and accomplish, and substep obtains the method for the smart powder of iron, zinc oxide, lead oxide, silver oxide, potassium chloride, sodium chloride then.Not only alleviate the present situation of china natural resources shortage, reduced pollution again, reduced smelting cost environment.
A kind of redox stove is characterized in that it is by material bin, stove inwall, furnace outer wall, flue, furnace chamber, combustion chamber, gas jet, gas passage, coal gas electromagnetic heater, hopper, blanking device and gas export mixes; Said material bin is positioned at the top of redox stove; Said flue is that the stove inwall is with interior space; Said furnace chamber is the overall space between stove inwall and the furnace outer wall, according to when work temperature difference be divided into from top to bottom that the preheating oxidation is interval, between the reducing zone, between coal gas band, cooling zone and between discharge zone; Said combustion chamber is positioned at the sidepiece of redox stove, is fixedly connected with furnace outer wall; Said gas jet is fixed on the combustion chamber; Said coal gas electromagnetic heater is communicated with coal gas band in the furnace chamber according to gas passage; Said hopper is positioned at the furnace chamber bottom, stretches out; Said blanking device is fixed in the furnace outer wall bottom, joins with hopper, and it is made up of impeller, reductor and motor, and said impeller, reductor and motor are connected according to transmission device from inside to outside; Said gas vent is positioned at the redox furnace bottom; Wherein, the height of said combustion chamber is a 0.8-1.5 rice, and said impeller is 6 grooves or 8 grooves.
Above-mentioned said material bin is made up of fixing minor face and movably long limit.
Above-mentioned said transmission device is connecting axle and connecting bushing.
The interval height of above-mentioned said preheating oxidation is a 1.2-1.8 rice, and the height between said reducing zone is a 2-3 rice, and the height of said coal gas band is a 0.2-0.3 rice, and the height between said cooling zone is a 2-3 rice, and the height between said discharge zone is a 1.5-2 rice.
A kind of method of handling the dedusting discarded object of iron and steel enterprise is characterized in that may further comprise the steps:
(1) feed coal gas and Air mixing gas by gas jet, ignition, the temperature of combustion chamber is 900-1250 ℃, the negative pressure pressure in the flue is the 400-800 handkerchief;
(2) the dedusting discarded object of making behind the ball that will be mixed drops into material bin;
(3) owing to the gravity effect, the dedusting discarded object falls into the preheating oxidation interval of furnace chamber, and temperature is heated to 900-1250 ℃ by 100-300 ℃, and the mist of generation is discharged through furnace chamber, flue, gas vent successively, and the dedusting discarded object continues the whereabouts;
(4) the dedusting discarded object gets between the reducing zone, and temperature is reduced to 400-1100 ℃ by 900-1250 ℃, and the gas mixture body of generation is discharged through furnace chamber, flue, gas vent successively, and the dedusting discarded object continues to fall;
(5) feed the coal gas band after scrubbed gas is heated to 400-1100 ℃ through the coal gas electromagnetic heater and send into furnace chamber; The dedusting discarded object gets into the coal gas band; Temperature remains unchanged, its temperature decision degree of metalization, and the high more then degree of metalization of temperature is high more; The protocorm of going back that generates continues to fall, and the mist of generation is discharged through furnace chamber, flue, gas vent successively;
(6) go back protocorm and get between the cooling zone, temperature is reduced to 200-400 ℃ by 400-1100 ℃
(7) go back protocorm and continue to fall to getting between discharge zone, temperature is reduced to 150-300 ℃;
(8) go back protocorm and fall into hopper, rely on the gravity effect to get into impeller, said impeller is 6 grooves or 8 grooves, and the weight of going back protocorm in every groove is 0.5-1kg.
(9) will go back protocorm and collect subsequent use from what impeller was discharged from the mist that gas vent is discharged.
Rely on the water quench cooling between above-mentioned said cooling zone.
The above-mentioned said content of going back the smart powder of iron in the protocorm improves 30-45% than the content in the dedusting discarded object.
The above-mentioned said content of going back every kind of oxide in the protocorm is all less than 0.01%.
The content of potassium chloride is 30-50% in the above-mentioned said mist; The content of sodium chloride is 5-9%, and the content of zinc oxide is 13-45%, and the content of lead oxide is 15-23%; The content of silver oxide is 0.02-0.04%, and all the other are unavailable materials such as calcium oxide, silica.
Superiority of the present invention: 1, redox reaction is accomplished in a stove; 2, (1100-1250 ℃) contacts coal gas to discarded object at the high temperature place, solved the problem of low temperature differentiation; 3, use the coal gas electromagnetic heater to be heated to uniform temperature to coal gas, can guarantee the balance of temperature in the stove; 4, use the blanking device that constitutes by impeller, reductor, motor, connecting axle and connecting bushing, can guarantee even blanking, reduce the collision and the friction of stove endosphere, avoid damaged and caking; 5, improved the height of combustion chamber, increased the temperature between the reducing zone, reduced more abundant.
(5) specific embodiment
Embodiment 1: a kind of redox stove (seeing Fig. 1-2) is characterized in that it is made up of material bin 1, stove inwall 11, furnace outer wall 12, flue 9, furnace chamber 2, combustion chamber 4, gas jet 3, gas passage 5, coal gas electromagnetic heater 6, hopper 7, blanking device 8 and gas vent 10; Said material bin 1 is positioned at the top of redox stove; Said flue 9 is that stove inwall 11 is with interior space; Said furnace chamber 2 is the overall space between stove inwall 11 and the furnace outer wall 12, and the difference of temperature is divided between the interval 2-1 of preheating oxidation, reducing zone between 2-2, coal gas band 2-3, cooling zone 2-5 between 2-4 and discharge zone from top to bottom according to when work; Said combustion chamber 4 is positioned at the sidepiece of redox stove, is fixedly connected with furnace outer wall 12; Said gas jet 3 is fixed on the combustion chamber 4; Said coal gas electromagnetic heater 6 is communicated with coal gas band 2-3 in the furnace chamber 2 according to gas passage 5; Said hopper 7 is positioned at furnace chamber 2 bottoms, stretches out; Said blanking device 8 is fixed in furnace outer wall 12 bottoms, joins with hopper 7, and it is made up of impeller 8-3, reductor 8-4 and motor 8-5, and said impeller 8-3, reductor 8-4 and motor 8-5 are connected with connecting bushing 8-1 according to connecting axle 8-2 from inside to outside; Said gas vent 10 is positioned at the redox furnace bottom; Wherein, the height of said combustion chamber 4 is 0.8 meter, and said impeller 8-3 is 6 grooves.
Above-mentioned said material bin 1 is made up of fixing minor face and movably long limit.
The height of the interval 2-1 of above-mentioned said preheating oxidation is 1.2 meters, and the height of 2-2 is 2 meters between said reducing zone, and the height of said coal gas band 2-3 is 0.2 meter, and the height of 2-4 is 2 meters between said cooling zone, and the height of 2-5 is 1.5 meters between said discharge zone.
A kind of method of handling the dedusting discarded object of iron and steel enterprise is characterized in that may further comprise the steps:
(1) feed coal gas and Air mixing gas by gas jet 3, ignition, the temperature of combustion chamber 4 is 900 ℃, the negative pressure pressure in the flue 9 is 400 handkerchiefs;
(2) the dedusting discarded object of making behind the ball that will be mixed drops into material bin 1;
(3) owing to the gravity effect, the dedusting discarded object falls into the interval 2-1 of preheating oxidation of furnace chamber, and temperature is heated to 900 ℃ by 100 ℃, and the mist of generation is discharged through furnace chamber 2, flue 9, gas vent 10 successively, and the dedusting discarded object continues the whereabouts;
(4) the dedusting discarded object gets into 2-2 between the reducing zone, and temperature is reduced to 400 ℃ by 900 ℃, and the gas mixture body of generation is discharged through furnace chamber 2, flue 9, gas vent 10 successively, and the dedusting discarded object continues to fall;
(5) feed coal gas band 2-3 after scrubbed gas is heated to 400 ℃ through coal gas electromagnetic heater 6 and send into furnace chamber 2; The dedusting discarded object gets into coal gas band 2-3; Temperature remains unchanged, its temperature decision degree of metalization, and the high more then degree of metalization of temperature is high more; The protocorm of going back that generates continues to fall, and the mist of generation is discharged through furnace chamber 2, flue 9, gas vent 10 successively;
(6) go back protocorm and get into 2-4 between the cooling zone, temperature is reduced to 200 ℃ by 400 ℃
(7) go back protocorm and continue to fall to getting into 2-5 between discharge zone, temperature is reduced to 150 ℃;
(8) go back protocorm and fall into hopper 7, rely on the gravity effect to get into impeller 8-3, said impeller 8-3 is 6 grooves, and the weight of going back protocorm in every groove is 0.5kg.
(9) will go back protocorm and collect subsequent use from what impeller 8-3 discharged from the mist that gas vent 10 is discharged.
2-4 relies on the water quench cooling between above-mentioned said cooling zone.
The content of full iron is 34.91% in the above-mentioned said dedusting discarded object; The content of zinc oxide is 1.47%, and the content of lead oxide is 1.33%, and the content of silver oxide is 0.00437%; The content of potassium oxide is 4.56%; The content of sodium oxide molybdena is 0.85%, and magnesian content is 1.78%, and all the other are unavailable materials such as calcium oxide, silica.
The above-mentioned said content of going back the smart powder of iron in the protocorm is 51.05%; The content of lead oxide is 0.004%; The content of zinc oxide is 0.004%, and the content of potassium oxide is 0.004%, and the content of sodium oxide molybdena is 0.01%; The content of silver oxide is 0.0021%, and all the other are unavailable materials such as calcium oxide, silica.
The content of potassium chloride is 30% in the above-mentioned said mist, and the content of sodium chloride is 5%, and the content of zinc oxide is 13%, and the content of lead oxide is 15%, and the content of silver oxide is 0.02%, and all the other are unavailable materials such as calcium oxide, silica.
Embodiment 2: a kind of redox stove is characterized in that it is made up of material bin 1, stove inwall 11, furnace outer wall 12, flue 9, furnace chamber 2, combustion chamber 4, gas jet 3, gas passage 5, coal gas electromagnetic heater 6, hopper 7, blanking device 8 and gas vent 10; Said material bin 1 is positioned at the top of redox stove; Said flue 9 is that stove inwall 11 is with interior space; Said furnace chamber 2 is the overall space between stove inwall 11 and the furnace outer wall 12, and the difference of temperature is divided between the interval 2-1 of preheating oxidation, reducing zone between 2-2, coal gas band 2-3, cooling zone 2-5 between 2-4 and discharge zone from top to bottom according to when work; Said combustion chamber 4 is positioned at the sidepiece of redox stove, is fixedly connected with furnace outer wall 12; Said gas jet 3 is fixed on the combustion chamber 4; Said coal gas electromagnetic heater 6 is communicated with coal gas band 2-3 in the furnace chamber 2 according to gas passage 5; Said hopper 7 is positioned at furnace chamber 2 bottoms, stretches out; Said blanking device 8 is fixed in furnace outer wall 12 bottoms, joins with hopper 7, and it is made up of impeller 8-3, reductor 8-4 and motor 8-5, and said impeller 8-3, reductor 8-4 and motor 8-5 are connected with connecting bushing 8-1 according to connecting axle 8-2 from inside to outside; Said gas vent 10 is positioned at the redox furnace bottom; Wherein, the height of said combustion chamber 4 is 1.5 meters, and said impeller 8-3 is 8 grooves.
Above-mentioned said material bin 1 is made up of fixing minor face and movably long limit.
The height of the interval 2-1 of above-mentioned said preheating oxidation is 1.8 meters, and the height of 2-2 is 3 meters between said reducing zone, and the height of said coal gas band 2-3 is 0.3 meter, and the height of 2-4 is 3 meters between said cooling zone, and the height of 2-5 is 2 meters between said discharge zone.
A kind of method of handling the dedusting discarded object of iron and steel enterprise is characterized in that may further comprise the steps:
(1) feed coal gas and Air mixing gas by gas jet 3, ignition, the temperature of combustion chamber 4 is 1250 ℃, the negative pressure pressure in the flue 9 is 800 handkerchiefs;
(2) the dedusting discarded object of making behind the ball that will be mixed drops into material bin 1;
(3) owing to the gravity effect, the dedusting discarded object falls into the interval 2-1 of preheating oxidation of furnace chamber, and temperature is heated to 1250 ℃ by 300 ℃, and the mist of generation is discharged through furnace chamber 2, flue 9, gas vent 10 successively, and the dedusting discarded object continues the whereabouts;
(4) the dedusting discarded object gets into 2-2 between the reducing zone, and temperature is reduced to 1100 ℃ by 1250 ℃, and the gas mixture body of generation is discharged through furnace chamber 2, flue 9, gas vent 10 successively, and the dedusting discarded object continues to fall;
(5) feed coal gas 2-3 band after scrubbed gas is heated to 1100 ℃ through coal gas electromagnetic heater 6 and send into furnace chamber 2; The dedusting discarded object gets into coal gas band 2-3; Temperature remains unchanged, its temperature decision degree of metalization, and the high more then degree of metalization of temperature is high more; The protocorm of going back that generates continues to fall, and the mist of generation is discharged through furnace chamber 2, flue 9, gas vent 10 successively;
(6) go back protocorm and get into 2-4 between the cooling zone, temperature is reduced to 400 ℃ by 1100 ℃
(7) go back protocorm and continue to fall to getting into 2-5 between discharge zone, temperature is reduced to 300 ℃;
(8) go back protocorm and fall into hopper 7, rely on the gravity effect to get into impeller 8-3, said impeller 8-3 is 8 grooves, and the weight of going back protocorm in every groove is 1kg.
(9) will go back protocorm and collect subsequent use from what impeller 8-3 discharged from the mist that gas vent 10 is discharged.
2-4 relies on the water quench cooling between above-mentioned said cooling zone.
The content of full iron is 45.36% in the above-mentioned said dedusting discarded object; The content of zinc oxide is 1.34%, and the content of lead oxide is 1.25%, and the content of silver oxide is 0.0041%; The content of potassium oxide is 3.28%; The content of sodium oxide molybdena is 0.92%, and magnesian content is 2.05%, and all the other are unavailable materials such as calcium oxide, silica.
The above-mentioned said content of going back the smart powder of iron in the protocorm is 59.23%; The content of lead oxide is 0.002%; The content of zinc oxide is 0.002%, and the content of potassium oxide is 0.002%, and the content of sodium oxide molybdena is 0.005%; The content of silver oxide is 0.0018%, and all the other are unavailable materials such as calcium oxide, silica.
The content of potassium chloride is 50% in the above-mentioned said mist, and the content of sodium chloride is 9%, and the content of zinc oxide is 25%, and the content of lead oxide is 15%, and the content of silver oxide is 0.04%, and all the other are unavailable materials such as calcium oxide, silica.
Embodiment 3:
A kind of redox stove is characterized in that it is made up of material bin 1, stove inwall 11, furnace outer wall 12, flue 9, furnace chamber 2, combustion chamber 4, gas jet 3, gas passage 5, coal gas electromagnetic heater 6, hopper 7, blanking device 8 and gas vent 10; Said material bin 1 is positioned at the top of redox stove; Said flue 9 is that stove inwall 11 is with interior space; Said furnace chamber 2 is the overall space between stove inwall 11 and the furnace outer wall 12, and the difference of temperature is divided between the interval 2-1 of preheating oxidation, reducing zone between 2-2, coal gas band 2-3, cooling zone 2-5 between 2-4 and discharge zone from top to bottom according to when work; Said combustion chamber 4 is positioned at the sidepiece of redox stove, is fixedly connected with furnace outer wall 12; Said gas jet 3 is fixed on the combustion chamber 4; Said coal gas electromagnetic heater 6 is communicated with according to 2 coal gas band 2-3 in gas passage 5 and the furnace chamber; Said hopper 7 is positioned at furnace chamber 2 bottoms, stretches out; Said blanking device 8 is fixed in furnace outer wall 12 bottoms, joins with hopper 7, and it is made up of impeller 8-3, reductor 8-4 and motor 8-5, and said impeller 8-3, reductor 8-4 and motor 8-5 are connected with connecting bushing 8-1 according to connecting axle 8-2 from inside to outside; Said gas vent 10 is positioned at the redox furnace bottom; Wherein, the height of said combustion chamber 4 is a 0.8-1.5 rice, and said impeller 8-3 is 6 grooves.
Above-mentioned said material bin 1 is made up of fixing minor face and movably long limit.
Height between above-mentioned said preheating zoneofoxidation 2-1 is 1.6 meters; The height of 2-2 is 2.5 meters between said reducing zone; The height of said coal gas band 2-3 is 0.25 meter, and the height of 2-4 is 2.5 meters between said cooling zone, and the height of 2-5 is 1.8 meters between said discharge zone.
A kind of method of handling the dedusting discarded object of iron and steel enterprise is characterized in that may further comprise the steps:
(1) feed coal gas and Air mixing gas by gas jet 3, ignition, the temperature of combustion chamber 4 is 1000 ℃, the negative pressure pressure in the flue 9 is 600 handkerchiefs;
(2) the dedusting discarded object of making behind the ball that will be mixed drops into material bin 1;
(3) owing to the gravity effect, the dedusting discarded object falls into the interval 2-1 of preheating oxidation of furnace chamber 2, and temperature is heated to 1000 ℃ by 200 ℃, and the mist of generation is discharged through furnace chamber 2, flue 9, gas vent 10 successively, and the dedusting discarded object continues the whereabouts;
(4) the dedusting discarded object gets into 2-2 between the reducing zone, and temperature is reduced to 800 ℃ by 1000 ℃, and the gas mixture body of generation is discharged through furnace chamber 2, flue 9, gas vent 10 successively, and the dedusting discarded object continues to fall;
(5) feed coal gas band 2-3 after scrubbed gas is heated to 800 ℃ through coal gas electromagnetic heater 6 and send into furnace chamber 2; The dedusting discarded object gets into coal gas band 2-3; Temperature remains unchanged, its temperature decision degree of metalization, and the high more then degree of metalization of temperature is high more; The protocorm of going back that generates continues to fall, and the mist of generation is discharged through furnace chamber 2, flue 9, gas vent 10 successively;
(6) go back protocorm and get into 2-4 between the cooling zone, temperature is reduced to 300 ℃ by 800 ℃
(7) go back protocorm and continue to fall to getting into 2-5 between discharge zone, temperature is reduced to 250 ℃;
(8) go back protocorm and fall into hopper 7, rely on the gravity effect to get into impeller 8-3, said impeller 8-3 is 6 grooves, and the weight of going back protocorm in every groove is 0.8kg.
(9) will go back protocorm and collect subsequent use from what impeller 8-3 discharged from the mist that gas vent 10 is discharged.
Rely on the water quench cooling between above-mentioned said cooling zone.
The content of full iron is 40% in the above-mentioned said dedusting discarded object; The content of zinc oxide is 1.4%, and the content of lead oxide is 1.3%, and the content of silver oxide is 0.0042%; The content of potassium oxide is 4%; The content of sodium oxide molybdena is 0.9%, and magnesian content is 2%, and all the other are unavailable materials such as calcium oxide, silica.
The above-mentioned said content of going back the smart powder of iron in the protocorm is 53%, and the content of lead oxide is 0.003%, and the content of zinc oxide is 0.003%, and the content of potassium oxide is 0.003%, and the content of sodium oxide molybdena is 0.008%, and the content of silver oxide is 0.002%.
The content of potassium chloride is 30% in the above-mentioned said mist, and the content of sodium chloride is 6%, and the content of zinc oxide is 40%, and the content of lead oxide is 23%, and the content of silver oxide is 0.02%, and all the other are unavailable materials such as calcium oxide, silica.