Immersion freezing type conductive cross arm
Technical field
The invention belongs to technical field of metallurgical equipment, relate in particular to a kind of conductive cross arm using on the industrial furnace of arc heating.
Background technology
Conductive cross arm is as the critical component of arc furnace, play a part to support and holding electrode, by electric energy by the short net of transformer secondary in electrode conducts to furnace shell, in furnace charge, produce powerful arc current, make to be heated up by melting thing.Conductive cross arm is arranged on support post conventionally, and its front end, by terminal clamp holding electrode, remains on exactly on the position of electrode centers circle electrode in lifting process.The weight of conductive cross arm is lighter, means that support post is made the actuating force of lift adjustment relatively less, and the load of electrode regulating guider is less, also makes the lift adjustment responding ability of support post be improved simultaneously.In arc furnace smelting procedure, due to electrode tip and formed powerful high-temperature electric arc between melting thing, can cause the vibration of conductive cross arm intense electromagnetic, therefore conductive cross arm also should have good Rigidity and strength.For heating up by melting thing with the arc-melting of peak efficiency, conductive cross arm also should have low resistance value and reactance value.In addition,, for adapting to high-temperature work environment, conductive cross arm inside is connected with cooling water, should reduce as far as possible in design the accumulation of static dust, to extend the life-span of conductive cross arm.As from the foregoing, electric arc furnace smelting technique to the requirement of conductive cross arm be lightweight, good rigidity, impedance is little, the life-span is long.
Traditional conductive cross arm is steel, and it separates support electrode and two kinds of functions of conduction, and support function is completed by the transverse arm main body with good rigidity being arranged on support post, and conducting function is completed by the water-cooling contact tube being arranged in transverse arm main body.Such conductive cross arm is feasibility and the fail safe that meets its electric conductivity, require the hot downtime of busbar connection work long, maintenance efficiency is lower, but owing to can producing intense electromagnetic vibration in conductive cross arm lifting process, and the arcing phenomena that produces of the effect such as dust in operational environment, easily cause and play electrical breakdown, the fault such as leak, need shut-down (breakdown) mainteance, maintenance capacity is very large, also increase electric energy loss, therefore this class conductive cross arm has the shortcoming that weight is large, impedance is high, the life-span is shorter, relatively takes up room simultaneously.
Copper steel composite conducting cross arm is the product of traditional all steel conductive cross arm upgrading, it is rectangle truss structure, it is the extexine copper coin conduction of utilizing copper-steel composite plate, thereby cancel the contact tube in conventional conductive transverse arm system, the conduction of conductive cross arm and two kinds of functions of support electrode are united two into one, this can reduce resistance value and the reactance value of conductive cross arm to a certain extent, improve electric conductivity, but because the copper coin in copper-steel composite plate is relatively thin, its conduction cross-sectional area is relatively little, therefore resistance value and reactance value are fundamentally improved not yet, and the total weight of copper-steel composite plate conductive cross arm is too large, electrode regulating performance is sensitive not.
All aluminium alloy conducting horizontal rod is to weld by aluminium alloy plate the box structure of making, and inner water flowing is cooling, simple in structure.Because transverse arm entirety is full-aluminum alloy, compared with copper steel composite conducting cross arm, conductive cross-sectional area is large, and reactance value diminishes, and conductivity is high, can improve the electrical efficiency of arc furnace, reduces electric energy loss.And the density of aluminium alloy is little, lightweight, because the total weight of all aluminium alloy conducting horizontal rod alleviates, and system resonance frequency is directly proportional to the sensitivity of electrode control regulator, reduces weight and improves exactly adjuster sensitivity, moving-mass and the inertia of rise fall of electrodes are reduced, thereby greatly improved the lift adjustment responding ability of electrode mast, and electrode lifting speed improves, eliminate the response of arc short circuit and accelerate, can reduce like this export license, realize and raise the efficiency and reduce costs.But the fusing point of aluminium is lower, transverse arm top be subject to thermal-flame and thermal-radiating affect larger, and the electric conductivity of aluminium is not so good as in fact the electric conductivity of copper, in order to improve electric conductivity, ensure job stability, just need to use the thicker conductive cross arm of size, simultaneously in order to improve intensity, reinforcement is also joined in inside, and the processing technology of aluminium is than steel and cuprate complex, conventionally need to use special welding processing equipment, and in order to prevent all aluminium alloy conducting horizontal rod aqueous corrosion that is cooled, need carry out electrification with magnesium alloy materials anticorrosion, to improve sheet material corrosion resistance, anti-corrosion material is changed once for 3~5 years, this not only directly increases processing and manufacturing cost, and follow-up maintenance leaves many problems.
Summary of the invention
The object of this invention is to provide a kind of simple in structure, intensity good, conductivity is high, maintenance cost is low immersion freezing type conductive cross arm using on electric furnace, immersion freezing type conductive cross arm of the present invention has improved traditional cooling and insulation mode, realize energy-conservation, safe target, conductive cross arm structure is simplified greatly, be conducive to realize arc furnace standard industrialization and produce.
To achieve these goals, the present invention takes following technical solution: immersion freezing type conductive cross arm, comprising: the transverse arm main body of support electrode; The conductive chuck and the electrode anchor ear that are arranged at described transverse arm body front end, electrode is fixed in transverse arm main body by described conductive chuck and electrode anchor ear; To the water inlet pipe that passes into cooling water in described transverse arm main body; The outlet pipe that recirculated cooling water is discharged from described transverse arm main body; Be arranged at the conducting copper in described transverse arm main body by mounting fixing parts, described conducting copper stretches in transverse arm main body from transverse arm back body, and its front end is connected with conductive chuck; Described outlet pipe is positioned at described water inlet pipe top.
Conducting copper cross section of the present invention is rectangle.
Conducting copper leading section of the present invention is L shaped.
Water inlet pipe of the present invention stretches in transverse arm main body anterior from transverse arm body rear; Described outlet pipe is arranged at rear portion in described transverse arm main body.
Water inlet pipe of the present invention is arranged in transverse arm main body on diapire by mounting fixing parts, and described outlet pipe is arranged on transverse arm main body inner roof wall.
The center line of water inlet pipe of the present invention and described outlet pipe is located along the same line.
Mounting fixing parts of the present invention is plates, is provided with for the through hole of fixed water inlet pipe and outlet pipe with for fixing the draw-in groove of conducting copper on it.
As shown from the above technical solution, the present invention is directly arranged at conducting copper in transverse arm main body, has broken through traditional pattern of making electrodes conduct body of copper pipe, and conductive area increases, and conductance is high; Also overcome the baroque shortcoming of copper steel composite conducting cross arm, saved material, processing cost reduces simultaneously, is convenient to realize standard industrialization and produces; Compared with all aluminium alloy conducting horizontal rod, adopt the better copper bar of electric conductivity as electric conductor simultaneously, work more stable, and easily processing.The present invention is fully immersed in cooling water conducting copper, effectively reduces because conductor temperature raises and causes the resistivity energy loss causing that raises, thereby reach energy-conservation object.
Brief description of the drawings
Fig. 1 is the structural representation of the embodiment of the present invention 1.
Fig. 2 is the cutaway view along A-A line in Fig. 1.
Fig. 3 is the cutaway view along B-B line in Fig. 2.
Fig. 4 is the structural representation of the embodiment of the present invention 1 mounting fixing parts.
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in more detail.
Embodiment
Embodiment 1
As shown in Figure 1, Figure 2, shown in Fig. 3 and Fig. 4, the immersion freezing type conductive cross arm of the present embodiment comprises steel transverse arm main body 1, conducting copper 2, water inlet pipe 3, outlet pipe 4, conduction dop 5, electrode anchor ear 6, cam lock holding mechanism 7, mounting fixing parts 8.The supporting bracket that conductive cross arm is made by threaded fastener with by insulating material is arranged on support post, with support post oscilaltion.
The orthogonal case structure of transverse arm main body 1 welding processing of the present invention, front end in transverse arm main body 1 is provided with conduction dop 5 made of copper by bolt and flange, electrode anchor ear 6 is arranged on the front portion of transverse arm main body 1 by cam lock holding mechanism 7, electrode anchor ear 6 is made up of stainless steel material.Electrode (not shown) is fixed on conductive cross arm by conduction dop 5 and electrode anchor ear 6, thereby with conductive cross arm one lifting.On transverse arm main body 1 inner roof wall and interior diapire, be respectively arranged with multiple spaced apart mounting fixing parts 8, these mounting fixing parts 8 are located along the same line, mounting fixing parts 8 in the present embodiment plays two effects: the one, and for fixed water inlet pipe 3 and outlet pipe 4, two, for fixing conducting copper 2.Mounting fixing parts 8 body in the form of sheets of the present embodiment is processed with the draw-in groove 8b that through hole 8a that a pore size and water inlet pipe and outlet pipe external diameter size adapt and two width and conducting copper 2 width adapt on mounting fixing parts 8.Conducting copper 2 inserts from the rear end of transverse arm main body 1, be stuck in the draw-in groove 8b of mounting fixing parts 8, thereby be fixed on transverse arm main body 1 inside by mounting fixing parts 8, the front end of conducting copper 2 contacts with conduction dop 5, thereby electric energy is conducted to electrode by the short net of transformer secondary through conduction dop 5.As preferred technical scheme, in the present embodiment, conducting copper 2 leading sections are L shaped, can have larger contact area with conduction dop 5.
The present embodiment water inlet pipe 3 be arranged on the interior diapire of transverse arm main body 1, through hole 8a, the front end that mounting fixing parts 8 was stretched into and passed in its rear end from transverse arm main body 1 is positioned at the front portion of transverse arm main body 1.Outlet pipe 4 is arranged on by mounting fixing parts 8 on the inner roof wall of transverse arm main body 1, and its front portion is positioned at transverse arm main body 1 rear portion, and outlet pipe 4 is positioned at the top of water inlet pipe 3, and water inlet pipe 3 and outlet pipe 4 are communicated with cooling water recirculation system.Whole transverse arm main body 1 forms the free air space of a cooling water, in the time passing into cooling water from water inlet pipe 3, can be by whole conducting copper 2 immersion cooling water, due to water proportion difference under different temperatures, the water that temperature is high is positioned at the top of the water that temperature is low automatically, and the present invention utilizes the difference in specific gravity of water under different temperatures to carry out the circulation of cooling water, thereby to the cooling of conducting copper 2, without being processed to form in addition cooling water intake tunnel and backwater channel, simple in structure, good cooling results.And the inside that inlet tube and outlet tube is arranged to transverse arm main body of the present embodiment; not only be beneficial to the each parts of protection; the life-span of elongated component; and external shape is simple; conductive cross arm is arranged on support post by insulating case and bolt; can adjust easily the position of conductive cross arm, make relative position and size between transverse arm and stove center and distribution of electrodes circle accurate, adapt to different smelting conditions.
The present invention adopts the electric-pole horizontal arm main body of steel, and intensity can be protected, and adopts sheet conducting copper simultaneously, conductive cross-sectional area increases, and total impedance reduces, due to simple in structure, easy to maintenance, maintenance cost reduces, and can make arc furnace have more obvious energy-saving effect; Conductive cross arm inside is connected with cooling water, and reduces as far as possible in design the accumulation of static dust, to extend the life-span of conductive cross arm.
Really, technical conceive of the present invention is not limited in above-described embodiment, can also obtain many different concrete schemes according to design of the present invention, for example, as the preferred embodiments of the present invention, water inlet pipe is arranged on transverse arm body interior, but, water inlet pipe also can be arranged on transverse arm main body outside, in transverse arm main body wall, inlet opening is set, and cooling water passes in transverse arm main body by the water inlet pipe outside transverse arm main body; Fixed installation part also can adopt other forms such as deck or intermediate plate of a pair of angle steel shape, within all should being included in the scope described in claim such as these changes and equivalent transformation.