CN102623281B - Online detection system for single-capped electrodeless fluorescent lamps - Google Patents
Online detection system for single-capped electrodeless fluorescent lamps Download PDFInfo
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- CN102623281B CN102623281B CN201210100125.2A CN201210100125A CN102623281B CN 102623281 B CN102623281 B CN 102623281B CN 201210100125 A CN201210100125 A CN 201210100125A CN 102623281 B CN102623281 B CN 102623281B
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Abstract
The invention discloses an online detection system for single-capped electrodeless fluorescent lamps, which is characterized in that a test area of a light source aging operating device is provided with a positioning device, and when a detected light source moves to a position at which the positioning device is arranged, the positioning device emits positioning signals; the online detection system is provided with an online testing system for responding to the positioning signals emitted by the positioning device, and a data processing system; in the test area of the light source aging operating device, the online testing system carries out signal acquisition on the detected light source so as to obtain an acquisition signal, and the data processing system carries out data conversion and processing on the acquisition signal; and the data processing system provides an online test control signal. According to the invention, an online test is performed in the aging link of a single-capped electrodeless fluorescent lamp so as to obtain the performance parameters and matching effects of products in real time, thereby facilitating the quality management and control on products.
Description
Technical field
The present invention relates to a kind of detection system for carrying out on-line checkingi to single-end electrodeless fluorescent lamp.
Background technology
Single-end electrodeless fluorescent lamp is environmental protection and energy saving light source of new generation, but in process of production, due to the characteristic of its gaseous discharge lamp, from cleaning, dusting, encapsulation, be vented, be glued to aging, process procedure is many, and with the determination of high-frequency coupler, radio-frequency generator match parameter, each process procedure respectively detection control cannot ensure the accuracy of system matches and the optimization of product parameters, the consistency of its finished product and the quality of parameter generally can only after production terminate, indivedual sampling observation, causes the consistency of product and quality to be difficult to ensure.More cannot carry out quality management to all over products, quality tracing and statistical analysis.
Summary of the invention
The present invention is for solving the problem, a kind of single-end electrodeless fluorescent lamp on-line detecting system is provided, on-line testing is carried out at the ageing link of single-end electrodeless fluorescent lamp, to obtain particular product performance parameters and matching effect in real time, be beneficial to, according to the prioritization scheme providing each technological process and parameter matching after each link material, technique, parameter statistical analysis, carry out quality management and control to product.
The present invention adopts following technical scheme for solving the problem:
The feature of single-end electrodeless fluorescent lamp on-line detecting system of the present invention is:
One positioner is set in the test section of light source ages running gear, when measured light moves to positioner position, sends framing signal by described positioner;
Online Transaction Processing and data handling system for responding the framing signal that described positioner sends is set; In the test section of light source ages running gear, by described Online Transaction Processing, signals collecting is carried out to measured light and obtain collection signal, by described data handling system, data transaction and process are carried out to collection signal; And provide online test control signal by described data handling system.
The feature of single-end electrodeless fluorescent lamp on-line detecting system of the present invention is also to be provided with in described Online Transaction Processing:
One slit shutter, the slit shutter sent when data handling system opens executive signal to slit shutter, and slit shutter performs enabling signal, opens slit shutter; The slit shutter sent when data handling system closes executive signal to slit shutter, and slit shutter performs shutdown signal and closes slit shutter;
One light collector, the light signal that synchronous collection measured light sends when described slit shutter is opened, and exported by optical cable;
One CCD photo-detector and a spectrometer, described CCD photo-detector and spectrometer receive the light signal of the output of light collector jointly; And be sent to data handling system through described CCD photo-detector and spectrometer output optical color parameter signal;
One electric parameter tester, for testing the electrical quantity of measured light and being sent to data handling system.
The feature of single-end electrodeless fluorescent lamp on-line detecting system of the present invention is also:
One power switcher is set; Described power switcher carries out electrical source exchange when data handling system sends power cut signal; Described power switcher makes the working power of measured light switch in following two kinds of modes:
Mode one: measured light is in non-test district, by the first supply line be arranged in light source ages running gear through electronic switch for described measured light provides operation working power;
Mode two: measured light is in test section, by the second supply line be arranged in light source ages running gear through electronic switch for described measured light provides test job power supply, by the electrical quantity of the second supply line described in described electric parameters testing unit inspection, described first supply line and the second supply line separate.
Malfunction monitoring unit is set in described on-line detecting system, for malfunction monitoring and warning.
Compared with the prior art, beneficial effect of the present invention is embodied in:
1, the ageing link that the present invention is directed to single-end electrodeless fluorescent lamp carries out on-line testing, obtains particular product performance parameters in real time, is greatly conducive to the On-line Control of product quality, thus improves the quality of products.
2, the present invention passes through slit shutter, and utilize spectrometer and CCD photo-detector to realize sampling real-time, properties of product test accurately, reliably, testing time is less than 100 milliseconds, can not affect the photochromic electrical quantity of product in omnidistance record production process under the prerequisite that light source ages running gear normally produces.
3, digital data recording system of the present invention can set up file of product to all over products, accomplishes the trackability of product quality.
4, the present invention obtains particular product performance parameters and matching effect in real time, according to the prioritization scheme providing each technological process and parameter matching after each link material, technique, parameter statistical analysis, carries out quality management, statistical analysis to all over products simultaneously.In order to improvement and the control of product quality.
5, the present invention can accelerate research and development of products and quality improvement cycle greatly.
Accompanying drawing explanation
Fig. 1 is that present system forms schematic diagram;
Fig. 2 is sequential chart of the present invention;
Number in the figure: 1 light source ages running gear; 2 measured lights; 3 positioners; 7 data handling systems; 8 malfunction monitoring unit; 21 light collectors; 22 spectrometers; 23 photo-detectors; 24 slit shutters; 26 electric parameter detectors.
Embodiment
See Fig. 1, in the present embodiment, single-end electrodeless fluorescent lamp on-line detecting system arranges a positioner 3 in the test section of light source ages running gear 1, when measured light 2 moves to positioner 3 position, sends framing signal by positioner 3; Light source ages running gear 1 shown in Fig. 1 is for carrying out aging to measured light 2, fixed thereon of measured light 2, and the aging measured light 2 that makes through certain hour reaches stable state.Positioner 3 positions measured light 2 in test section, and sends framing signal to data handling system 7.
In the present embodiment, the Online Transaction Processing for responding the framing signal that positioner 3 sends and data handling system 7 are set; In the test section of light source ages running gear 1, by Online Transaction Processing, signals collecting is carried out to measured light 2 and obtain collection signal, carry out data transaction and process by data handling system 7 pairs of collection signals; And provide online test control signal by data handling system.Fig. 2 is the sequential chart of data handling system, t1<t2<t3<t4LEssT. LTssT.LTt5<t6<t7< t8, wherein t1, t3, t4 and t8 are provided by positioner, in the t1 moment, data handling system sends power cut signal; In the t2 moment, each unit difference transmitter ready signal is to data handling system; In the t3 moment, data handling system sends opens slit shutter signal; In the t4 moment, data handling system sends test synchronization signals; In the t5 moment, spectrometer test and the test of CCD photo-detector terminate and send to be completed signal; In the t6 moment, slit shutter is closed; In the t7 moment, electric parameter tester is completed and sends and is completed signal; In the t8 moment, data handling system sends power switcher switching signal; Complete current light source test and wait for that next light source enters detection zone.
In the present embodiment, executive signal comprises power supply changeover device and is switched to first supply line's signal and be switched to second supply line's signal, slit shutter executive signal, electric parameter tester executive signal, rapid spectrometer executive signal and photo-detector executive signal.Electric parameter tester executive signal, rapid spectrometer executive signal and CCD photo-detector executive signal they have ready signal respectively, equipment sends ready signal and three synchronously start test synchronizing signal form.
Slit shutter 24 is that the slit shutter sent when data handling system opens executive signal to slit shutter, slit shutter performs enabling signal, open slit shutter, the light signal that measured light 2 sends is irradiated to light collector 21, and the light signal that light collector 21 collects passes to spectrometer 22 and CCD photo-detector 23 respectively through optical cable.The slit shutter sent when data handling system closes executive signal to slit shutter, and slit shutter performs shutdown signal and closes slit shutter.
Light collector 21 is light signals that synchronous collection measured light 2 sends when slit shutter 24 is opened, and is exported by optical cable; CCD photo-detector 23 and spectrometer 22 receive the light signal of the output of light collector 21 jointly; And export optical color parameter signal through CCD photo-detector 23 and spectrometer 22 and be sent to data handling system 7; When the ready signal that data handling system 7 sends is to CCD photo-detector executive signal, rapid spectrometer drops into and prepares.Ready rear CCD photo-detector 23 sends ready signal to data handling system.After data handling system 7 receives standby ready signal, send synchronism detection signal after data processing, synchronism detection signal, to CCD photo-detector 23, after signal received by photo-detector 23, starts test light parameter.The optical parameter of test is sent to treatment system 7, and is received by data handling system, processes and preserve; When the ready signal that data handling system sends is to rapid spectrometer executive signal, rapid spectrometer drops into and prepares, ready rear rapid spectrometer 22 sends ready signal and is sent to data handling system, data handling system 7 is after receiving standby ready signal, synchronism detection signal is sent after data processing, synchronism detection signal is sent to rapid spectrometer 22, after rapid spectrometer 22 receives signal, start test light parameter, the optical parameter of test is sent to treatment system 7, and is received by data handling system, processes and preserve.
Electric parameter tester 26 is for testing the electrical quantity of measured light 2 and being sent to data handling system 7.When the ready signal that data handling system sends is to electric parameter tester executive signal, electric parameter tester drops into and prepares, ready rear electric parameter tester 26 sends ready signal to data handling system, data handling system 7 is after receiving standby ready signal, synchronism detection signal is sent through data processing, synchronism detection signal is sent to electric parameter tester 26, after electric parameter tester 26 receives signal, starts to test electrical quantity.The electrical quantity of test is sent to data handling system 7, and is received by data handling system, processes and preserve.
Arrange a power switcher in the present embodiment, power switcher carries out electrical source exchange when data handling system 7 sends power cut signal; Power switcher makes the working power of measured light 2 switch in following two kinds of modes:
Mode one: measured light 2 is in non-test district, by the first supply line be arranged in light source ages running gear through electronic switch for measured light 2 provides operation working power;
Mode two: measured light 2 is in test section, by the second supply line be arranged in light source ages running gear through electronic switch for measured light 2 provides test job power supply, by the electrical quantity of electric parameters testing unit inspection second supply line, the first supply line and the second supply line separate.
In the present embodiment, malfunction monitoring unit 8 is set for malfunction monitoring and warning.System failure detection system is according to the sequential chart t1<t2<t3<t4LEssT. LTssT.LTt5<t6<t7< t8 of data handling system, carry out judging and processing spectral artifacts, analyze and judge, each step outside execution instruction of detection system is dealt into fault detection system and corresponding final controlling element all respectively, each final controlling element is sent to fault detection system the execution result of committed step and practice condition, fault detection system contrasting receiving data and pre-seting data according to system, judged result is abnormal sends alarm signal.
Claims (2)
1. single-end electrodeless fluorescent lamp on-line detecting system, it is characterized in that: in the test section of light source ages running gear (1), a positioner (3) is set, when measured light (2) moves to positioner (3) position, send framing signal by described positioner (3); Online Transaction Processing and data handling system (7) for responding the framing signal that described positioner (3) sends is set; In the test section of light source ages running gear (1), by described Online Transaction Processing, signals collecting is carried out to measured light (2) and obtain collection signal, by described data handling system (7), data transaction and process are carried out to collection signal; And provide online test control signal by described data handling system; Be provided with in described Online Transaction Processing:
One slit shutter (24), the slit shutter sent when data handling system (7) opens executive signal to slit shutter, and slit shutter performs enabling signal, opens slit shutter; The slit shutter sent when data handling system (7) closes executive signal to slit shutter, and slit shutter performs shutdown signal and closes slit shutter;
One light collector (21), the light signal that synchronous collection measured light (2) sends when described slit shutter (24) is opened, and exported by optical cable;
One CCD photo-detector (23) and a spectrometer (22), described CCD photo-detector (23) and spectrometer (22) receive the light signal of the output of light collector (21) jointly; And be sent to data handling system (7) through described CCD photo-detector (23) and spectrometer (22) output optical color parameter signal;
One electric parameter tester (26), for testing the electrical quantity of measured light (2) and being sent to data handling system (7).
2. single-end electrodeless fluorescent lamp on-line detecting system according to claim 1, is characterized in that in described on-line detecting system, arranging malfunction monitoring unit (8), for malfunction monitoring and warning.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510066801.2A CN104681376B (en) | 2012-04-06 | 2012-04-06 | Single-end electrodeless fluorescent lamp on-line detecting system |
| CN201210100125.2A CN102623281B (en) | 2012-04-06 | 2012-04-06 | Online detection system for single-capped electrodeless fluorescent lamps |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210100125.2A CN102623281B (en) | 2012-04-06 | 2012-04-06 | Online detection system for single-capped electrodeless fluorescent lamps |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510066801.2A Division CN104681376B (en) | 2012-04-06 | 2012-04-06 | Single-end electrodeless fluorescent lamp on-line detecting system |
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| CN102623281A CN102623281A (en) | 2012-08-01 |
| CN102623281B true CN102623281B (en) | 2015-03-11 |
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| CN201210100125.2A Expired - Fee Related CN102623281B (en) | 2012-04-06 | 2012-04-06 | Online detection system for single-capped electrodeless fluorescent lamps |
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| CN101135711A (en) * | 2007-10-19 | 2008-03-05 | 北京工业大学 | Photoelectric device parameter monitoring equipment |
| CN101571451A (en) * | 2008-04-28 | 2009-11-04 | 广州市光机电技术研究院 | Device for continuously detecting integrative luminescence properties of light emitting diode (LED) light source |
| CN102072990A (en) * | 2009-11-20 | 2011-05-25 | 西安华科光电有限公司 | Ageing detection device for laser |
| CN202513121U (en) * | 2012-04-06 | 2012-10-31 | 合肥普天节能技术有限公司 | Electrodeless lamp online detecting device |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2280289Y (en) * | 1996-10-21 | 1998-04-29 | 中国科学院生物物理研究所 | Weak light investigating instrument |
| CN1178051C (en) * | 2000-05-22 | 2004-12-01 | 财团法人工业技术研究院 | Brightness testing machine for vehicle lights |
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2012
- 2012-04-06 CN CN201210100125.2A patent/CN102623281B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1696726A (en) * | 2005-05-27 | 2005-11-16 | 韩金龙 | Automated testing system and method for light emitting diode |
| CN101135711A (en) * | 2007-10-19 | 2008-03-05 | 北京工业大学 | Photoelectric device parameter monitoring equipment |
| CN101571451A (en) * | 2008-04-28 | 2009-11-04 | 广州市光机电技术研究院 | Device for continuously detecting integrative luminescence properties of light emitting diode (LED) light source |
| CN102072990A (en) * | 2009-11-20 | 2011-05-25 | 西安华科光电有限公司 | Ageing detection device for laser |
| CN202513121U (en) * | 2012-04-06 | 2012-10-31 | 合肥普天节能技术有限公司 | Electrodeless lamp online detecting device |
Non-Patent Citations (1)
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Owner name: JI XIAODONG Free format text: FORMER OWNER: HEFEI PUTIAN ENGRGY SAVING TECHNOLOGY CO., LTD. Effective date: 20150127 |
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Effective date of registration: 20150127 Address after: Lake Road Shushan District of Hefei City, Anhui Province, No. 168 science 230031 homes 2-1105 Applicant after: Ji Xiaodong Address before: 231145, Baihua Road, Wushan industrial agglomeration, Hefei, Anhui Applicant before: Hefei Putian Engrgy-Saving Technology Co., Ltd. |
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