CN109215943A - A kind of bottomless electrode DC electric arc furnaces rectifier transformer - Google Patents

A kind of bottomless electrode DC electric arc furnaces rectifier transformer Download PDF

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Publication number
CN109215943A
CN109215943A CN201810958969.8A CN201810958969A CN109215943A CN 109215943 A CN109215943 A CN 109215943A CN 201810958969 A CN201810958969 A CN 201810958969A CN 109215943 A CN109215943 A CN 109215943A
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Prior art keywords
shell
sink
water
heat
electric arc
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Application number
CN201810958969.8A
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Chinese (zh)
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CN109215943B (en
Inventor
刘立忠
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SHENDA ELECTRIC GROUP CO Ltd
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SHENDA ELECTRIC GROUP CO Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/02Casings
    • H01F27/025Constructional details relating to cooling
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/08Cooling; Ventilating
    • H01F27/085Cooling by ambient air
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/08Cooling; Ventilating
    • H01F27/10Liquid cooling
    • H01F27/16Water cooling
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/08Cooling; Ventilating
    • H01F27/10Liquid cooling
    • H01F27/18Liquid cooling by evaporating liquids
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/08Cooling; Ventilating
    • H01F27/22Cooling by heat conduction through solid or powdered fillings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/40Structural association with built-in electric component, e.g. fuse
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/40Structural association with built-in electric component, e.g. fuse
    • H01F27/402Association of measuring or protective means
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/40Structural association with built-in electric component, e.g. fuse
    • H01F27/402Association of measuring or protective means
    • H01F2027/406Temperature sensor or protection

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Furnace Details (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)

Abstract

The present invention relates to transformer technology fields, especially a kind of bottomless electrode DC electric arc furnaces rectifier transformer, including shell, multiple iron cores are equipped in shell, the iron core has been externally wrapped with coil, the top two sides of shell are equipped with multiple binding posts, the top of the shell is equipped with sink, the top edge of the sink is connected with water receiving cover, the water inlet of multiple strips is offered at the top of the sink, the bottom of the shell is equipped with water tank, multiple heat-dissipating pipes are vertically connected between the bottom of the sink and the top of water tank, a heat-dissipating pipe iron core setting therethrough, the inner wall of the heat-dissipating pipe is continuously provided with the radiating groove of annular, the section of the radiating groove is V-arrangement, the present invention radiates in such a way that air-cooled water cooling combines, good heat dissipation effect, in addition rainwater and moisture evaporative heat loss are rationally utilized, wiper ring It protects, it is energy saving.

Description

A kind of bottomless electrode DC electric arc furnaces rectifier transformer
Technical field
The present invention relates to transformer technology field more particularly to a kind of bottomless electrode DC electric arc furnaces rectifier transformers.
Background technique
Electric arc furnaces is well known apparatus for melting metal.In general, the electric arc furnaces powered in a manner of direct current need to be in furnace bottom A set of electrode assembly (generally anode) is set, to form power circuit, so that the metal being placed in furnace and graphite top electricity Electric arc is generated between pole, to reach the purpose of this kind of metal of melting.Existing hearth electrode is typically divided into four class patterns, i.e., Water cooled steel bar type, conducting hearth formula, more knitting needle types and more steel-sheet types.In addition there are also bottomless electrode DC electric arc furnaces
Electric arc furnaces needs to use rectifier transformer, and rectifier transformer is the power transformer of rectifier equipment.Rectifier equipment Feature is original side's input AC, and pair side is by exporting direct current after rectifier element.Unsteady flow is rectification, adverse current and three kinds of frequency conversion work The general name of mode, rectification are wherein most widely used one kind.Transformer as fairing power supply is known as rectifier transformer Device.Industrial rectification DC power supply be all largely as AC network by rectifier transformer with rectifier equipment obtained from, Rectifier transformer is the power transformer of rectifier equipment.The characteristics of rectifier equipment is primary side input AC, and secondary side output passes through Direct current is exported after rectifier cell.Transformer as fairing power supply is known as rectifier transformer.Industrial commutating DC Power supply is passed through obtained from rectifier transformer and rectifier equipment as AC network.
Transformer is immersed in fuel tank generally using the oily type of cooling by its heat dissipation of rectifier transformer in the prior art In, since oil is bigger than the specific heat of air, dielectric strength is high, this radiating mode is the mainstream heat dissipation of high-power transformer.But Since oil product needs to safeguard, the bad solution of the sealing at lead-out wire.
Summary of the invention
The purpose of the present invention is to solve the disadvantages that heat dissipation inconvenience exists in the prior art, and the one kind proposed is bottomless Electrode DC electric arc furnaces rectifier transformer.
To achieve the goals above, present invention employs following technical solutions:
A kind of bottomless electrode DC electric arc furnaces rectifier transformer, including shell are designed, is equipped with multiple iron cores, institute in shell It states iron core and has been externally wrapped with coil, the top two sides of shell are equipped with multiple binding posts, and the top of the shell is equipped with sink, described The top edge of sink is connected with water receiving cover, and the water inlet of multiple strips is offered at the top of the sink, the shell Bottom is equipped with water tank, and multiple heat-dissipating pipes, the heat-dissipating pipe are vertically connected between the bottom of the sink and the top of water tank An iron core setting, the inner wall of the heat-dissipating pipe are continuously provided with the radiating groove of annular, the section of the radiating groove therethrough For V-arrangement, the water tank is interior to be equipped with delivery pump, and the water outlet of the delivery pump and one end of return pipe connect, the return pipe The connection of the top side of the other end and sink, the top other side of the sink are connect with water inlet pipe, and the water inlet pipe is equipped with The two sides of control valve, shell are equipped with ventilating mechanisms.
Preferably, the bottom margin of the shell is connected with mounting plate, and the mounting plate is equipped with mounting hole.
Preferably, the bottom of the sink is equipped with funnelform leak-off chute at heat-dissipating pipe top port.
Preferably, the ventilating mechanisms include the ventilation opening being located in housing sidewall, are equipped with and its section in the ventilation opening The matched Air Filter of face shape, the ventilation opening is interior to be equipped with blower, is equipped with duct-like pod, the water conservancy diversion in the shell One end section of cover is less than the other end, and the small one end in the pod section is connected to ventilation opening, and the pod section is greatly The wind deflector being parallel to each other equidistantly is equipped with inside one end.
Preferably, the bottom of the water tank is equipped with control box, is equipped with microcontroller, the microcontroller in the control box It is connect by conducting wire with delivery pump, control valve, blower, temperature sensor, water level sensor, the temperature sensor, water level pass Sensor is fixed on mounting rack, and the mounting rack is fixed in water tank.
Preferably, cooling fin normal thereto is evenly equipped on the outer wall of the shell, the cooling fin is stainless steel substrates.
A kind of bottomless electrode DC electric arc furnaces rectifier transformer proposed by the present invention, beneficial effect are: the present invention adopts It is radiated with the mode that air-cooled water cooling combines, in addition good heat dissipation effect rationally utilizes rainwater and moisture evaporative heat loss, cleaning Environmental protection, it is energy saving.
Detailed description of the invention
Fig. 1 is a kind of front view of bottomless electrode DC electric arc furnaces rectifier transformer proposed by the present invention;
Fig. 2 is the structural schematic diagram in Fig. 1 at A;
Fig. 3 is the structural schematic diagram in Fig. 1 at B;
Fig. 4 is a kind of side view of bottomless electrode DC electric arc furnaces rectifier transformer proposed by the present invention;
Fig. 5 is a kind of system block diagram of bottomless electrode DC electric arc furnaces rectifier transformer proposed by the present invention.
In figure: shell 1, control valve 3, water receiving cover 4, leak-off chute 5, water inlet 6, return pipe 7, heat-dissipating pipe 8, leads to water inlet pipe 2 Air port 9, blower 10, Air Filter 11, coil 12, sink 13, delivery pump 14, water tank 15, control box 16, mounting rack 17, temperature pass Sensor 18, iron core 19, mounting hole 20, mounting plate 21, cooling fin 22, binding post 23, wind deflector 24, pod 25, radiating groove 26, Water level sensor 27.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.
Referring to Fig.1-5, a kind of bottomless electrode DC electric arc furnaces rectifier transformer, including shell 1, shell 1 are interior equipped with more A iron core 19, iron core 19 have been externally wrapped with coil 12, and the top two sides of shell 1 are equipped with multiple binding posts 23, the bottom sides of shell 1 Edge is connected with mounting plate 21, and mounting plate 21 is equipped with mounting hole 20.Mounting plate 21 is for being fixed shell 1.Mounting hole 20 Installation is fixed to mounting plate 21 for convenient, iron core 19, coil 12, binding post 23 for realizing transformer basic training Energy.
Cooling fin 22 normal thereto is evenly equipped on the outer wall of shell 1, cooling fin 22 is stainless steel substrates.Cooling fin 22 is used for The surface machine for increasing shell 1 is radiated by increasing heat exchange area realization, is made of stainless steel, can be improved corrosion resistance, In addition the heating conduction of stainless steel is preferable, helps to radiate.
The top of shell 1 is equipped with sink 13, and the top edge of sink 13 is connected with water receiving cover 4, and the top of sink 13 opens up There is the water inlet 6 of multiple strips, the bottom of shell 1 is equipped with water tank 15, between the bottom of sink 13 and the top of water tank 15 Multiple heat-dissipating pipes 8 are vertically connected with, an iron core 19 is arranged heat-dissipating pipe 8 therethrough, and the inner wall of heat-dissipating pipe 8 is continuously provided with ring The radiating groove 26 of shape, the section of radiating groove 26 are V-arrangement, are equipped with delivery pump 14, the water outlet of delivery pump 14 and reflux in water tank 15 One end of pipe 7 connects, and the other end of return pipe 7 is connect with the top side of sink 13, the top other side of sink 13 and water inlet Pipe 2 connects, and water inlet pipe 2 is equipped with control valve 3, and the two sides of shell 1 are equipped with ventilating mechanisms.Sink 13 is for collecting rainwater, separately It is also convenient for moisture evaporation outside to cool down, water receiving cover 4 can increase the range for collecting rainwater, and water flows through the process of heat-dissipating pipe 8 later Inside iron core 19, the heat generated in the work of iron core 19 can be effectively taken away, radiating groove 26 makes the inner wall of heat-dissipating pipe 8 in sawtooth Shape effectively increases 8 inner wall area of heat-dissipating pipe, is radiated by increasing heat exchange area, improves radiating and cooling effect.
The bottom of sink 13 is equipped with funnelform leak-off chute 5 at 8 top port of heat-dissipating pipe.Leak-off chute 5 can facilitate Water flow enters in heat-dissipating pipe 8.
Ventilating mechanisms include the ventilation opening 9 being located on 1 side wall of shell, are equipped in ventilation opening 9 matched with its cross sectional shape Air Filter 11, ventilation opening 9 is interior to be equipped with blower 10, is equipped with duct-like pod 25 in shell 1, an end section of pod 25 is small In the other end, the small one end in 25 section of pod is connected to ventilation opening 9, and 25 section of pod is equidistantly equipped with phase inside big one end Mutually parallel wind deflector 24.Blower 10 can increase the flowing of 1 inner air of shell, achieve the purpose that cooling, and pod 25 guides The outer gas stream that blower 10 sucks using the dredging of wind deflector 24, makes to blow to iron core 19 and coil 12 in air flow collection, facilitate To uniformly being cooled down inside shell 1, in the ventilating mechanisms of 1 two sides of shell, wherein the blower 10 of side is used for exhausting, The blower 10 of the other side is used for air draft, so that inner air and outer air can exchange.
The bottom of water tank 15 be equipped with control box 16, control box 16 in be equipped with microcontroller, microcontroller by conducting wire with it is defeated Pump 14, control valve 3, blower 10, temperature sensor 18, water level sensor 27 is sent to connect, temperature sensor 18, water level sensor 27 It is fixed on mounting rack 17, mounting rack 17 is fixed in water tank 15.Microcontroller is used to control the work of internal component, works as inspection Measure temperature it is higher when control delivery pump 14 or blower 10 work cool down, when detecting that water level is low, then control valve 3 is opened Open supplement cooling water.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto, Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.

Claims (6)

1. a kind of bottomless electrode DC electric arc furnaces rectifier transformer, including shell (1), shell (1) is interior to be equipped with multiple iron cores (19), the iron core (19) has been externally wrapped with coil (12), and the top two sides of shell (1) are equipped with multiple binding posts (23), special Sign is: the top of the shell (1) is equipped with sink (13), and the top edge of the sink (13) is connected with water receiving cover (4), institute The water inlet (6) that multiple strips are offered at the top of sink (13) is stated, the bottom of the shell (1) is equipped with water tank (15), It is vertically connected with multiple heat-dissipating pipes (8) between the bottom of the sink (13) and the top of water tank (15), the heat-dissipating pipe (8) is passed through One of iron core (19) setting is worn, the inner wall of the heat-dissipating pipe (8) is continuously provided with the radiating groove (26) of annular, the heat dissipation The section of slot (26) is V-arrangement, is equipped with delivery pump (14) in the water tank (15), the water outlet and return pipe of the delivery pump (14) (7) one end connection, the other end of the return pipe (7) are connect with the top side of sink (13), the top of the sink (13) The portion other side is connect with water inlet pipe (2), and the water inlet pipe (2) is equipped with control valve (3), and the two sides of shell (1) are equipped with ventilation Mechanism.
2. a kind of bottomless electrode DC electric arc furnaces rectifier transformer according to claim 1, it is characterised in that: the shell The bottom margin of body (1) is connected with mounting plate (21), and the mounting plate (21) is equipped with mounting hole (20).
3. a kind of bottomless electrode DC electric arc furnaces rectifier transformer according to claim 1, it is characterised in that: the water The bottom of slot (13) is equipped with funnelform leak-off chute (5) at heat-dissipating pipe (8) top port.
4. a kind of bottomless electrode DC electric arc furnaces rectifier transformer according to claim 1, it is characterised in that: described logical Blower structure includes the ventilation opening (9) being located on shell (1) side wall, is equipped in the ventilation opening (9) matched with its cross sectional shape Air Filter (11), the ventilation opening (9) is interior to be equipped with blower (10), is equipped with duct-like pod (25) in the shell (1), institute The end section for stating pod (25) is less than the other end, and the small one end in pod (25) section is connected to ventilation opening (9), institute It states and is equidistantly equipped with the wind deflector (24) being parallel to each other inside the big one end in pod (25) section.
5. a kind of bottomless electrode DC electric arc furnaces rectifier transformer according to claim 4, it is characterised in that: the water The bottom of case (15) is equipped with control box (16), is equipped with microcontroller in the control box (16), the microcontroller passes through conducting wire It is connect with delivery pump (14), control valve (3), blower (10), temperature sensor (18), water level sensor (27), the temperature passes Sensor (18), water level sensor (27) are fixed on mounting rack (17), and the mounting rack (17) is fixed in water tank (15).
6. a kind of bottomless electrode DC electric arc furnaces rectifier transformer according to claim 1, it is characterised in that: the shell It is evenly equipped on the outer wall of body (1) cooling fin normal thereto (22), the cooling fin (22) is stainless steel substrates.
CN201810958969.8A 2018-08-22 2018-08-22 Rectifier transformer for bottomless electrode direct current arc furnace Active CN109215943B (en)

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Application Number Priority Date Filing Date Title
CN201810958969.8A CN109215943B (en) 2018-08-22 2018-08-22 Rectifier transformer for bottomless electrode direct current arc furnace

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CN109215943B CN109215943B (en) 2023-11-10

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113205946A (en) * 2021-05-04 2021-08-03 陈杰龙 Power transformer
CN113838640A (en) * 2021-09-14 2021-12-24 江苏志博电气有限公司 Oil-immersed transformer with fire extinguishing function and position adjusting function
CN114050035A (en) * 2021-11-11 2022-02-15 珠海创宝电子科技有限公司 Waterproof high-frequency transformer with harmonic wave elimination function
CN114334375A (en) * 2022-01-13 2022-04-12 深圳市铭昱达电子有限公司 Heat dissipation system and heat dissipation method of transformer

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104051137A (en) * 2014-07-02 2014-09-17 杭州务实科技有限公司 Transformer having the fast cooling function
KR20150048384A (en) * 2013-10-28 2015-05-07 현대중공업 주식회사 Oil immersed transformer
CN205542275U (en) * 2016-03-01 2016-08-31 陈昊 Multiform heat abstractor of transformer
CN206774353U (en) * 2017-04-30 2017-12-19 圣特立集团有限公司 A kind of transformer to radiate safely
CN207302823U (en) * 2017-09-11 2018-05-01 申达电气集团有限公司 A kind of on-load voltage regulation rectifier transformer
CN207397885U (en) * 2017-11-16 2018-05-22 东莞市港龙电源设备有限公司 A kind of transformer of good heat dissipation effect
CN207441427U (en) * 2017-09-07 2018-06-01 云南晨鸣电器有限公司 A kind of explosion-proof oil-immersed transformer
CN207624505U (en) * 2017-11-30 2018-07-17 江苏和平动力机械有限公司 A kind of cooling device for transformer easy to clean

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20150048384A (en) * 2013-10-28 2015-05-07 현대중공업 주식회사 Oil immersed transformer
CN104051137A (en) * 2014-07-02 2014-09-17 杭州务实科技有限公司 Transformer having the fast cooling function
CN205542275U (en) * 2016-03-01 2016-08-31 陈昊 Multiform heat abstractor of transformer
CN206774353U (en) * 2017-04-30 2017-12-19 圣特立集团有限公司 A kind of transformer to radiate safely
CN207441427U (en) * 2017-09-07 2018-06-01 云南晨鸣电器有限公司 A kind of explosion-proof oil-immersed transformer
CN207302823U (en) * 2017-09-11 2018-05-01 申达电气集团有限公司 A kind of on-load voltage regulation rectifier transformer
CN207397885U (en) * 2017-11-16 2018-05-22 东莞市港龙电源设备有限公司 A kind of transformer of good heat dissipation effect
CN207624505U (en) * 2017-11-30 2018-07-17 江苏和平动力机械有限公司 A kind of cooling device for transformer easy to clean

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113205946A (en) * 2021-05-04 2021-08-03 陈杰龙 Power transformer
CN113838640A (en) * 2021-09-14 2021-12-24 江苏志博电气有限公司 Oil-immersed transformer with fire extinguishing function and position adjusting function
CN113838640B (en) * 2021-09-14 2024-03-01 河北科杰电力器材制造有限公司 Oil immersed transformer capable of extinguishing fire and adjusting position
CN114050035A (en) * 2021-11-11 2022-02-15 珠海创宝电子科技有限公司 Waterproof high-frequency transformer with harmonic wave elimination function
CN114334375A (en) * 2022-01-13 2022-04-12 深圳市铭昱达电子有限公司 Heat dissipation system and heat dissipation method of transformer

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