CN102615831A - Honeycomb inclined tube molding device and method - Google Patents
Honeycomb inclined tube molding device and method Download PDFInfo
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- CN102615831A CN102615831A CN2012100863308A CN201210086330A CN102615831A CN 102615831 A CN102615831 A CN 102615831A CN 2012100863308 A CN2012100863308 A CN 2012100863308A CN 201210086330 A CN201210086330 A CN 201210086330A CN 102615831 A CN102615831 A CN 102615831A
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Abstract
The invention discloses a honeycomb inclined tube molding device, comprising a honeycomb inclined tube molding machine, wherein a plastic extruder is arranged at one side of the honeycomb inclined tube molding machine; the other side of the honeycomb inclined tube molding machine is provided with a tractor; the honeycomb inclined tube molding machine comprises an upper mould fixing plate (1) and a lower mould fixing plate (2); an extruding channel is arranged between the upper mould fixing plate (1) and the lower mould fixing plate (2); an extruding channel inlet of the extruding channel is aligned to the plastic extruder; an extruding channel outlet of the extruding channel is aligned to the tractor; a lifting device (3) is arranged below the lower mould fixing plate (2); a lifting rod (31) is arranged above the lifting device (3); and the lifting rod (31) passes through the lower mould fixing plate (2) and is fixedly connected with the lower surface of the upper mould fixing plate (1).
Description
Technical field
The present invention relates to a kind of honeycomb inclined-tube shaped device and method.
Background technology
With " shallow layer precipitating " principle is the tube settling device of theoretical foundation, because of its good deposition efficiency, in feedwater or drainage system, is widely used.Along with improving constantly of water technology, conventional plastic honeycomb inclined-tube processing technology and equipment can't satisfy the technological requirement of the water treatment of various complicacies.
The moulding of conventional plastic (PP, PE, PVC, ABS or HIPS) honeycomb inclined-tube generally is to adopt earlier the plastic grain warm-up mill to be pressed into flat board or thin slice, and post bake more laterally is rolled into the technology of half hexagon sheet material through the chain type press strip.Because the restriction of roll unit, at present, the oblique length of plastic honeycomb inclined tube both domestic and external does not all surpass 1500mm.Engineering of water treatment needs the sheet material that the 1500mm more than three sections is tiltedly long to be stitched together if adopt the tiltedly long plastic honeycomb inclined tube of 2300～5200mm, just can reach the technology instructions for use.The plastic honeycomb inclined tube that is stitched together, one, jointing positions has retaining mud face, unfavorable deposition is glided, and has a strong impact on sedimentation effect; Two, jointing positions insufficient strength is difficult to adapt to the work load of ultra oblique long plastic honeycomb inclined tube.
Also having a kind of processing technology is to extrude the regular hexagon single tube with extruder, and then with the block of the combination of some regular hexagon single tubes, welding or bonding one-tenth 1000mm * 1000mm.The shortcoming of this processing technology: 1, overlapping limit is many, same 1m
2The plastic honeycomb inclined tube need many consumptive materials 1/3; 2, need be assembled into block before the regular hexagon single tube dispatches from the factory, and individual half hexagon sheet material can be transported to assembled on site.1m
2After the regular hexagon single tube was assembled into block, its freight rate was that individual half hexagon sheet material is transported to assembled on site and becomes 1m
29 times of honeycomb inclined-tube block, and damaged easily during transportation; 3, the regular hexagon single tube be assembled into block time-consuming bothersome, production efficiency is low, labour cost is high.This processing technology is come although can extrude the regular hexagon single tube of endless in theory.But, because above-mentioned three comparatively outstanding drawbacks have seriously restricted it and have applied.
The patent No. is 201010122108, and name is called water treatment with stainless steel honeycomb inclined-tube wave plate forming method and shaped device.Be that stainless steel plain film wheel rolling clod wash is deformed into alternate isosceles trapezoid or square wave; Each ripple wheel roll forming is deepened distortion gradually by some passages; It is characterized in that wave plate forming is that wheel is rolled into cardiac wave in the template width earlier; Then to each ripple of both sides symmetries downsea next round roll forming, in the moulding not the moulding both sides be free state, keep the above together typing that continues behind each Waveform shaping at least.Stainless steel material costs an arm and a leg, and complex manufacturing technology is difficult to apply.Its former is the steel plate cold bending rolling mill.
Summary of the invention
The technical problem that the present invention will solve provides a kind of honeycomb inclined-tube shaped device and method of confirming the elongation length of honeycomb inclined-tube along with needs.
In order to solve the problems of the technologies described above, the present invention provides a kind of honeycomb inclined-tube shaped device and method, comprises the honeycomb inclined-tube make-up machine, and said honeycomb inclined-tube make-up machine one side is provided with plastic extruder, and the opposite side of said honeycomb inclined-tube make-up machine is provided with hauling machine; Said honeycomb inclined-tube make-up machine comprises upper mould fixed plate and counterdie fixed head; Be provided with between said upper mould fixed plate and the counterdie fixed head and extrude passage, said extrude passage extrude feeder connection over against plastic extruder, said extrude passage extrude channel outlet over against hauling machine; Said counterdie fixed head below is provided with lifting device, and said lifting device top is provided with lifting arm, and said lifting arm runs through the counterdie fixed head, fixes with the lower surface of upper mould fixed plate.
As the improvement to honeycomb inclined-tube shaped device of the present invention: the said passage of extruding comprises at least two last extrusion die that is parallel to each other and the following extrusion die of at least one; The said shaft section of going up extrusion die is inverted antiparallelogram; Go up the lower surface that extrusion die is fixed on upper mould fixed plate for said two, correspond to two spaces of going up between the extrusion die, extrusion die down is set on the counterdie fixed head, said extrusion die down and two void shape that go up between the extrusion die match.
As further improvement: go up the extrusion dies left side for described two, forming on the axis at 60 degree angles, be provided with the last extrusion die of another one with last extrusion die to honeycomb inclined-tube shaped device of the present invention; Described two right sides of going up extrusion die are forming on the axis at 60 degree angles with last extrusion die, are provided with another last extrusion die; Correspond to two and go up extrusion die, the last extrusion die of another one and the space between another the last extrusion die, the counterdie fixed head is provided with corresponding extrusion die down.
As the further improvement to honeycomb inclined-tube shaped device of the present invention: the upper surface of said counterdie fixed head is provided with stop.
As further improvement: be provided with hair-dryer between said honeycomb inclined-tube make-up machine and the hauling machine to honeycomb inclined-tube shaped device of the present invention.
The method of honeycomb inclined-tube moulding: plastic extruder plastic granule heating extrusion calendaring becomes plastic tab; Power by plastic extruder extrusion plastic thin slice; Plastic tab is pushed extruding in the passage of honeycomb inclined-tube make-up machine automatically, again by manually plastic tab being fixed on the hauling machine; The height of adjustment stop starts lifting device, and lifting arm begins to move downward, and drives upper mould fixed plate by lifting arm and moves downward, and after upper mould fixed plate touched stop, lifting device was out of service automatically; Hauling machine begins to start, and plastic tab is pulled out extrude passage, when sufficient length is arranged, stops the operation of hauling machine.
The honeycomb inclined-tube that honeycomb inclined-tube shaped device of the present invention and method are made can be confirmed the length of elongation along with needs; And the product of output all is half hexagonal product; As long as two and half hexagonal products are fitted relatively; Just can form a hexagonal complete honeycomb inclined-tube; Honeycomb inclined-tube than being produced by original process units and production method more durable (honeycomb inclined-tube of lengthening no longer needs two splicings) is practiced thrift the volume (go out hexagonal process units with Direct Production and production method is compared) of stacking, minimizing cost of transportation more than the general process units and the honeycomb inclined-tube of production method production.
Description of drawings
Do further explain below in conjunction with the accompanying drawing specific embodiments of the invention.
Fig. 1 is a honeycomb inclined-tube make-up machine perspective view of the present invention;
Fig. 2 is the front view of Fig. 1;
Fig. 3 is the left view of Fig. 2;
Fig. 4 is the structural representation of the counterdie fixed head 2 among Fig. 1;
Fig. 5 is the structural representation of the upper mould fixed plate 1 among Fig. 1;
Fig. 6 is the structure for amplifying sketch map of the counterdie fixed head 2 among Fig. 1 when using with upper mould fixed plate 1.
The specific embodiment
By shown in Figure 1, the honeycomb inclined-tube make-up machine comprises upper mould fixed plate 1 and counterdie fixed head 2; Between upper mould fixed plate 1 and counterdie fixed head 2, be provided with and extrude passage, the feeder connection of extruding of extruding passage faces plastic extruder, and the channel outlet of extruding of extruding passage faces hauling machine;
Extrude passage and comprise that quantity is that to be at least two last extrusion die 11 and quantity be one following extrusion die 21; As shown in Figure 5, in the honeycomb inclined-tube shaped device and method of patent of the present invention, the quantity of last extrusion die 11 is 8; The shaft section of last extrusion die 11 is inverted antiparallelogram, and the shaft section of following extrusion die 21 is identical with two shaft sections of going up the space between the extrusion dies 11, for the antiparallelogram of just putting; Go up the lower surface that extrusion die 11 all is fixed on upper mould fixed plate 1 for 8, and 8 are parallel to each other between the extrusion die 11 upward; Wherein two of the middle last extrusion dies 11 are identical length; The left side of extrusion die 11 on two of middle; Along going up extrusion die 11 (being that these three the preceding points of going up extrusion die 11 all distribute along the axis at 60 degree angles) with two fixing three of axis going up 11 one-tenth 60 degree angles of extrusion die of middle; The right side of extrusion die 11 on two of middle is along going up extrusion die 11 (being that these three the remaining preceding points of going up extrusion die 11 all distribute along the axis at 60 degree angles) with two fixing remaining three of axis going up 11 one-tenth 60 degree angles of extrusion die of middle; Correspond to 8 spaces of going up between the extrusion die 11, fixing 7 following extrusion dies 21 on counterdie fixed head 2; Counterdie fixed head 2 belows are fixed with lifting device 3 (pneumatic lifter), and lifting device 3 is provided with supporting lifting arm 31, and lifting arm 31 runs through counterdie fixed head 2, fix with the lower surface of upper mould fixed plate 1.
The upper surface of counterdie fixed head 2 is provided with stop 22.Be provided with hair-dryer (in the honeycomb inclined-tube moulding, using the hair-dryer cooling) between honeycomb inclined-tube make-up machine and the hauling machine.
During actual the use, step is following:
1, plastic extruder with plastic granule heat extrusion calendaring become plastic tab (the calendering process in; Use is built in the heat sink cooling on the plastic extruder; Guarantee plastic tab in the extrusion plastic extruder, temperature is controlled at 100 deg.c, and this is existing known technology).
2, the plastic tab extruded of plastic extruder gets into and extrudes in the passage (power of extruding during through plastic extruder extrusion plastic thin slice, feed extrude in the passage) with plastic tab from extruding feeder connection.
3, manually will extrude plastic tab in the passage through the operator moves the hauling machine place to and fixes.
4, according to the size of the honeycomb inclined-tube of required processing, and the height of adjustment stop 22 (stop 22 adjustment high more, honeycomb inclined-tube is dark more, stop 22 adjustment low more, honeycomb inclined-tube is shallow more).
5, start lifting device 3, in the lifting arm 31 income lifting devices 3, lifting arm 31 drives upper mould fixed plate 1 and moves downward.When upper mould fixed plate 1 lower surface touched stop 22, lifting device 3 stopped to shrink lifting arm 31 (when lifting device 3 stops to shrink lifting arm 31, form between last extrusion die 11 and the following extrusion die 21 and extrude passage).
6, start hauling machine, hauling machine begins to draw plastic tab.
7, start hair-dryer, will pass through the plastic tab cooling typing of hair-dryer top.
8, as required length is blocked the plastic tab (length can be fixed by operator oneself, length that can be unlimited) after the typing.
9, two honeycomb inclined-tubes of making moulding are inter-adhesive, just can form a complete honeycomb inclined-tube.
Width be the plastic tab of 1450mm get in the inclined tube make-up machine extrude passage the time; Can tightly be attached to down the upper surface of extrusion die 21; The after-contraction because plastic tab is caught a cold; The plastic tab that original width is 1450mm becomes the plastic tab that width is the moulding of 1000mm (shape of extrusion die 21 forms antiparallelogram because plastic tab will be fitted down, has reduced the width of 450mm).
All extrusion dies 11 on Comparative Examples 1, upper mould fixed plate 1 lower surface are isometric, and all on counterdie fixed head 2 upper surfaces extrusion die 21 down are isometric, and other parts are provided with fully with embodiment 1.
In actual mechanical process, when proceeding to the step 2 among the embodiment 1,, cause plastic sheeting to enter into and extrude in the passage because it is isometric to descend extrusion die 21 to be.
After experiment, the range estimation experimental result is learnt, uses honeycomb inclined-tube shaped device and method in the Comparative Examples 1, and the yield rate of product is 98%, and uses honeycomb inclined-tube shaped device and method among the embodiment 1, and the yield rate of product is 99.5%.
Comparative Examples 2, with in the background technology first section content as a comparison the example 2.
Comparative Examples 2 is compared with embodiment 1, and the oblique length of the plastic honeycomb inclined tube in the Comparative Examples 2 all fails to surpass 1500mm, when needs use long plastic honeycomb inclined tube, all needs splicing; And the plastic honeycomb inclined tube among the embodiment 1 can be confirmed length according to the needs that reality is used, and when re-using the plastic honeycomb inclined tube above 1500mm, need not to splice (can disposal molding) again.
Data according to the experiment acquisition; The plastic honeycomb inclined tube that the equipment of use Comparative Examples 2 and method are made in actual use; Unserviceable probability is 2% (because two retaining mud face places that the plastic honeycomb inclined tube is spliced to form owing to accumulated too much pollutant; So have a lot of pollutant accumulations at retaining mud face place; And the unserviceable result is here obtained by range estimation), and the plastic honeycomb inclined tube that equipment in embodiment 1 and method are made is in actual use, unserviceable probability is 0.5% owing to accumulated too much pollutant.
Comparative Examples 3, with in the background technology second section content as a comparison the example 3.
In the actual mechanical process, learnt by range estimation that the regular hexagon single tube of making in the Comparative Examples 3 is formed the inclined tube of regular hexagon, the inclined tube quantity that every cubic metre space can be deposited is 10.Damage rate in transit is 2% (owing to receive under the effect of weight or other pressure, the pipe of regular hexagon is easy to damage, and the result value of damage obtains for range estimation).
The plastic honeycomb inclined tube of making among the embodiment 1 is learnt that by range estimation the every cubic metre of quantity that can deposit is 48 (per two plastic honeycomb inclined tubes match and can form a regular hexagon inclined tube).Damage rate in transit is 0.5% (in transit, need the plastic honeycomb inclined tube be folded into hexagon relatively, so receive under the effect of weight or other pressure, also be not easy damage).
At last, it is also to be noted that what more than enumerate only is a specific embodiment of the present invention.Obviously, the invention is not restricted to above embodiment, many distortion can also be arranged.All distortion that those of ordinary skill in the art can directly derive or associate from content disclosed by the invention all should be thought protection scope of the present invention.
Claims (6)
1. the honeycomb inclined-tube shaped device comprises the honeycomb inclined-tube make-up machine, and said honeycomb inclined-tube make-up machine one side is provided with plastic extruder, and the opposite side of said honeycomb inclined-tube make-up machine is provided with hauling machine; It is characterized in that: said honeycomb inclined-tube make-up machine comprises upper mould fixed plate (1) and counterdie fixed head (2);
Be provided with between said upper mould fixed plate (1) and the counterdie fixed head (2) and extrude passage, said extrude passage extrude feeder connection over against plastic extruder, said extrude passage extrude channel outlet over against hauling machine;
Said counterdie fixed head (2) below is provided with lifting device (3), and said lifting device (3) top is provided with lifting arm (31), and said lifting arm (31) runs through counterdie fixed head (2), fixes with the lower surface of upper mould fixed plate (1).
2. honeycomb inclined-tube shaped device according to claim 1 is characterized in that: the said passage of extruding comprises at least two last extrusion die (11) that is parallel to each other and the following extrusion die (21) of at least one; The said shaft section of going up extrusion die (11) is inverted antiparallelogram;
Go up the lower surface that extrusion die (11) is fixed on upper mould fixed plate (1) for said two; Correspond to two spaces of going up between the extrusion die (11); Extrusion die (21) down is set on counterdie fixed head (2), and shape and two shapes that go up the space between the extrusion die (11) of said extrusion die (21) down match.
3. honeycomb inclined-tube shaped device according to claim 2 is characterized in that: go up extrusion die (11) left side, forming on the axis at 60 degree angles with last extrusion die (11), be provided with the last extrusion die (11) of another one for described two; Described two right sides of going up extrusion die (11) forming on the axis at 60 degree angles with last extrusion die (11), are provided with another last extrusion die (11); Correspond to two and go up extrusion die (11), the last extrusion die (11) of another one and the space between another the last extrusion die (11), counterdie fixed head (2) is provided with corresponding extrusion die (21) down.
4. honeycomb inclined-tube shaped device according to claim 3 is characterized in that: the upper surface of said counterdie fixed head (2) is provided with stop (22).
5. honeycomb inclined-tube shaped device according to claim 4 is characterized in that: be provided with hair-dryer between said honeycomb inclined-tube make-up machine and the hauling machine.
6. the method for honeycomb inclined-tube moulding; It is characterized in that: plastic extruder plastic granule heating extrusion calendaring becomes plastic tab; Power by plastic extruder extrusion plastic thin slice; Plastic tab is pushed extruding in the passage of honeycomb inclined-tube make-up machine automatically, again by manually plastic tab being fixed on the hauling machine;
The height of adjustment stop (22) starts lifting device (3), and lifting arm (31) begins to move downward, and drives upper mould fixed plate (1) by lifting arm (31) and moves downward, and after upper mould fixed plate (1) touched stop (22), lifting device (3) was out of service;
Hauling machine begins to start, and plastic tab is pulled out extrude passage, when sufficient length is arranged, stops the operation of hauling machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210086330.8A CN102615831B (en) | 2012-03-28 | 2012-03-28 | Honeycomb inclined tube molding device and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210086330.8A CN102615831B (en) | 2012-03-28 | 2012-03-28 | Honeycomb inclined tube molding device and method |
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| CN102615831A true CN102615831A (en) | 2012-08-01 |
| CN102615831B CN102615831B (en) | 2014-04-23 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102785358A (en) * | 2012-08-30 | 2012-11-21 | 台州中昌水处理设备有限公司 | Processing device and processing method of forming sheet for lengthened polypropylene honeycombed inclined tube |
| CN105666861A (en) * | 2014-09-30 | 2016-06-15 | 三纬国际立体列印科技股份有限公司 | Three-dimensional printing device |
| CN108788506A (en) * | 2018-06-26 | 2018-11-13 | 陕西清川环保工程有限公司 | A kind of inclined tube welding procedure |
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| GB1479656A (en) * | 1975-03-06 | 1977-07-13 | Mono Pumps Ltd | Biological filtration element |
| JPH02293084A (en) * | 1989-05-08 | 1990-12-04 | Tokyu Constr Co Ltd | Method for setting sewage treating hollow-fiber membrane |
| CN2626982Y (en) * | 2003-07-19 | 2004-07-21 | 金立生 | Stainless steel pipe chute |
| CN101817039A (en) * | 2010-03-02 | 2010-09-01 | 江苏瑞盛水处理有限公司 | Stainless steel honeycomb inclined-tube wave plate forming method for water treatment and forming device |
| CN202608064U (en) * | 2012-03-28 | 2012-12-19 | 杭州萧山大通塑化有限公司 | Honeycombed inclined tube forming device |
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2012
- 2012-03-28 CN CN201210086330.8A patent/CN102615831B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1479656A (en) * | 1975-03-06 | 1977-07-13 | Mono Pumps Ltd | Biological filtration element |
| JPH02293084A (en) * | 1989-05-08 | 1990-12-04 | Tokyu Constr Co Ltd | Method for setting sewage treating hollow-fiber membrane |
| CN2626982Y (en) * | 2003-07-19 | 2004-07-21 | 金立生 | Stainless steel pipe chute |
| CN101817039A (en) * | 2010-03-02 | 2010-09-01 | 江苏瑞盛水处理有限公司 | Stainless steel honeycomb inclined-tube wave plate forming method for water treatment and forming device |
| CN202608064U (en) * | 2012-03-28 | 2012-12-19 | 杭州萧山大通塑化有限公司 | Honeycombed inclined tube forming device |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102785358A (en) * | 2012-08-30 | 2012-11-21 | 台州中昌水处理设备有限公司 | Processing device and processing method of forming sheet for lengthened polypropylene honeycombed inclined tube |
| CN105666861A (en) * | 2014-09-30 | 2016-06-15 | 三纬国际立体列印科技股份有限公司 | Three-dimensional printing device |
| CN105666861B (en) * | 2014-09-30 | 2018-04-13 | 三纬国际立体列印科技股份有限公司 | Three-dimensional printing device |
| CN108788506A (en) * | 2018-06-26 | 2018-11-13 | 陕西清川环保工程有限公司 | A kind of inclined tube welding procedure |
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| CN102615831B (en) | 2014-04-23 |
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Effective date of registration: 20170330 Address after: Xiaoshan District of Hangzhou City, Zhejiang province 311201 Qian Zhen Shan Lian Cun (Xia Shandai) Patentee after: Hangzhou Jingyuan environmental protection equipment Co. Address before: 311201 Hangzhou, Xiaoshan District, Xintang street village children in the village Patentee before: Hangzhou Xiaoshan Datong Plastic Co., Ltd. |
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