CN102621963A - Production monitoring system based on client - Google Patents
Production monitoring system based on client Download PDFInfo
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- CN102621963A CN102621963A CN2012100942687A CN201210094268A CN102621963A CN 102621963 A CN102621963 A CN 102621963A CN 2012100942687 A CN2012100942687 A CN 2012100942687A CN 201210094268 A CN201210094268 A CN 201210094268A CN 102621963 A CN102621963 A CN 102621963A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention provides a production monitoring system based on a client, which is capable of collecting data in real time, analyzing the data in real time and simultaneously displaying failure information. The production monitoring system comprises a temperature sensor, a pressure sensor, a humidity sensor, an onsite data collecting module, a real-time data storage module, a data conversion module, a data analyzing module, an alarm module, a report generating module, a display module and a short message prompting module, wherein the temperature sensor, the pressure sensor and the humidity sensor are respectively connected with the input end of the onsite data collecting module, the output end of the onsite data collecting module is connected with the data conversion module, the data conversion module is connected with the real-time data storage module, the real-time data storage module is connected with the data analyzing module, and the data analyzing module is respectively connected with the alarm module, the report generating module, the display module and the short message prompting module.
Description
Technical field
The invention belongs to the client management system field, be applied in the factory information system, relate to a kind of client-based manufacturing monitoring system.
Background technology
Publication number is that the patent of CN101001168A discloses a kind of client management system and method in the Chinese patent; Be applied in through network and be connected in the factory information system of service end and client computer; This client management system comprises: collection module, in order to physical address and Internet communication protocol address corresponding and the computer name of collecting client computer with it; Database, the physical address that stores the collected client computer of this collection module reaches IP corresponding with it address and computer name; And administration module, when this client computer login factory information system, judge whether its physical address is stored in this database, if not, then lock this computing machine and make it can't continue operation, if whether detect the IP address more identical with computer name; If IP address and computer name are inequality, then corresponding IP address and the computer name that is stored in this database are revised as in this IP address and computer name, and restart this client.
But above-mentioned prior art can't be gathered to the data in the factory in real time, carries out data analysis in real time and shows failure message etc. simultaneously.
Summary of the invention
The purpose of this invention is to provide a kind of client-based manufacturing monitoring system, can carry out data acquisition in real time, and data are carried out real-time analysis, show failure message simultaneously.
This client-based manufacturing monitoring system comprises temperature sensor, pressure transducer, humidity sensor, on-site data gathering module, real-time data memory module, data conversion module, data analysis module, alarm module, report generation module, display module, note prompting module; Wherein temperature sensor, pressure transducer, humidity sensor are connected with the input end of on-site data gathering module respectively; The output terminal of on-site data gathering module is connected with data conversion module; Data conversion module and real-time data memory module; The real-time data memory module is connected with data analysis module, and data analysis module is connected with alarm module, report generation module, display module, note prompting module respectively; Temperature sensor, pressure transducer, humidity sensor send temperature, pressure, the humidity information of each position in the production scene to the on-site data gathering module respectively; The on-site data gathering module sends the above-mentioned data that collect to data conversion module; Data conversion module becomes the relational data database data with above-mentioned binary format data-switching; Being about to the above-mentioned data that collect numbers respectively according to the position at scene; Each numbers corresponding one group of temperature, pressure, humidity data, and these data are sent to the real-time data memory module stores; Data analysis module timing scan real-time data memory module; Data to after the scanning are analyzed; Exceed its label of data recording and the position information of preset range for temperature, pressure, humidity information, and send to report generation module, note prompting module and alarm module respectively; The report generation module forms report form with above-mentioned data and sends to display module, and the operator on duty learns the place of fault and makes corresponding judgement according to the information that occurs in the display module; The note prompting module is informed the related personnel through the form that data is sent to the MAS server after receiving data; Alarm module is judged the data value of going beyond the scope after receiving data, three kinds of other warnings of level of corresponding startup, and the field staff makes corresponding measure according to alert level.
Beneficial effect of the present invention:
Manufacturing monitoring system of the present invention can be transformed on the basis of original system, keeps the use habit of original system not change as far as possible; Can take the method implemented step by step during enforcement,, guarantee to realize function corresponding in each stage by system, by function, by the building of module.
Description of drawings
Fig. 1 is the manufacturing monitoring system structure composition frame chart that the present invention is based on client.
Embodiment
For making the object of the invention, technical scheme and advantage clearer; Below in conjunction with accompanying drawing embodiments of the invention are elaborated: present embodiment is being to implement under the prerequisite with technical scheme of the present invention; Provided detailed embodiment and concrete operating process, but protection scope of the present invention is not limited to following embodiment.
As shown in Figure 1; Client-based manufacturing monitoring system of the present invention comprises temperature sensor, pressure transducer, humidity sensor, on-site data gathering module, real-time data memory module, data conversion module, data analysis module, alarm module, report generation module, display module, note prompting module; Wherein temperature sensor, pressure transducer, humidity sensor are connected with the input end of on-site data gathering module respectively; The output terminal of on-site data gathering module is connected with data conversion module; Data conversion module and real-time data memory module; The real-time data memory module is connected with data analysis module, and data analysis module is connected with alarm module, report generation module, display module, note prompting module respectively.
Temperature sensor and humidity sensor adopt integrated Temperature Humidity Sensor module HG04-LTM8690 among the present invention; This module is delivered to the on-site data gathering module with the data that collect, and the on-site data gathering module sends the above-mentioned data that collect to data conversion module; The on-site data gathering module is selected PLC Siemens S7-200, CPU224XP CN for use among the present invention.Integrated 14 inputs of this PLC/10 outputs are totally 24 digital quantity I/O points, and 2 inputs/1 output is totally 3 analog quantity I/O points, can connect 7 expansion modules, largest extension to 168 road digital quantity I/O point or 38 tunnel analog quantity I/O points.22K byte program and data space, 6 high-speed counters (100KHz) independently, the high-speed pulse output of 2 100KHz, 2 RS485 communication/programming ports have PPI communications protocol, MPI communications protocol and free way ability to communicate.
Data conversion module becomes the relational data database data with the binary format data-switching that collects among the present invention; Being about to the above-mentioned data that collect numbers respectively according to the position at scene; Each numbers corresponding one group of temperature, pressure, humidity data, and these data are sent to the real-time data memory module stores.
After receiving data, short breath prompting module of the present invention informs the related personnel through the form that data is sent to the MAS server; So-called MAS service is the AGENT federation that a plurality of AGENT form, and the information of receiving is sent in corresponding phone number or the mailbox through server.
Report generation module of the present invention generates form with monitor data, and the user can check form through login ID on the WEB of client server, can also form be saved as excel form or PDF, and print.
Claims (1)
1. client-based manufacturing monitoring system is characterized in that: comprise temperature sensor, pressure transducer, humidity sensor, on-site data gathering module, real-time data memory module, data conversion module, data analysis module, alarm module, report generation module, display module, note prompting module; Wherein temperature sensor, pressure transducer, humidity sensor are connected with the input end of on-site data gathering module respectively; The output terminal of on-site data gathering module is connected with data conversion module; Data conversion module and real-time data memory module; The real-time data memory module is connected with data analysis module, and data analysis module is connected with alarm module, report generation module, display module, note prompting module respectively; Temperature sensor, pressure transducer, humidity sensor send temperature, pressure, the humidity information of each position in the production scene to the on-site data gathering module respectively; The on-site data gathering module sends the above-mentioned data that collect to data conversion module; Data conversion module becomes the relational data database data with above-mentioned binary format data-switching; Being about to the above-mentioned data that collect numbers respectively according to the position at scene; Each numbers corresponding one group of temperature, pressure, humidity data, and these data are sent to the real-time data memory module stores; Data analysis module timing scan real-time data memory module; Data to after the scanning are analyzed; Exceed its label of data recording and the position information of preset range for temperature, pressure, humidity information, and send to report generation module, note prompting module and alarm module respectively; The report generation module forms report form with above-mentioned data and sends to display module, and the operator on duty learns the place of fault and makes corresponding judgement according to the information that occurs in the display module; The note prompting module is informed the related personnel through the form that data is sent to the MAS server after receiving data; Alarm module is judged the data value of going beyond the scope after receiving data, three kinds of other warnings of level of corresponding startup, and the field staff makes corresponding measure according to alert level.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN2012100942687A CN102621963A (en) | 2012-04-01 | 2012-04-01 | Production monitoring system based on client |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2012100942687A CN102621963A (en) | 2012-04-01 | 2012-04-01 | Production monitoring system based on client |
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| CN102621963A true CN102621963A (en) | 2012-08-01 |
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| CN2012100942687A Pending CN102621963A (en) | 2012-04-01 | 2012-04-01 | Production monitoring system based on client |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2015179998A1 (en) * | 2014-05-29 | 2015-12-03 | 林家亿 | Manufacturing optimization platform and method |
| CN105511434A (en) * | 2015-12-16 | 2016-04-20 | 浙江中烟工业有限责任公司 | Production platform monitoring system with alarm function |
| CN105511424A (en) * | 2015-11-19 | 2016-04-20 | 上海斐讯数据通信技术有限公司 | Production monitoring system and method based on mobile terminal |
| CN109343803A (en) * | 2018-09-19 | 2019-02-15 | 益萃网络科技（中国）有限公司 | Print from the definition method, apparatus, computer equipment and storage medium |
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| US20080109205A1 (en) * | 2006-10-24 | 2008-05-08 | Edsa Micro Corporation | Systems and methods for a real-time synchronized electrical power system simulator for "what-if" analysis and prediction over electrical power networks |
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| CN109343803A (en) * | 2018-09-19 | 2019-02-15 | 益萃网络科技（中国）有限公司 | Print from the definition method, apparatus, computer equipment and storage medium |
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Application publication date: 20120801 |