A kind of high strength composite combination of power cable bearer
Technical field
The present invention relates to a kind of cable support, especially relate to a kind of high strength composite combination of power cable bearer.
Background technique
In electric substation's cable floor, cable channel, cable tunnel and other power cable structure, be used for supporting and the support of attached cable, to cable, installation and operation has very important effect.In common engineering, all adopt steel structure cable bearer, its structure is generally to adopt angle steel and the welding of civil engineering embedded part or use channel-section steel and steel plate to be assembled, and this support is by following problem:
(1) easy-to-rust.Steel structure cable bearer antirust, chemical resistance is poor, especially at wet environment, in the cable channel and cable work well of long-term ponding, the corrosion of steel structure cable bearer is very fast, even through zinc-plated processing, also suffers unavoidably corrosion.Conventionally Steel Bracket needs repairing maintenance once in every 5~7 years.
(2) for high voltage single-core cable, when cable jacket damages, may form grounding circulation or produce gap discharge by steel structure support, cause cable jacket further to damage.
(3) high pressure list core electric cable with large cross-section, be in operation due to the effect of alternating electromagnetic field, can on electroconductive magnetic medium steel structure cable bearer, produce obvious eddy current loss and hysteresis loss, cause backing temp to raise, thereby cable jacket surface temperature is raise, around medium thermal resistance increases, and affects cable transfer capacity.
Summary of the invention
Object of the present invention is exactly that a kind of flexible, high strength composite combination of power cable bearer that the life-span is long is provided in order to overcome the defect that above-mentioned prior art exists.
Object of the present invention can be achieved through the following technical solutions: a kind of high strength composite combination of power cable bearer, it is characterized in that, the raw material of this support are high strength composite, supporting structure comprises column and at least one support arm, described support arm comprises upper arm and the side arm that is connected respectively upper arm and column, is at least provided with a fixture on the upper arm of each support arm.
Described high strength composite is commercially available galss fiber reinforced resin material.
Described high strength composite makes by the following method: by resin 100 weight portions, glass fibre 20-40 weight portion, fire retardant 5-25 weight portion, antioxidant 0.2-1 weight portion, filler 5-10 weight portion mix molding and forming.
Described fire retardant is triphenyl phosphate, fire retardant RC200, or triethyl phosphate; Described antioxidant is irgasfos 168 or antioxidant 1010; Filler is mica, Montmorilionite (MMT), white clay or wollastonite.
Described column one side is provided with draw-in groove, opposite side is provided with a plurality of positioning holes and a plurality of fixed hole, described support arm passes positioning hole by bolt and is fixed on column, and described draw-in groove is fastened on the wall of cable to be installed, and by bolt, passes fixed hole column is fixed.
Described adjacent interval 10-50cm of a plurality of positioning holes, described adjacent interval 10-50cm of a plurality of fixed holes.
Described fixture comprises upper clamp body, lower clamp body and fixed base, and described lower clamp body is fixed on fixed base, and upper clamp body is bolted on lower clamp body, and described fixed base is bolted on upper arm.
Described upper clamp body and lower clamp body are bolted and form a through hole matching with the outside diameter of cable.
Described fixed base both sides are provided with locating slot, pass locating slot fixed base is fixed on upper arm by bolt.
Support of the present invention adopts composite material to make, this composite material take resin as matrix, take glass fibre as reinforcing material, and add antioxidant, refractory material etc.This composite technology comparative maturity, applies more extensively, and the prices of raw and semifnished materials are more cheap.And it has good mechanical property, electrical property and chemical stability, there is higher mechanical strength, good resistance to heat and instantaneous high temperature resistant ablation property.Particularly polymer matrix composites have excellent decay resistance, it can produce electrochemical corrosion unlike plain carbon steel, it is non-conductive, in Electrolytic solution, can not dissolve ion, thereby the media such as the acid of atmosphere, water and general concentration, alkali, salt are all had to good stability, and there is good fire performance.
Compared with prior art, the present invention is provided with a plurality of positioning holes on column, can be according to mounting point need to select fixedly support arm of suitable positioning hole, final cable is arranged on the height needing, the upper clamp body of fixture and lower clamp body are split setting, the size of the through hole forming after regulating it to connect by bolt, to adapt to the cable of various outer diameter size, on the base of fixture, fixed groove is set, because fixed groove has certain length, therefore can adjust within the specific limits its horizontal position, flexible.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in detail.
Embodiment 1
As shown in Figure 1, a kind of high strength composite combination of power cable bearer, this support comprises column 1 and two support arms, described support arm comprises upper arm 2 and the side arm 3 that is connected respectively upper arm and column, also comprise fixture 4, fixture 4 is provided with four, be fixed between two on the upper arm 2 of two support arms, this fixture comprises upper clamp body 41, lower clamp body 42 and fixed base 43, described lower clamp body 42 is fixed on fixed base 43, upper clamp body 41 is bolted on lower clamp body 42, upper clamp body 41 and lower clamp body 42 are bolted and form a through hole matching with the outside diameter of cable, the large I of this through hole regulates by bolt, to adapt to the needs of various outer diameter cable, described fixed base 43 both sides are provided with locating slot 44, fixed groove 44 has certain length, therefore can adjust within the specific limits fixture horizontal position, by bolt, passing locating slot 44 is fixed on fixed base 43 on upper arm 2.
Described column 1 one sides are provided with draw-in groove 11, opposite side is provided with a plurality of positioning holes and a plurality of fixed hole, described support arm passes positioning hole by bolt and is fixed on column 1, and described draw-in groove 11 is fastened on the wall of cable to be installed, and by bolt, passes fixed hole column is fixed on wall.
Described adjacent interval 10-50cm of a plurality of positioning holes, can select the height needing that support arm is fixed on column, described adjacent interval 10-50cm of a plurality of fixed holes.
Described support arm and fixture can arrange a plurality of as required.
All parts of support of the present invention all adopt the molding and forming of commercially available galss fiber reinforced resin material.
By support of the present invention and the comparison of steel structure support major technique economic performance
(1) the physical-chemical parameters
Project |
Composite material cable rack |
Zinc-coated angle steel support |
Density (g/cm
3)
|
1.80 |
7.85 |
Specific strength |
167 |
90 |
Corrosion-resistant (80 °/100h) |
0.012 |
0.023 |
Insulating strength (kV/mm) |
14.0 |
Conduction |
Flame retarding |
Meet FH-1 |
- |
Water resistence (%) |
0.11 |
- |
(2) comprehensively compare
(3) engineering cost estimation
Note: by 35kV cable channel, long 100m (column spacing is 1m), each 4 pack support of bilateral calculates
As can be seen here:
(1) there is the problem of easy-to-rust, conduction, magnetic conduction in traditional steel structure cable bearer, can not meet power construction and resource-effective requirement completely.For high pressure list core large-section power cable, for avoiding producing eddy current loss, should select Nonferromugnetic material support.
(2) take resin as the fibre-reinforced composite material of substrate glass, there is good mechanical property, electrical property and chemical stability, corrosion-resistant, ageing-resistant, fire-retardant, do not produce eddy current loss and meet environmental requirement.In electric power system, apply composite material cable rack and there is energy-saving and cost-reducing outstanding advantages.
(3) composite material cable rack meet 220kV and following power cable matching requirements, be applicable to the various cable structure such as cable channel, cable tunnel, vertical shaft, cable floor and work well.
(4) composite products performance depends on its constouctional material and factory's manufacturing process, and the present invention chooses the composite material that meets national technical standard and makes cable bearer.
(5) through the comparison of complex art economy, high-strength composite cable bracket is better than steel structure cable bearer.With high strength composite combination of power cable bearer instead of steel, tie equal support practical, and there is obvious economic benefit and social benefit.
Embodiment 2
The parts of described support make by the following method: by resin 100 weight portions, glass fibre 30 weight portions, fire retardant triphenyl phosphate 15 weight portions, irgasfos 168 0.8 weight portion, mica 8 weight portions mix molding and forming.All the other are with embodiment 1.
Embodiment 3
The parts of described support make by the following method: by resin 100 weight portions, glass fibre 20 weight portions, fire retardant RC200 25 weight portions, antioxidant 1010 0.2 weight portion, filler white clay 5 weight portions mix molding and forming.All the other are with embodiment 1.
Embodiment 4
The parts of described support make by the following method: by resin 100 weight portions, glass fibre 40 weight portions, fire retardant triethyl phosphate 5 weight portions, irgasfos 168 0.5 weight portion, antioxidant 1010 0.5 weight portion, Montmorilionite 5 weight portions, wollastonite 5 weight portions mix molding and forming.All the other are with embodiment 1.