CN102619174B - Large-span continuous steel truss girder arch pushing device - Google Patents
Large-span continuous steel truss girder arch pushing device Download PDFInfo
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- CN102619174B CN102619174B CN201210075175.XA CN201210075175A CN102619174B CN 102619174 B CN102619174 B CN 102619174B CN 201210075175 A CN201210075175 A CN 201210075175A CN 102619174 B CN102619174 B CN 102619174B
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Abstract
本发明公开了一种大跨度连续钢桁梁带拱顶推装置,包括滑移装置、主顶推系统装置,滑移装置包括有左、右侧纵向滑道梁、滑块,所述左、右侧纵向滑道梁内边沿上分别设有纵向通长限位挡块,滑块的内侧壁顶置于纵向通长限位挡块上,滑块的外侧设有纠偏装置,纠偏装置分为跟踪纠偏装置、固定纠偏装置,从水平连续顶升千斤顶内引出的多根水平牵引索的端部固定连接到C型反力座上,顶举千斤顶的活塞杆正对于钢桁梁下弦节点底部。本发明利用钢桁梁带拱顶推装置实现钢桁梁及柔性拱的顶推就位,使得钢桁梁及柔性拱在顶推施工中整体稳定,线形良好,确保顶推质量。
The invention discloses a large-span continuous steel truss girder belt arch jacking device, which includes a sliding device and a main pushing system device. The sliding device includes left and right longitudinal slideway beams and sliders. The inner edge of the longitudinal slideway beam on the right side is respectively provided with longitudinal full-length limit stops, the inner wall of the slider is placed on the longitudinal full-length limit stop, and the outer side of the slide block is provided with a deviation correction device, which is divided into Tracking deviation correction device, fixed deviation correction device, the ends of multiple horizontal traction cables drawn from the horizontal continuous jacking jack are fixedly connected to the C-type reaction force seat, and the piston rod of the jacking jack is facing the bottom of the lower chord node of the steel truss beam. The invention utilizes the steel truss girder belt arch jacking device to realize the pushing and positioning of the steel truss girder and the flexible arch, so that the steel truss girder and the flexible arch are overall stable during the jacking construction, and the line shape is good, ensuring the quality of the jacking.
Description
技术领域 technical field
本发明涉及涉及桥梁钢结构安装技术领域,特别适用于大跨度钢桁梁带拱多点连续顶推方法施工中一种大跨度连续钢桁梁带拱顶推装置。 The invention relates to the technical field of bridge steel structure installation, and is particularly suitable for a large-span continuous steel truss beam with arch jacking device in the construction of a large-span steel truss beam with arch multi-point continuous jacking method. the
背景技术 Background technique
在钢桥施工中,大跨度钢桁梁往往采用多点连续顶推施工,通过顶升千斤顶拖拉钢桁梁最终完成钢桁梁的安装。 In the construction of steel bridges, long-span steel truss girders are often constructed by multi-point continuous jacking, and the steel truss girders are finally installed by pulling the steel truss girders through jacking jacks. the
目前的钢梁顶推均为桁梁平行弦顶推就位,梁体重心位置较低,顶推装置都是根据钢桁梁重心位置设置顶推滑道及滑块、且无顶推限位装置、适时跟踪纠偏装置及起落梁竖向保护装置。但是,在一些钢桁梁顶推施工中,钢桁梁与柔性拱同步进行顶推,梁体重心位置较高,如果顶推系统无顶推限位装置、适时跟踪纠偏装置及起落梁竖向保护装置,这样既影响钢桁梁的整体稳定,降低施工效率同时也无法满足设计成桥要求。 The current steel girder jacking is all pushed into position parallel to the truss girder, and the center of gravity of the beam is relatively low. The jacking device is set with a jacking slideway and slider according to the position of the center of gravity of the steel truss girder, and there is no jacking limit device, timely tracking and correcting device and vertical protection device for landing beam. However, in some steel truss girder jacking constructions, the steel truss girder and the flexible arch are pushed synchronously, and the center of gravity of the beam is at a higher position. Protective devices, which will not only affect the overall stability of the steel truss girder, reduce construction efficiency, but also fail to meet the design requirements of the bridge. the
发明内容 Contents of the invention
本发明的目的是提供一种大跨度连续钢桁梁带拱顶推装置,即利用钢桁梁带拱顶推装置实现钢桁梁及柔性拱的顶推就位,使得钢桁梁及柔性拱在顶推施工中整体稳定,线形良好,确保顶推质量。 The object of the present invention is to provide a large-span continuous steel truss girder belt vault push device, that is, to use the steel truss beam belt vault push device to realize the pushing of the steel truss beam and flexible arch in place, so that the steel truss beam and flexible arch In the jacking construction, the overall stability and good line shape ensure the quality of jacking. the
本发明采用的技术方案如下: The technical scheme that the present invention adopts is as follows:
一种大跨度连续钢桁梁带拱顶推装置,包括滑移装置、主顶推系统装置,所述滑移装置包括有左、右侧纵向滑道梁、滑块,所述左、右侧纵向滑道梁内边沿上分别设有纵向通长限位挡块,滑块的内侧壁顶置于纵向通长限位挡块上,滑块的外侧设有纠偏装置,纠偏装置分为跟踪纠偏装置、固定纠偏装置,固定纠偏装置包括有支座以及水平固定于支座上的固定纠偏油缸,固定纠偏油缸的活塞杆顶压于滑块的外侧壁上,跟踪纠偏装置包括有放置于左、右侧纵向滑道梁上的纠错轨道,纠错轨道上滑动设置有跟踪纠偏支座,跟踪纠偏支座上安装有跟踪纠偏油缸,跟踪纠偏油缸的活塞杆顶压于滑块的外侧壁上;所述主顶推系统装置包括有分别固定安装于左、右侧纵向滑道梁前端的水平连续顶升千斤顶位于左、右侧纵向滑道梁上表面的竖向顶举千斤顶以及夹持于钢桁梁上的C型反力座,水平连续顶升千斤顶为穿心式千斤顶,从水平连续顶升千斤顶内引出的多根水平牵引索的端部 固定连接到C型反力座上,所述竖向顶举千斤顶的活塞杆正对于钢桁梁下弦节点底部。 A long-span continuous steel truss girder belt vault push device, including a sliding device and a main pushing system device, the sliding device includes left and right longitudinal slideway beams and sliders, and the left and right The inner edge of the longitudinal slideway beam is respectively provided with longitudinal full-length limit stops, the inner wall of the slider is placed on the longitudinal full-length limit stop, and the outer side of the slider is provided with a correction device, which is divided into tracking and correction device, fixed deviation correction device, the fixed deviation correction device includes a support and a fixed deviation correction oil cylinder fixed horizontally on the support, the piston rod of the fixed deviation correction oil cylinder is pressed against the outer wall of the slider, and the tracking deviation correction device includes a position on the left, The error correction track on the right longitudinal slideway beam, the error correction track is slidingly provided with a tracking deviation correction support, and a tracking deviation correction oil cylinder is installed on the tracking deviation correction support, and the piston rod of the tracking deviation correction oil cylinder presses against the outer wall of the slider The main jacking system device includes a horizontal continuous jacking jack fixed on the front ends of the left and right longitudinal slideway beams, a vertical jacking jack on the upper surface of the left and right longitudinal slideway beams, and a jack clamped on the The C-shaped reaction seat on the steel truss beam, the horizontal continuous jacking jack is a through-hole jack, and the ends of multiple horizontal traction cables drawn from the horizontal continuous jacking jack are fixedly connected to the C-shaped reaction seat. The piston rod of the above-mentioned vertical lifting jack is right at the bottom of the lower chord node of the steel truss girder. the
所述左、右侧纵向滑道梁顶面上铺设有纵向不锈钢主滑道。 A longitudinal stainless steel main slideway is laid on the top surface of the left and right longitudinal slideway beams. the
所述左、右侧纵向滑道梁端部设置有起落保护支墩,起落保护支墩小于滑块的高度。 The ends of the left and right longitudinal slideway beams are provided with lifting and falling protection buttresses, and the lifting and falling protection buttresses are smaller than the height of the slider. the
所述水平连续顶升千斤顶、C型反力座上均设有数量相同的夹持器夹紧水平牵引索。 Both the horizontal continuous jacking jack and the C-shaped reaction seat are provided with the same number of grippers to clamp the horizontal traction cables. the
所述水平连续顶升千斤顶最大行程为170mm。 The maximum stroke of the horizontal continuous jacking jack is 170mm. the
所述滑块底端面上固定设有聚四氟乙烯板,聚四氟乙烯板与纵向不锈钢主滑道之间的动摩擦系数为0.06-0.1。 A polytetrafluoroethylene plate is fixed on the bottom surface of the slider, and the dynamic friction coefficient between the polytetrafluoroethylene plate and the longitudinal stainless steel main slideway is 0.06-0.1. the
所述C型反力座的下端与钢桁梁下弦杆的底板固定连接,C型反力座的上端与钢桁梁下弦杆的顶板夹持有顶紧油缸。 The lower end of the C-shaped reaction seat is fixedly connected to the bottom plate of the lower chord of the steel truss beam, and the upper end of the C-shaped reaction seat is clamped with the top plate of the lower chord of the steel truss beam to hold a jacking cylinder. the
与已有技术相比,本发明的优点是: Compared with prior art, advantage of the present invention is:
1、本发明针对钢桁梁带拱顶推特点设置限位挡块及纠偏装置,使钢桁梁及柔性拱在顶推过程中整体稳定、成桥线形满足设计要求。 1. According to the characteristics of steel truss girders with arches, the present invention sets limit stops and correction devices, so that steel trusses and flexible arches are overall stable during the process of pushing, and the bridge alignment meets the design requirements. the
2、本发明设置适时跟踪纠偏装置能够很好的控制及调整钢桁梁及柔性拱顶推时的平面位置、确保成桥质量满足规范要求。 2. The timely tracking and correcting device provided by the present invention can well control and adjust the plane position of the steel truss girder and the flexible vault when pushed, and ensure that the quality of the completed bridge meets the specification requirements. the
3、本发明设置梁拱起落保护装置能够很好的确保钢桁梁柔性拱起落梁时的安全要求。 3. The girder arch lifting and falling protection device provided in the present invention can well ensure the safety requirements when the steel truss girder flexibly arches and rises and falls. the
4、本发明多种功能综合,最大限度地节约了成本、简化了施工。 4. The present invention integrates multiple functions, saves cost to the greatest extent, and simplifies construction. the
附图说明 Description of drawings
图1为本发明平面布置示意图。 Fig. 1 is a schematic diagram of the layout of the present invention. the
图2为本发明立面布置示意图。 Fig. 2 is a schematic diagram of the elevation layout of the present invention. the
图3为本发明限位挡块及适时跟踪纠偏装置布置示意图。 Fig. 3 is a schematic diagram of the layout of the limit stopper and the timely tracking and deviation correction device of the present invention. the
图4为本发明固定纠偏油缸布置示意图。 Fig. 4 is a schematic diagram of the arrangement of the fixed deviation correcting oil cylinder of the present invention. the
图5为本发明起落保护支墩布置示意图。 Fig. 5 is a schematic diagram of the layout of the landing protection pier of the present invention. the
图6为本发明水平连续顶升千斤顶布置示意图。 Fig. 6 is a schematic diagram of the layout of the horizontal continuous jacking jacks of the present invention. the
图7为本发明横向纠偏千斤顶及纵向顶举千斤顶布置示意图。 Fig. 7 is a schematic diagram of the layout of the horizontal deviation correction jack and the vertical jacking jack of the present invention. the
具体实施方式 Detailed ways
参见附图,一种大跨度连续钢桁梁带拱顶推装置,包括滑移装置、主顶推系统装置,滑移装置包括有左、右侧纵向滑道梁1、2、滑块3,左、右侧纵向滑道梁1、2内边沿上分别设有纵向通长限位挡块4,滑块3的内侧壁顶置于纵向通长限位挡块4上,左、右侧纵向滑道梁顶面上铺设有纵向不锈钢主滑道,左、右侧纵向滑道梁端部设置有起落保护支墩5,起落保护支墩5小于滑块3的高度,滑块的外侧设有纠偏装置,纠偏装置分为跟踪纠偏装置、固定纠偏装置,固定纠偏装置包括有支座6以及水平固定于支座6上的固定纠偏油缸7,固定纠偏油缸7的活塞杆顶压于滑块3的外侧壁上,滑块底端面上固定设有聚四氟乙烯板,聚四氟乙烯板与纵向不锈钢主滑道之间的动摩擦系数为0.06-0.1,跟踪纠偏装置包括有放置于左、右侧纵向滑道梁上的纠错轨道11,纠错轨道11上滑动设置有跟踪纠偏支座12,跟踪纠偏支座12上安装有跟踪纠偏油缸13,跟踪纠偏油缸的活塞杆顶压于滑块的外侧壁上;主顶推系统装置包括有分别固定安装于左、右侧纵向滑道梁1、2前端的水平连续顶升千斤顶8位于左、右侧纵向滑道梁上表面的竖向顶举千斤顶9、以及夹持于钢桁梁上的C型反力座10,水平连续顶升千斤顶为穿心式千斤顶,水平连续顶升千斤顶最大行程为170mm,从水平连续顶升千斤顶内引出的多根水平牵引索14的端部固定连接到C型反力座10上,C型反力座的下端与钢桁梁下弦杆的底板固定连接,C型反力座的上端与钢桁梁下弦杆的顶板夹持有顶紧油缸,水平连续顶升千斤顶、C型反力座上均设有数量相同的夹持器夹紧水平牵引索,所述竖向顶举千斤顶的活塞杆正对于钢桁梁下弦节点底部。
Referring to the accompanying drawings, a large-span continuous steel truss girder belt vault push device includes a sliding device and a main pushing system device. The sliding device includes left and right
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| CN103205935B (en) * | 2013-03-11 | 2015-06-24 | 中交武汉港湾工程设计研究院有限公司 | Automatic pushing system for modular steel truss and construction technology for automatic pushing system |
| CN103397603B (en) * | 2013-04-28 | 2015-04-08 | 李勇 | Bridge magnetic levitation pushing system and two-stage cantilever manufacturing method |
| CN103911953B (en) * | 2014-04-14 | 2015-10-28 | 上海市机械施工集团有限公司 | The combination thrustor installed for overhead, bridge and not intermittently pushing method |
| CN105201224A (en) * | 2015-10-12 | 2015-12-30 | 中铁四局集团钢结构有限公司 | Incremental launching construction lateral deviation control device |
| CN105544401A (en) * | 2016-01-07 | 2016-05-04 | 中铁四局集团钢结构有限公司 | Overweight combined highway and railway bridge rigid suspending cable stiffened continuous steel trussed beam pushing device with stiffening string |
| CN105908637A (en) * | 2016-06-17 | 2016-08-31 | 贵州路桥集团有限公司 | Walking pushing system |
| CN107521936B (en) * | 2017-08-25 | 2024-02-09 | 中国化学工程第十三建设有限公司 | Conveying device and method for large heavy-duty metal components |
| CN110158472B (en) * | 2019-04-28 | 2021-12-21 | 中交第二航务工程局有限公司 | Modular multifunctional walking type pushing equipment |
| CN113818359B (en) * | 2021-09-24 | 2023-05-23 | 柳州欧维姆机械股份有限公司 | Walking type pushing construction method and application of large-sized component |
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Address after: 230022 No. 388 East Huanhu Road, Shushan District, Hefei City, Anhui Province Patentee after: China Railway Fourth Bureau Group Steel Structure Construction Co.,Ltd. Address before: 230022 No. 388 East Huanhu Road, Shushan District, Hefei City, Anhui Province Patentee before: Steel Structure Co., Ltd. of China Tiesiju Civil Engineering Group |
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