CN102623923B - Lifting type rail insulation operation platform - Google Patents
Lifting type rail insulation operation platform Download PDFInfo
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Abstract
本发明公开了一种升降式围栏绝缘操作平台,该平台包含移动装置和设有围栏的绝缘平台本体;移动装置包含上下升降装置、左右移动装置以及绝缘平台支架;上下升降装置包含导轨、蜗轮蜗杆装置、滑轮组、升降绳索以及升降限位器;蜗轮蜗杆装置设置在导轨的底端;滑轮组包含固定在绝缘平台支架上并夹住导轨的导轨滑轮和穿引升降绳索的升降滑轮;升降限位器一端固定在绝缘平台支架上,另一端配合导轨固定;绝缘平台支架设置在导轨的正面,并与绝缘平台本体固定,该支架通过设置在支架上端和下端的导轨滑轮沿导轨上下移动;左右移动装置包含支撑滑轮、两条滑轮链条以及金属固定链条。本发明能够进行作业位置的上下左右调整,提高了带电作业的安全性。
The invention discloses a lift-type fence insulating operation platform. The platform includes a moving device and an insulating platform body provided with a fence; the moving device includes an up and down lifting device, a left and right moving device and an insulating platform support; the up and down lifting device includes a guide rail, a worm gear and a worm device, pulley block, lifting rope and lifting limiter; the worm gear device is arranged at the bottom end of the guide rail; the pulley block includes a guide rail pulley fixed on the insulating platform support and clamping the guide rail and a lifting pulley passing through the lifting rope; the lifting limiter One end is fixed on the insulating platform bracket, and the other end is fixed with the guide rail; the insulating platform bracket is set on the front of the guide rail and fixed with the insulating platform body, and the bracket moves up and down along the guide rail through the guide rail pulleys arranged at the upper and lower ends of the bracket; the left and right moving device Contains support pulley, two pulley chains, and metal retaining chain. The invention can adjust the operation position up, down, left, and right, and improves the safety of live working.
Description
技术领域 technical field
本发明涉及一种带电作业使用的绝缘平台,具体涉及一种升降式围栏绝缘操作平台。 The invention relates to an insulation platform used for live work, in particular to a lift-type fence insulation operation platform.
背景技术 Background technique
在供电可靠性日益重要的今天,带电作业作为提高供电可靠性的重要手段之一越来越受到重视。绝缘斗臂车这种带电作业方式,其优势显而易见,作业时间短,工作效率高,但有相当一部分供电用户由于受到道路环境的限制,绝缘斗臂车无法进入施工现场开展工作,而不得不停电检修。绝缘操作平台作业作为一项成熟的带电作业项目,在工作中得到了广泛的运用。原有绝缘平台对电杆上的安装位置有一定要求,且安装完毕后并不能上下调整作业高度。当遇到高低装置作业(如10kV三角形装置的中相导线),则只能通过踩在绝缘平台围栏上来克服高度的不足,此时作业人员就失去了围栏的有效保护,完全需要靠个人的控制能力和操作技能来保持身体平衡确保作业的安全。 Today, when the reliability of power supply is becoming more and more important, live working, as one of the important means to improve the reliability of power supply, has been paid more and more attention. The live working method of the insulated bucket truck has obvious advantages, such as short working time and high work efficiency, but a considerable number of power supply users have to cut off the power supply due to the limitation of the road environment and the insulated bucket truck cannot enter the construction site to carry out work. overhaul. As a mature live working project, the insulation operation platform operation has been widely used in the work. The original insulating platform has certain requirements for the installation position on the pole, and the working height cannot be adjusted up and down after the installation is completed. When working with high and low devices (such as the middle phase conductor of a 10kV triangle device), you can only overcome the lack of height by stepping on the fence of the insulating platform. At this time, the operator loses the effective protection of the fence and completely needs to rely on personal control. Ability and manipulative skills to maintain body balance and ensure safe work.
发明内容 Contents of the invention
本发明的目的是提供一种用于开展带电登高作业的绝缘平台,对环境要求比较小,占用空间也较小,而且对上下移动的操作比较简单,不需要通过踩踏在平台围栏上来克服高度的不足,能够确保作业的安全,扩大带电作业的范围。 The purpose of the present invention is to provide an insulating platform for carrying out live climbing operations, which has relatively small requirements on the environment, takes up less space, and is relatively simple to operate up and down, and does not need to step on the fence of the platform to overcome the height barrier Insufficient, it can ensure the safety of the operation and expand the scope of live work.
为了达到上述目的,本发明提供了一种升降式围栏绝缘操作平台,该平台包含移动装置和设有围栏的绝缘平台本体;所述的移动装置包含上下升降装置、左右移动装置以及绝缘平台支架;所述的上下升降装置包含导轨、蜗轮蜗杆装置、滑轮组、升降绳索以及升降限位器;所述的导轨正面朝向绝缘平台本体,背面朝向电杆柱,另两个侧面上分别对应设有两列等距离排列的通孔;所述的蜗轮蜗杆装置设置在所述导轨的底端,该蜗轮上还设有延伸到导轨外侧的操纵杆,通过该操纵杆可以使蜗轮蜗杆装置旋转;所述的滑轮组包含固定在绝缘平台支架上并夹住所述导轨的若干导轨滑轮和穿引升降绳索的若干升降滑轮;所述的升降限位器一端固定在绝缘平台支架上,另一端配合所述导轨侧面的通孔固定在导轨上,该升降限位器可防止平台误操作;所述的绝缘平台支架设置在所述导轨的正面,并与绝缘平台本体固定;该绝缘平台支架通过设置在绝缘平台支架上端和下端面向导轨正面的所述导轨滑轮能够沿导轨上下移动,绝缘平台支架在其上端两侧和下端两侧面向绝缘平台本体处分别设有固定点,并分别在固定点通过螺栓螺母与绝缘平台本体固定牢固;所述的导轨滑轮夹住导轨可方便调节作业高度,导轨又可使导轨滑轮在上下调节作业高度时增加其稳定性;所述的若干升降滑轮包含设置在导轨底端蜗杆上的第一升降滑轮、设置在导轨顶端中央的第二升降滑轮以及设置在所述绝缘平台支架顶端中央的第三升降滑轮;所述的左右移动装置包含支撑滑轮、两条滑轮链条以及设置在所述导轨顶端的金属固定链条;所述的支撑滑轮分别在导轨顶端和底端各设有两个,所述的两条滑轮链条也分别设在导轨顶端和底端,每条滑轮链条的两端分别设在支撑滑轮两侧。 In order to achieve the above object, the present invention provides a lifting fence insulating operation platform, the platform includes a moving device and an insulating platform body provided with a fence; the moving device includes an up and down lifting device, a left and right moving device and an insulating platform support; The up and down lifting device includes a guide rail, a worm gear device, a pulley block, a lifting rope and a lifting limiter; the front of the guide rail faces the insulation platform body, and the back faces the pole column, and two columns are respectively arranged on the other two sides Equidistantly arranged through holes; the worm gear device is arranged at the bottom end of the guide rail, and the worm wheel is also provided with a joystick extending to the outside of the guide rail, through which the worm gear device can be rotated; the The pulley block includes a number of guide rail pulleys fixed on the insulating platform support and clamping the guide rail and a number of lifting pulleys passing through the lifting rope; one end of the lifting limiter is fixed on the insulating platform support, and the other end matches the side of the guide rail. The through hole is fixed on the guide rail, and the lifting limiter can prevent the misoperation of the platform; the insulating platform support is arranged on the front of the guide rail, and is fixed with the insulating platform body; the insulating platform support is arranged on the insulating platform support The guide rail pulley whose upper end and lower end face the front of the guide rail can move up and down along the guide rail, and the insulating platform support is respectively provided with fixed points at the two sides of the upper end and the lower end facing the insulating platform body, and the fixed points are connected with the insulation by bolts and nuts respectively. The platform body is fixed firmly; the guide rail pulley clamps the guide rail to facilitate the adjustment of the working height, and the guide rail can increase the stability of the guide rail pulley when adjusting the working height up and down; The first lifting pulley, the second lifting pulley arranged at the center of the top of the guide rail and the third lifting pulley arranged at the center of the top of the insulating platform support; The metal fixed chain at the top of the guide rail; the supporting pulleys are respectively provided with two at the top and bottom of the guide rail, and the two pulley chains are also respectively arranged at the top and bottom of the guide rail, and the two ends of each pulley chain They are located on both sides of the supporting pulley respectively.
上述的升降式围栏绝缘操作平台,其中,所述的导轨由两条平行的轨道构成。 In the aforementioned lifting fence insulation operation platform, the guide rail is composed of two parallel rails.
上述的升降式围栏绝缘操作平台,其中,所述的蜗轮蜗杆装置带动第一升降滑轮转动,再通过升降绳索依次带动第二升降滑轮以及第三升降滑轮。即,通过蜗轮蜗杆装置的调整穿引升降绳索的升降滑轮,可使绝缘平台实现上下升降的功能。所述的升降绳索依次穿绕第一升降滑轮、第二升降滑轮和第三升降滑轮,该升降绳索的另一端固定在导轨顶端。 In the above-mentioned lifting fence insulation operation platform, wherein, the worm gear device drives the first lifting pulley to rotate, and then drives the second lifting pulley and the third lifting pulley sequentially through the lifting rope. That is, the lifting pulley of the hoisting rope is passed through the adjustment of the worm and gear device, so that the insulation platform can realize the function of lifting up and down. The lifting rope passes through the first lifting pulley, the second lifting pulley and the third lifting pulley in turn, and the other end of the lifting rope is fixed on the top of the guide rail.
上述的升降式围栏绝缘操作平台,其中,所述的升降限位器通过固定在不同的通孔中能够在导轨上的进行位置的调整。 In the above-mentioned lift-type fence insulation operation platform, the lift limiter can be adjusted in position on the guide rail by being fixed in different through holes.
上述的升降式围栏绝缘操作平台,其中,所述的绝缘平台支架上还设有穿过所述导轨轨道之间,并在导轨背面卡住该导轨的挡架。 In the above-mentioned insulating operating platform of the lifting fence, the insulating platform support is further provided with a stop frame passing between the rails of the guide rails and clamping the guide rails at the back of the guide rails.
上述的升降式围栏绝缘操作平台,其中,所述的若干导轨滑轮,其中有两只设置在绝缘平台支架上端,有四只设置在绝缘平台支架下端。 The above-mentioned lifting fence insulating operation platform, wherein, among the plurality of guide rail pulleys, two are arranged at the upper end of the insulating platform support, and four are arranged at the lower end of the insulating platform support.
上述的升降式围栏绝缘操作平台,其中,所述的导轨滑轮设置在绝缘平台支架上端的两只分别与所述导轨两条轨道的内侧相配合,设置在绝缘平台支架下端的四只,每两只分别在一侧导轨轨道的内外同高处与该轨道配合;其中,处在轨道内侧处的导轨滑轮固定在绝缘平台支架的所述挡架上。即,上下升降装置的滑轮组一共由夹住导轨的6只导轨滑轮和穿引升降绳索的3只升降滑轮构成。 The above-mentioned lift-type fence insulation operation platform, wherein, two of the guide rail pulleys arranged at the upper end of the insulating platform support are respectively matched with the inner sides of the two tracks of the guide rail, and four of the pulleys are arranged at the lower end of the insulating platform support, each two Only the inside and outside of one side of the guide rail track are matched with the track at the same height; wherein, the guide rail pulley at the inner side of the track is fixed on the said stop frame of the insulating platform support. That is, the pulley block of the up and down lifting device is composed of 6 guide rail pulleys clamping the guide rail and 3 lifting pulleys that pass the lifting rope.
上述的升降式围栏绝缘操作平台,其中,所述的金属固定链条和滑轮链条的长度能够调整。所述金属固定链条的一端能够松动打开,滑轮链条能够通过旋动支撑滑轮进行紧固。金属固定链条松开后,通过滑轮链条的滑轮和支撑滑轮,可以使所述的移动装置绕电杆柱身移动,调整到适宜位置后,再将金属固定链条系禁即可实现整体的固定。 In the above-mentioned insulating operating platform for lifting fences, the lengths of the metal fixing chains and pulley chains can be adjusted. One end of the metal fixed chain can be opened loosely, and the pulley chain can be fastened by rotating the support pulley. After the metal fixing chain is loosened, the moving device can be moved around the pole column through the pulley of the pulley chain and the supporting pulley. After adjusting to a suitable position, the metal fixing chain can be fastened to realize overall fixing.
上述的升降式围栏绝缘操作平台,其中,所述的绝缘平台本体的优选材料为玻璃钢,所述的导轨优选材料为铝合金,所述的滑轮组、支撑滑轮和滑轮链条的优选材料为尼龙滑轮。其中,玻璃钢,即环氧玻璃布板(管),主要由玻璃布以及环氧树脂加凝固剂构成,它的密度为1.5-2.0,比钢轻3-4倍,而强度却比钢高1.7倍,因此,机械性能和物理性能俱佳。一个直径为10微米的玻璃纤维,抗拉强度为3600兆帕,相当于在每平方毫米的截面积上能承受360千克的拉力而不断,除了强度高以外,它具有质量轻、抗腐蚀、绝缘、清洗方便等诸多优点。因此,采用玻璃钢材质制作绝缘平台非常合适。平台左右方向调整所需要的滑轮链条和固定滑轮以及平台升降所需的导轨滑轮和升降滑轮为尼龙材质,具有强度高、绝缘性、重量轻的特点。升降式围栏绝缘操作平台的导轨采用了铝合金材质,其密度低,但强度比较高,接近或超过优质钢,且塑性好抗蚀性佳。 The above-mentioned lifting fence insulating operation platform, wherein, the preferred material of the insulating platform body is FRP, the preferred material of the guide rail is aluminum alloy, and the preferred material of the pulley block, supporting pulley and pulley chain is nylon pulley. Among them, FRP, that is, epoxy glass cloth board (tube), is mainly composed of glass cloth and epoxy resin plus coagulant. Its density is 1.5-2.0, which is 3-4 times lighter than steel, but its strength is 1.7 times higher than steel. times, therefore, both mechanical and physical properties are excellent. A glass fiber with a diameter of 10 microns has a tensile strength of 3600 MPa, which is equivalent to being able to withstand a tensile force of 360 kilograms per square millimeter of cross-sectional area. In addition to high strength, it has light weight, corrosion resistance, and insulation. , Easy to clean and many other advantages. Therefore, it is very suitable to use FRP material to make the insulating platform. The pulley chains and fixed pulleys required to adjust the left and right directions of the platform, as well as the guide rail pulleys and lifting pulleys required for platform lifting are made of nylon, which has the characteristics of high strength, insulation and light weight. The guide rail of the lifting fence insulation operation platform is made of aluminum alloy, which has low density but high strength, which is close to or exceeds high-quality steel, and has good plasticity and good corrosion resistance.
本发明提供的升降式围栏绝缘操作平台具有以下优点: The lift-type fence insulation operating platform provided by the present invention has the following advantages:
通过金属固定链条、滑轮链条和支撑滑轮实现了平台本体与移动装置的整体左右旋转移动,导轨、导轨滑轮、升降绳索、升降滑轮、升降限位器和蜗轮蜗杆装置构成了上下升降装置,导轨滑轮夹住导轨可方便调节作业高度,导轨又可使滑轮在上下调节作业高度时增加其稳定性,通过蜗轮蜗杆装置的调整穿引升降绳索的升降滑轮,可使绝缘平台实现上下升降的功能,升降限位器可防止平台误操作。从而在有效保护作业人员安全的前提下,增加了安全作业范围,克服了一般绝缘操作平台带电作业时所遇到的高度上的不足。平台移动装置采用了铝合金材质,以减轻整体重量,方便安装拆卸。 The overall left and right rotation of the platform body and the mobile device is realized through metal fixed chains, pulley chains and supporting pulleys. The guide rails, guide rail pulleys, lifting ropes, lifting pulleys, lifting limiters and worm gear devices constitute the up and down lifting devices. Guide rail pulleys Clamping the guide rail can easily adjust the working height, and the guide rail can increase the stability of the pulley when adjusting the working height up and down. Through the adjustment of the worm gear device and the lifting pulley of the lifting rope, the insulating platform can realize the function of lifting up and down. Stoppers prevent mishandling of the platform. Therefore, on the premise of effectively protecting the safety of operators, the safe operating range is increased, and the height deficiency encountered in live working of general insulating operating platforms is overcome. The platform mobile device is made of aluminum alloy to reduce the overall weight and facilitate installation and disassembly.
本发明扩大了带电作业的范围,解决了生产实际问题,对环境要求比较小,占用空间也较小,而且其结构设计和装置操作比较简单,能够用于环境较恶劣,地形较复杂的地区,实现了在地形受限的环境下开展带电作业。从而为用户提供更优质的服务,保障供电线路的安全正常供电,避免停电给供电企业和电力用户带来的不利影响。能提高供电可靠性、售电量、提升行业服务质量,确保对客户进行不间断供电。 The invention expands the scope of live work, solves practical production problems, has relatively small requirements on the environment, occupies a small space, and its structural design and device operation are relatively simple, and can be used in areas with harsh environments and complex terrains. It realizes the carrying out of live working in the environment with restricted terrain. In order to provide users with better services, ensure the safe and normal power supply of power supply lines, and avoid the adverse effects of power outages on power supply companies and power users. It can improve power supply reliability, electricity sales, improve industry service quality, and ensure uninterrupted power supply to customers.
附图说明 Description of drawings
图1为本发明的升降式围栏绝缘操作平台结构示意图。 Fig. 1 is a structural schematic diagram of the lifting fence insulating operation platform of the present invention.
图2为本发明的升降式围栏绝缘操作平台的导轨背面示意图。 Fig. 2 is a schematic diagram of the back side of the guide rail of the lifting fence insulation operation platform of the present invention.
图3为本发明的升降式围栏绝缘操作平台的导轨正面示意图。 Fig. 3 is a schematic front view of the guide rail of the lifting fence insulation operation platform of the present invention.
图4为本发明的升降式围栏绝缘操作平台的移动装置正视图。 Fig. 4 is a front view of the moving device of the lifting fence insulation operation platform of the present invention.
图5为本发明的升降式围栏绝缘操作平台的移动装置侧视图。 Fig. 5 is a side view of the moving device of the lifting fence insulation operation platform of the present invention.
具体实施方式 Detailed ways
以下结合附图对本发明的具体实施方式作进一步地说明。 The specific embodiments of the present invention will be further described below in conjunction with the accompanying drawings.
如图1所示,本发明提供的一种升降式围栏绝缘操作平台,该平台包含移动装置和设有围栏1-1的绝缘平台本体1;移动装置包含上下升降装置、左右移动装置以及绝缘平台支架2;上下升降装置包含导轨3、蜗轮蜗杆装置4、滑轮组、升降绳索5以及升降限位器6;参见图2和图3,导轨3正面朝向绝缘平台本体1,背面朝向电杆柱,另两个侧面上分别对应设有两列等距离排列的通孔3-1;蜗轮蜗杆装置4设置在导轨3的底端,该蜗轮4-2上还设有延伸到导轨外侧的操纵杆13,通过该操纵杆13可以使蜗轮蜗杆装置4旋转;滑轮组包含固定在绝缘平台支架2上并夹住导轨3的若干导轨滑轮7和穿引升降绳索5的若干升降滑轮8;升降限位器6一端固定在绝缘平台支架2上,另一端配合导轨3侧面的通孔3-1固定在导轨3上,该升降限位器6可防止平台误操作;绝缘平台支架2设置在导轨3的正面,并与绝缘平台本体1固定;该绝缘平台支架2通过设置在绝缘平台支架2上端和下端面向导轨3正面的导轨滑轮7能够沿导轨3上下移动,绝缘平台支架2在其上端两侧和下端两侧面向绝缘平台本体1处分别设有固定点,并分别在固定点通过螺栓螺母与绝缘平台本体1固定牢固;导轨滑轮7夹住导轨3可方便调节作业高度,导轨3又可使导轨滑轮7在上下调节作业高度时增加其稳定性;若干升降滑轮8包含设置在导轨3底端蜗杆4-1上的第一升降滑轮8-1、设置在导轨3顶端中央的第二升降滑轮8-2以及设置在绝缘平台支架2顶端中央的第三升降滑轮8-3;左右移动装置包含支撑滑轮9、两条滑轮链条10以及设置在导轨3顶端的金属固定链条11;支撑滑轮9分别在导轨3顶端和底端各设有两个,两条滑轮链条10也分别设在导轨3顶端和底端,每条滑轮链条10的两端分别设在支撑滑轮9两侧。参见图4和图5所示。 As shown in Figure 1, a kind of lifting type fence insulation operation platform provided by the present invention, this platform comprises mobile device and is provided with the insulation platform body 1 of fence 1-1; Bracket 2; the up and down lifting device includes guide rail 3, worm gear device 4, pulley block, lifting rope 5 and lifting limiter 6; see Figure 2 and Figure 3, the front of guide rail 3 faces the insulation platform body 1, and the back faces the pole column, and Two rows of through holes 3-1 arranged at equal distances are correspondingly provided on the two sides; the worm gear device 4 is arranged at the bottom end of the guide rail 3, and the worm gear 4-2 is also provided with a joystick 13 extending to the outside of the guide rail. The worm gear device 4 can be rotated by the joystick 13; the pulley block includes a number of guide pulleys 7 fixed on the insulating platform support 2 and clamping the guide rail 3 and a number of lifting pulleys 8 passing through the lifting rope 5; one end of the lifting limiter 6 It is fixed on the insulating platform support 2, and the other end is fixed on the guide rail 3 with the through hole 3-1 on the side of the guide rail 3. The lifting limiter 6 can prevent platform misoperation; the insulating platform support 2 is arranged on the front of the guide rail 3, and Fixed with the insulating platform body 1; the insulating platform support 2 can move up and down along the guide rail 3 through the guide rail pulley 7 arranged on the upper and lower ends of the insulating platform support 2 facing the front of the guide rail 3, and the insulating platform support 2 is on both sides of its upper end and lower end. Fixing points are respectively provided at the insulating platform body 1, and the fixing points are respectively fixed firmly with the insulating platform body 1 by bolts and nuts; the guide rail pulley 7 clamps the guide rail 3 to facilitate the adjustment of the working height, and the guide rail 3 can make the guide rail pulley 7 in the Increase its stability when adjusting the working height up and down; some lifting pulleys 8 include the first lifting pulley 8-1 arranged on the worm screw 4-1 at the bottom end of the guide rail 3, the second lifting pulley 8-2 arranged at the center of the top of the guide rail 3 and The third lifting pulley 8-3 that is arranged on the top center of the insulation platform support 2; And bottom respectively be provided with two, two pulley chains 10 also are located at guide rail 3 tops and bottom respectively, and the two ends of every pulley chain 10 are respectively located at support pulley 9 both sides. See Figure 4 and Figure 5.
导轨3由两条平行的轨道3-2构成。 The guide rail 3 consists of two parallel rails 3-2.
蜗轮蜗杆装置4带动第一升降滑轮8-1转动,再通过升降绳索5依次带动第二升降滑轮8-2以及第三升降滑轮8-3。即,通过蜗轮蜗杆装置4的调整穿引升降绳索5的升降滑轮8,可使绝缘平台实现上下升降的功能。升降绳索5依次穿绕第一升降滑轮8-1、第二升降滑轮8-2和第三升降滑轮8-3,该升降绳索5的另一端固定在导轨3顶端。 The worm and gear device 4 drives the first lifting pulley 8-1 to rotate, and then drives the second lifting pulley 8-2 and the third lifting pulley 8-3 through the lifting rope 5 in turn. That is, the lifting pulley 8 passing through the lifting rope 5 through the adjustment of the worm gear device 4 can make the insulating platform realize the function of lifting up and down. Lifting rope 5 passes around first lifting pulley 8-1, second lifting pulley 8-2 and the 3rd lifting pulley 8-3 successively, and the other end of this lifting rope 5 is fixed on guide rail 3 tops.
升降限位器6通过固定在不同的通孔3-1中能够在导轨3上的进行位置的调整。 The lift limiter 6 can be adjusted in position on the guide rail 3 by being fixed in different through holes 3-1.
绝缘平台支架2上还设有穿过导轨3轨道3-2之间,并在导轨3背面卡住该导轨3的挡架12。 The insulating platform support 2 is also provided with a block frame 12 that passes between the guide rail 3 rails 3-2 and blocks the guide rail 3 at the back of the guide rail 3 .
若干导轨滑轮7,其中有两只设置在绝缘平台支架2上端,有四只设置在绝缘平台支架2下端。 Some guide rail pulleys 7, wherein have two to be arranged on the insulating platform support 2 upper ends, have four to be arranged on the insulating platform support 2 lower ends.
导轨滑轮7设置在绝缘平台支架2上端的两只分别与导轨3两条轨道3-2的内侧相配合,设置在绝缘平台支架2下端的四只,每两只分别在一侧导轨3轨道3-2的内外同高处与该轨道3-2配合;其中,处在轨道3-2内侧处的导轨滑轮7固定在绝缘平台支架2的挡架12上。即,上下升降装置的滑轮组一共由夹住导轨3的6只导轨滑轮7和穿引升降绳索5的3只升降滑轮8构成。 Two guide rail pulleys 7 are arranged on the upper end of the insulating platform support 2 to cooperate with the inner sides of the two rails 3-2 of the guide rail 3 respectively, and four are arranged on the lower end of the insulating platform support 2, and each two are respectively on one side of the guide rail 3 track 3 The inside and outside of -2 cooperate with this track 3-2 with height; That is, the pulley block of the up and down lifting device is composed of 6 guide rail pulleys 7 clamping the guide rail 3 and 3 lifting pulleys 8 passing the lifting rope 5 in total.
金属固定链条11和滑轮链条10的长度能够调整。金属固定链条11的一端能够松动打开,滑轮链条10能够通过旋动支撑滑轮9进行紧固。金属固定链条11松开后,通过滑轮链条10的滑轮和支撑滑轮9,可以使移动装置绕电杆柱身移动,调整到适宜位置后,再将金属固定链条11系禁即可实现整体的固定。 The lengths of the metal fixed chain 11 and the pulley chain 10 can be adjusted. One end of the metal fixed chain 11 can be loosely opened, and the pulley chain 10 can be fastened by rotating the supporting pulley 9 . After the metal fixing chain 11 is loosened, the mobile device can be moved around the pole column through the pulley of the pulley chain 10 and the supporting pulley 9. After adjusting to a suitable position, the metal fixing chain 11 can be fastened to realize the overall fixing. .
绝缘平台本体1的优选材料为玻璃钢,导轨3优选材料为铝合金,滑轮组、支撑滑轮9和滑轮链条10的优选材料为尼龙滑轮。其中,玻璃钢,即环氧玻璃布管,主要由玻璃布以及环氧树脂加凝固剂构成,它的密度为1.5-2.0,比钢轻3-4倍,而强度却比钢高1.7倍,因此,机械性能和物理性能俱佳。一个直径为10微米的玻璃纤维,抗拉强度为3600兆帕,相当于在每平方毫米的截面积上能承受360千克的拉力而不断,除了强度高以外,它具有质量轻、抗腐蚀、绝缘、清洗方便等诸多优点。因此,采用玻璃钢材质制作绝缘平台非常合适。平台左右方向调整所需要的滑轮链条10和固定滑轮9以及平台升降所需的导轨滑轮7和升降滑轮8为尼龙材质,具有强度高、绝缘性、重量轻的特点。升降式围栏绝缘操作平台的导轨3采用了铝合金材质,其密度低,但强度比较高,接近或超过优质钢,且塑性好抗蚀性佳。 The preferred material of the insulating platform body 1 is FRP, the preferred material of the guide rail 3 is aluminum alloy, and the preferred material of the pulley block, support pulley 9 and pulley chain 10 is nylon pulley. Among them, FRP, that is, epoxy glass cloth pipe, is mainly composed of glass cloth and epoxy resin plus coagulant. Its density is 1.5-2.0, which is 3-4 times lighter than steel, but its strength is 1.7 times higher than steel. Therefore, , excellent mechanical and physical properties. A glass fiber with a diameter of 10 microns has a tensile strength of 3600 MPa, which is equivalent to being able to withstand a tensile force of 360 kilograms per square millimeter of cross-sectional area. In addition to high strength, it has light weight, corrosion resistance, and insulation. , Easy to clean and many other advantages. Therefore, it is very suitable to use FRP material to make the insulating platform. The pulley chain 10 and the fixed pulley 9 required for the left and right direction adjustment of the platform and the guide rail pulley 7 and the lifting pulley 8 required for platform lifting are made of nylon, which has the characteristics of high strength, insulation and light weight. The guide rail 3 of the insulating operating platform for the lifting fence is made of aluminum alloy, which has a low density but a relatively high strength, which is close to or exceeds high-quality steel, and has good plasticity and good corrosion resistance.
本发明的升降式围栏绝缘操作平台使用流程如下: The use process of the lift-type fence insulation operation platform of the present invention is as follows:
首先,由电工在电杆适当位置,互相配合通过收紧金属固定链条11与滑轮链条10,将平台移动装置安装至电杆柱上,并将上下升降装置下降到底部,然后再互相配合将绝缘平台本体1组合安装至绝缘平台支架2和导轨3等构成的移动装置上,通过螺栓螺母固定牢固。 First, the electrician cooperates with each other at the appropriate position of the pole to tighten the metal fixed chain 11 and pulley chain 10, install the platform moving device on the pole column, and lower the upper and lower lifting devices to the bottom, and then cooperate with each other to insulate The platform body 1 is combined and installed on the moving device composed of the insulating platform bracket 2 and the guide rail 3, etc., and is firmly fixed by bolts and nuts.
其中,本发明的升降式围栏绝缘操作平台的左右移动装置,通过金属固定链条11、滑轮链条10、支撑滑轮9配合,将移动装置和绝缘平台本体1固定于电杆柱上。金属固定链条11主要作用是在带电作业时将绝缘平台固定,防止其左右转动。此时滑轮链条10及支撑滑轮9与电杆柱紧密接触,起到支撑整个绝缘平台的作用。而当绝缘平台需要左右调整方向时,只需将金属固定链条11稍松后就能调整,此时滑轮链条10及支撑滑轮9与电杆柱仍然紧密接触,不仅起到支撑整个绝缘平台的作用,还能使绝缘平台可左右调整方向而不会使绝缘平台下滑,在调整完毕后收紧左右移动装置就又起到了固定作用,简单而又有效。 Wherein, the left and right moving device of the lifting fence insulating operation platform of the present invention cooperates with the metal fixed chain 11, the pulley chain 10, and the supporting pulley 9 to fix the moving device and the insulating platform body 1 on the pole column. The main function of metal fixed chain 11 is to fix the insulating platform during live work to prevent it from rotating left and right. Now the pulley chain 10 and the supporting pulley 9 are in close contact with the electric pole column, which plays the role of supporting the whole insulating platform. And when the insulating platform needs to adjust the direction from left to right, it only needs to loosen the metal fixed chain 11 and then adjust it. At this time, the pulley chain 10 and the supporting pulley 9 are still in close contact with the pole post, which not only plays the role of supporting the entire insulating platform , the direction of the insulation platform can be adjusted left and right without causing the insulation platform to slide, and after the adjustment is completed, tightening the left and right moving devices will play a fixed role again, which is simple and effective.
一号电工进入升降式围栏绝缘操作平台的绝缘平台本体1进行带电作业,二号电工至升降式围栏绝缘操作平台下方适当位置,通过调整上下升降装置来调整一号电工的带电作业位置。 The No. 1 electrician enters the insulating platform body 1 of the lifting fence insulating operation platform to perform live work, and the No. 2 electrician goes to the appropriate position under the lifting fence insulating operating platform, and adjusts the live working position of the No. 1 electrician by adjusting the upper and lower lifting devices.
当需要上下升降调整时,拨开升降限位器6,转动蜗轮蜗杆装置4带动升降滑轮3旋转,收紧或放松升降绳索5,使绝缘平台支架2上下调整。调整完毕后合上升降限位器6以防止平台误操作。在调整上下升降位置时,由于夹住导轨3的有6只导轨滑轮7,其中上部2只导轨滑轮7安装于导轨3内侧,下部共2对4只导轨滑轮7,每对导轨滑轮7分别安装于导轨3的内外同高侧,在夹住导轨3方便上下升降的同时,可起到稳定绝缘平台的作用。导轨3上部内侧的2只导轨滑轮7承受绝缘平台向下拉力同时,导轨3下部外侧的2只导轨滑轮7承受绝缘平台向下的压力,所有向下的拉力与压力都通过导轨滑轮7传导至导轨3并作用到电杆柱上。上下升降装置的使用,使一号电工在带电作业时始终处于围栏1-1的有效保护范围内,避免因作业高度不够而踩踏在围栏1-1上的作业方法。 When needing to adjust up and down, set aside the lifting limiter 6, turn the worm gear device 4 to drive the lifting pulley 3 to rotate, tighten or loosen the lifting rope 5, and make the insulating platform support 2 adjust up and down. After the adjustment, close the lifting limiter 6 to prevent misoperation of the platform. When adjusting the up and down lifting position, since there are 6 guide rail pulleys 7 clamping the guide rail 3, the upper 2 guide rail pulleys 7 are installed on the inner side of the guide rail 3, and the lower part has 2 pairs of 4 guide rail pulleys 7, and each pair of guide rail pulleys 7 is installed separately. The inside and outside of the guide rail 3 are at the same high side, while clamping the guide rail 3 to facilitate up and down, it can also play a role in stabilizing the insulating platform. The two guide pulleys 7 on the inner side of the upper part of the guide rail 3 bear the downward pull of the insulating platform. At the same time, the two guide pulleys 7 on the outer side of the lower part of the guide rail 3 bear the downward pressure of the insulating platform. All the downward pull and pressure are transmitted to the The guide rail 3 also acts on the electric pole post. The use of the upper and lower lifting devices enables the No. 1 electrician to be always within the effective protection range of the fence 1-1 during live work, avoiding the operation method of stepping on the fence 1-1 due to insufficient working height.
带电作业完毕,围栏绝缘平台下降到底部后,一号电工脱离绝缘平台,一号二号电工互相配合拆卸升降式围栏绝缘操作平台,拆卸流程与安装流程相反。 After the live work is completed and the fence insulation platform drops to the bottom, the No. 1 electrician leaves the insulation platform, and the No. 1 and No. 2 electricians cooperate with each other to dismantle the lifting fence insulation operation platform. The disassembly process is opposite to the installation process.
本发明的升降式围栏绝缘操作平台使用的安全注意事项及措施如下: The safety precautions and measures for using the lifting fence insulation operating platform of the present invention are as follows:
1气象条件 1 Meteorological conditions
本发明应在良好的天气下使用; The invention should be used in good weather;
如遇雷、雨、雪、雾不得通过该项开展带电作业,风力大于5级时,亦不宜应用; In case of thunder, rain, snow and fog, it is not allowed to carry out live work through this item, and it is not suitable to use it when the wind force is greater than level 5;
空气相对湿度大于80%的天气应停止施工。 Construction should be stopped when the relative air humidity is greater than 80%.
2安全距离及有效绝缘长度 2 Safety distance and effective insulation length
本发明作为主绝缘使用,作业前应经过摇测,绝缘电阻应不低于700MΩ(电极间距2cm); The invention is used as the main insulation, and it should be tested by shaking before operation, and the insulation resistance should not be lower than 700MΩ (electrode distance 2cm);
在带电作业时,应保持对地不少于0.4m,对邻相导线不少于0.6m的安全距离。 During live work, a safety distance of not less than 0.4m to the ground and not less than 0.6m to the adjacent phase conductors should be maintained.
对本发明提供的升降式围栏绝缘操作平台进行如下试验: Carry out following test to the lifting type fence insulation operation platform provided by the present invention:
1.电气试验 1. Electrical test
即工频耐压试验,方法如下: That is, the power frequency withstand voltage test, the method is as follows:
绝缘平台试验时,应将绝缘平台中金属构件的部分用金属线缠绕接地,将绝缘平台本体1距离金属部位最短有效绝缘长度(0.4米)位置处用金属扎丝缠绕作为施压的高压端。试验中要求无击穿,无闪烙,无明显发热。绝缘平台的电气试验项目、周期、要求见表1。 During the insulation platform test, the part of the metal component in the insulation platform should be grounded with a metal wire, and the position of the insulation platform body 1 away from the metal part with the shortest effective insulation length (0.4 meters) should be wound with a metal wire as the high voltage end of the pressure. During the test, it is required that there is no breakdown, no flash burning, and no obvious heating. See Table 1 for the electrical test items, cycle and requirements of the insulation platform.
表1 绝缘平台的电气试验项目、周期和要求。 Table 1 The electrical test items, cycle and requirements of the insulation platform.
2. 机械试验 2. Mechanical test
进行机械强度试验时,其负荷的作用位置应位于绝缘平台本体1的外侧端部,方向垂直向下。静负荷试验应在绝缘平台正向、左转90度、右转90度,升至上部,下降到下部各进行一次,在如表2所列数值下持续5分钟应无变形、无损伤。绝缘平台的机械试验项目、周期、要求见表2。 When carrying out the mechanical strength test, the acting position of the load should be located at the outer end of the insulating platform body 1, and the direction is vertically downward. The static load test should be carried out on the insulation platform in the forward direction, 90 degrees to the left, 90 degrees to the right, rising to the upper part, and descending to the lower part. There should be no deformation or damage under the values listed in Table 2 for 5 minutes. See Table 2 for the mechanical test items, cycle and requirements of the insulation platform.
表2 绝缘平台的机械试验项目、周期、要求。 Table 2 The mechanical test items, cycle and requirements of the insulation platform.
绝缘平台的机械试验项目、周期、要求按照GB《带电作业工具基本技术要求与设计导则》5.2.3规定。 The mechanical test items, cycle and requirements of the insulating platform are in accordance with the provisions of GB "Basic Technical Requirements and Design Guidelines for Live Working Tools" 5.2.3.
载人工具的额定设计荷重要求(Qrs): Rated design load requirements (Qrs) of manned means:
人体重量 按每人G1 = 700N标准体重计算(工程上取1kg≌10N); Human body weight is calculated according to the standard body weight of G1 = 700N per person (1kg≌10N in engineering);
携带工具用品的重量 按每人G2 = 150N计算; The weight of carrying tools and supplies is calculated according to G2 = 150N per person;
载人工具的冲击系数KC一般取:垂直攀登为1.6~2.0,水平迁移为1.5。 The impact coefficient KC of the manned vehicle is generally taken as: 1.6 to 2.0 for vertical climbing and 1.5 for horizontal migration.
载人工具的荷重按Qr =(700 + 150)n = 850n计算。其中n为工具允许载人的个数;本工具允许载人的个数取1人,因此Qr =850N。 The load of the manned tool is calculated according to Qr = (700 + 150) n = 850n. Among them, n is the number of people allowed by the tool; the number of people allowed by this tool is 1 person, so Qr =850N.
载人工具的额定设计荷重按以下公式计算: The rated design load of the manned tool is calculated according to the following formula:
Qrs = KC × Qr (N),本工具计算中KC取2.5。 Qrs = KC × Qr (N), KC is 2.5 in the calculation of this tool.
Qrs = 2.5 × 850 = 2125 N≈212.5kg,按照计算绝缘平台试验荷载应约为212.5kg。 Qrs = 2.5 × 850 = 2125 N≈212.5kg, according to the calculation, the test load of the insulation platform should be about 212.5kg.
目前我们按2400N负荷进行机械静荷载试验,并进行双侧90°旋转、升至上部、下降到下部荷载试验,持续5分钟无变形、无损伤。电气试验按照0.4M,45kV,1min试验合格,无发热,变形等现象。 At present, we carry out the mechanical static load test according to the load of 2400N, and carry out the load test of 90° rotation on both sides, rising to the upper part, and falling to the lower part, which lasts for 5 minutes without deformation or damage. Electrical test according to 0.4M, 45kV, 1min test passed, no heat, deformation and other phenomena.
本发明提供的升降式围栏绝缘操作平台适用作业项目: The applicable operation items of the lifting fence insulation operation platform provided by the present invention are as follows:
对应本发明的研制与改进,考虑到施工环境,有针对性地开展了一系列的带电作业项目。如,更换10kV自落熔丝具,拆、搭10kV引线,拆、搭10kV电缆引线,拆、装故障显示器,扶正10kV瓷担,加装10kV接地环,更换10kV耐张绝缘子串,取异物,更换直线绝缘子及横担等。 Corresponding to the development and improvement of the present invention, taking into account the construction environment, a series of live work projects have been carried out in a targeted manner. For example, replace the 10kV self-falling fuse, remove and connect the 10kV lead wire, remove and connect the 10kV cable lead wire, remove and install the fault indicator, straighten the 10kV porcelain bearer, install a 10kV grounding ring, replace the 10kV strain insulator string, and remove foreign objects. Replace linear insulators and cross arms, etc.
本发明提供的升降式围栏绝缘操作平台,在现有技术的基础上,把升降功能加入到绝缘操作平台中, 使其具有上下作业位置的调整能力,并设计了绝缘平台整体左右调整装置,更具灵活性和可靠性,提高了带电作业运用绝缘操作平台的安全性,有利于带电作业的开展,能提高供电可靠性、售电量、提升行业服务质量,确保对客户进行不间断供电,对提高整个带电作业的安全性有着积极的作用。同时还应按带电作业有关试验规定,定期对本发明的降式围栏绝缘平台开展电气试验、机械试验。 The lifting type fence insulation operation platform provided by the present invention, on the basis of the prior art, adds the lifting function to the insulation operation platform, so that it has the ability to adjust the working position up and down, and designs the whole left and right adjustment device of the insulation platform, which is more With flexibility and reliability, it improves the safety of the insulation operation platform used in live work, is conducive to the development of live work, can improve the reliability of power supply, electricity sales, and improve the quality of industry services, ensuring uninterrupted power supply to customers, and improving The safety of the whole live working has a positive effect. At the same time, according to the relevant test regulations of live work, electrical tests and mechanical tests are regularly carried out on the drop fence insulation platform of the present invention.
尽管本发明的内容已经通过上述优选实施例作了详细介绍,但应当认识到上述的描述不应被认为是对本发明的限制。在本领域技术人员阅读了上述内容后,对于本发明的多种修改和替代都将是显而易见的。因此,本发明的保护范围应由所附的权利要求来限定。 Although the content of the present invention has been described in detail through the above preferred embodiments, it should be understood that the above description should not be considered as limiting the present invention. Various modifications and alterations to the present invention will become apparent to those skilled in the art upon reading the above disclosure. Therefore, the protection scope of the present invention should be defined by the appended claims.
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| CN104727539B (en) * | 2013-12-19 | 2017-03-15 | 国家电网公司 | Power equipment maintaining operating platform |
| CN103840398B (en) * | 2014-03-05 | 2016-06-29 | 国家电网公司 | Distribution cement pole hot line job platform |
| CN103863974A (en) * | 2014-04-04 | 2014-06-18 | 国家电网公司 | Low-voltage live working vehicle |
| CN106051394A (en) * | 2016-07-18 | 2016-10-26 | 天津众世机电设备有限公司 | Monitor installation device |
| CN106602464A (en) * | 2016-12-20 | 2017-04-26 | 国家电网公司 | Power transmission line steel pipe tower work platform |
| CN112490938A (en) * | 2020-12-31 | 2021-03-12 | 上海东捷建设(集团)有限公司第五分公司 | Double-rail type multifunctional insulating rack device |
| CN114477014A (en) * | 2022-02-10 | 2022-05-13 | 广东电网有限责任公司江门供电局 | Operation auxiliary device for replacing high-voltage metering fuse tube in electrified mode |
| CN114614398B (en) * | 2022-05-11 | 2022-08-02 | 国网山东省电力公司东营供电公司 | Distribution lines switching lifting devices |
| CN116873826B (en) * | 2023-09-06 | 2023-11-14 | 山西晋缘电力化学清洗中心有限公司 | Insulation construction platform based on safe construction of distribution network |
| CN116950487B (en) * | 2023-09-21 | 2023-11-21 | 国网山西省电力公司长治供电公司 | Cross arm and device for on-line monitoring of circuit |
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Owner name: STATE GRID CORPORATION OF CHINA SHANGHAI DONGJIE H Free format text: FORMER OWNER: SHANGHAI DONGJIE HV HOT-LINE OPERATION CO., LTD. Effective date: 20121204 |
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Effective date of registration: 20121204 Address after: 200002 Nanjing East Road, Shanghai, No. 181, No. Applicant after: Shanghai Electric Power Corporation Applicant after: State Grid Corporation of China Applicant after: Shanghai Dongjie Electric Power High-pressure Live Working Co., Ltd. Address before: 200002 Nanjing East Road, Shanghai, No. 181, No. Applicant before: Shanghai Electric Power Corporation Applicant before: Shanghai Dongjie Electric Power High-pressure Live Working Co., Ltd. |
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