CN102605628B - Fabric for individual protective clothing and preparation method of fabric - Google Patents
Fabric for individual protective clothing and preparation method of fabric Download PDFInfo
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- CN102605628B CN102605628B CN 201210047517 CN201210047517A CN102605628B CN 102605628 B CN102605628 B CN 102605628B CN 201210047517 CN201210047517 CN 201210047517 CN 201210047517 A CN201210047517 A CN 201210047517A CN 102605628 B CN102605628 B CN 102605628B
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Abstract
The invention provides a fabric for individual protective clothing, which is composed of a framework material and an attachment material. The framework material is brocade silk fiber, and the attachment material is a rubber mixture. The rubber mixer is composed of neoprene, silicon rubber and a compounding agent. The preparation method comprises the steps of: putting the neoprene, the silicon rubber, magnesium oxide, zinc oxide, antimonous oxide, chlorinated paraffin, aluminium hydroxide, an anti-aging agent and an accelerating agent in a rubber muller to obtain a rubber compound; adding the rubber compound into gasoline, then adding dibenzoyl peroxide for an reaction for 4 hours, and then adding active carbon to form a gummy rubber mixture; and finally, coating the gummy rubber mixture on the surface of the brocade silk fiber and putting the brocade silk fiber on a flat vulcanizing machine for vulcanizing treatment so as to obtain the fabric of the individual protective clothing. Thefabric prepared by the method has the advantages of relatively light weight per unit area, flame retardance, gas defense, good mechanical property, comfort in wear, simple production process, easy implementation and low raw material cost, and is suitable for fire scene where multiple toxic gases are generated.
Description
Technical field
The invention belongs to individual protection clothes fabric field, what be specifically related to is a kind of individual protection clothes fabric that is applicable to the normal property sent out disaster and preparation method thereof.
Background technology
The kind of existing individual protection clothes is a lot, puts into different categories, and the purposes difference, fabric is different, and different occasions need be dressed different protective clothings.For a long time, people improve a certain of protective garment fabric or two kinds of barrier propterties up and down foot the time, and obtained gratifying achievement, but to being applicable to the research insufficient investment of the normal property sent out disaster prevention clothes fabric, therefore, up to the present, also do not have a kind of can satisfy simultaneously can be fire-retardant, gas defence, the individual protection clothes that have both light use, good mechanical performance again come out.
The fabric of individual protection clothes is basic materials of protective clothing.Though the biochemical toxic agent of obstruct of the isolated fully type protective fabric energy long period that du pont company is produced has higher heat stress effect, and anti-stab poor-performing; The LANX series armored fabric fabric of the Natick of U.S. army research and development engineering center development has good adsorption, durability, venting capability and comfortableness, also can provide fire resistance, but its production cost is too high; People such as Chinese science man Cong Ji letter are skeleton with 527 bright and beautiful silks, fluorubber and active carbon, No. 3 auxiliary material such as vulcanizing agent are developed into the latex bottom sizing, successfully made the ventilating type protection material that is used for the propellant system, fire resistance has also obtained further raising, but cost is still very high; People such as Liu Jiangge directly mix flame retardant activity charcoal fabric and are woven into cloth in the polyacryl-nitrile spinning fluid, have good flame performance and gas defence effect, to the infiltration of biochemical toxic agent have the long period, barrier widely, and have preferably mechanical properties such as anti tear, wear-resistant and anti-puncture, but the ventilating performance of fabric is relatively poor relatively.
The vapor-permeable type protective garment fabric absorbs the toxic agent composition by activated carbon constituents, the guarantee that is perfectly safe is provided for human body, even the long period dress does not have very high human body heat stress effect yet, but the adsorption capacity and the snugness of fit that improve its adsorption layer are still focus and the difficult point that the designing technique aspect will solve; The rubber coated fabrics material of existing coated fabric class protective garment fabric can have the anti-ability of fabulous resistance to toxicity liquid, gas componant, but fire resistance is relatively poor.
Summary of the invention
The purpose of this invention is to provide a kind of individual protection clothes fabric, fire-retardant, gas defence, mechanical property are good, and production method is simple, manufacturing cost is lower.
Another object of the present invention provides the preparation method of above-mentioned individual protection clothes fabric.
The technical solution adopted in the present invention is, a kind of individual protection clothes fabric is made up of framework material and attachment material, and described framework material is bright and beautiful silk fiber, and attachment material is rubber composition, and the adhesion amount of rubber composition on framework material is 100~200g/m
2
Rubber composition is made up of following component by mass percentage: 26~36% neoprene, and 26~36% silicon rubber and 28~48% compounding ingredient, the mass percent summation of above each component is 100%;
Compounding ingredient by mass percentage, formed by following component: 1~4% magnesia, 1.2~5% zinc oxide, 10~20% antimonous oxide, 22~29% chlorinated paraffin wax, 22~29% aluminium hydroxide, 13~28% activated carbon, 0.5~3% dibenzoyl peroxide, 0.5~1.7 age resistor, 1.0~3.5% promoter, the mass percent summation of above each component is 100%.
Another technical scheme of the present invention is, the preparation method of above-mentioned individual protection clothes fabric, and its concrete operations step is as follows:
Step 1,
By mass percentage, take by weighing 26~36% neoprene, 26~36% silicon rubber and 28~48% compounding ingredient, the mass percent summation of above each component is 100%;
Wherein, compounding ingredient is 1~4% magnesia by mass percent, 1.2~5% zinc oxide, 10~20% antimonous oxide, 22~29% chlorinated paraffin wax, 22~29% aluminium hydroxide, 13~28% activated carbon, 0.5~3% dibenzoyl peroxide, 0.5~1.7 age resistor, 1.0~3.5% promoter is formed; The mass percent summation of above each component is 100%;
Step 2,
Neoprene, silicon rubber, magnesia, zinc oxide, antimonous oxide, chlorinated paraffin wax, aluminium hydroxide, age resistor and promoter are placed rubber kneading machine, mixing to the evenly dispersion mutually of each component under the normal temperature and pressure, obtain elastomeric compound;
Step 3,
Elastomeric compound is added in the gasoline, add the 250g elastomeric compound in every 300mL gasoline, treat that elastomeric compound is dissolved in the gasoline fully, add dibenzoyl peroxide again, reacted 4 hours; After having reacted, add activated carbon again, stir, at last the heating condition of mixture at 60 ℃ evaporated gasoline, form the rubber composition of gluing;
Step 4,
On bright and beautiful silk fiber surface, the adhesion amount of rubber composition on bright and beautiful silk fiber surface is 100~200g/m with the rubber composition brushing of gluing
2After having brushed, place on the vulcanizing press being coated with the bright and beautiful silk fiber that is brushed with rubber composition, vulcanizing treatment 35min under 150 ℃, 250kpa condition namely obtains individual protection clothes fabric.
Wherein, age resistor is the mixture that paraffin and 2-mercaptobenzimidazole are formed with arbitrary proportion.
Wherein, promoter is the mixture that sulphur and tetramethylthiuram disulfide are formed with arbitrary proportion.
Wherein, the particle diameter of activated carbon is 20~60 μ m.
The invention has the beneficial effects as follows that the weight of fabric unit are is lighter, fire-retardant, gas defence, mechanical property are good, comfortable and easy to wear, and production technology is simple, implement easily, and cost of material is cheap; Be applicable to the scene of fire that multiple toxic gas produces.
The specific embodiment
The framework material of fabric of the present invention adopts bright and beautiful silk fiber, and bright and beautiful silk fiber has certain fire resistance; In the overcoat rubber composition, neoprene oxygen index (OI) high self-extinguishment is arranged, and anti-flammability is better; Silicon rubber has excellent flame-retardant performance; Antimonous oxide, although itself do not have flame-retarding characteristic, with chlorinated paraffin wax and with being the splendid flame retardant effect of tool, and its be heated after can with the chloride organic polymer reaction of material surface, generate antimony chloride (SbCl
3) fire-retardant thing, and can cover the fabric surface rapidly, play fine fire-retardant protective action; Chlorinated paraffin wax belongs to organic fire-retardant preferably; Aluminium hydroxide has very obvious effect to the anti-flammability that improves rubber; Super fine activated carbon has " wicking " effect, can spread to absorb toxic component; Magnesia is best sulfuration stabilizing agent; Zinc oxide is the most rational vulcanizing agent; Because of the curingprocess rate of neoprene and silicon rubber different, in vulcanizer, finish sulfuration at one time in order to guarantee these two kinds of materials, the present invention has selected the mixture of sulphur and tetramethylthiuram disulfide as promoter, the curingprocess rate that neoprene and silicon rubber are consistent; Dibenzoyl peroxide can make the inner microcosmic mesh that generates of rubber, and super fine activated carbon is filled in these mesh just, protective fabric is had both select the performance that sees through and the function of adsorbing toxic component; Rubber easily and oxygen, ozone in conjunction with aging phenomenon takes place, therefore need the rational age resistor of selection, the present invention selects paraffin and 2-mercaptobenzimidazole mixture to serve as age resistor.
Embodiment 1
A kind of preparation method of individual protection clothes fabric, the concrete operations step is as follows:
Step 1,
Take by weighing the neoprene of 100g (36%), the compounding ingredient of the silicon rubber of 100g (36%) and 77.5g (28%);
Wherein, 77.5g compounding ingredient by mass percentage by 4% magnesia, 5% zinc oxide, 20% antimonous oxide, 26% chlorinated paraffin wax, 26% aluminium hydroxide, 13% activated carbon (particle diameter is 20~60 μ m), 0.8% dibenzoyl peroxide, 1.7% age resistor, 3.5% promoter is formed;
Age resistor is that paraffin and 2-mercaptobenzimidazole are the mixture of 1: 2 ratio composition with mass ratio;
Promoter is that sulphur and tetramethylthiuram disulfide are the mixture of 3: 2 ratio composition with mass ratio;
Step 2,
Neoprene, silicon rubber, magnesia, zinc oxide, antimonous oxide, chlorinated paraffin wax, aluminium hydroxide, age resistor and promoter are placed rubber kneading machine, mutually evenly disperseed to each component in mixing 35 minutes under the normal temperature and pressure, obtain the elastomeric compound of 277.5g;
Step 3,
The 250g elastomeric compound is added in the 300mL gasoline, treat that elastomeric compound is dissolved in the gasoline fully, add dibenzoyl peroxide again, reacted 4 hours; After having reacted, add activated carbon again, stir, at last the heating condition of mixture at 60 ℃ evaporated gasoline, form the rubber composition of gluing;
Step 4,
On bright and beautiful silk fiber surface, the adhesion amount of rubber composition on bright and beautiful silk fiber surface is 100~200g/m with the rubber composition brushing of gluing
2After having brushed, place on the vulcanizing press being coated with the bright and beautiful silk fiber that is brushed with rubber composition, vulcanizing treatment 35min under 150 ℃, 250kpa condition namely obtains individual protection clothes fabric.
After measured, this protective garment fabric has following performance:
Fire resistance: the warp-wise after flame time is 0 second, and duration of fire resistance is 40 seconds, and char length is 55mm; The broadwise after flame time is 0 second, and duration of fire resistance is 50 seconds, and char length is 65mm;
Mechanical property: warp tensile strength reaches 25KN/m, and broadwise reaches 20KN/m; Tearing strength N (drop weight method) warp-wise reaches 15KN, and broadwise reaches 14KN, and coat and casing play bonding strength are 5.0KN/m;
The gas defence performance: " gas-gas " protection time is 4 hours, and " liquid-gas " protection time is 7 hours, and liquid-liquid protection time is 7 hours, and the withstand voltage ability of liquid-liquid is 2.0 * 10
5Pa.
Embodiment 2
A kind of preparation method of individual protection clothes fabric, the concrete operations step is as follows:
Step 1,
Take by weighing the neoprene of 100g (31.6%), the compounding ingredient of the silicon rubber of 100g (31.6%) and 116g (36.7%);
Wherein, the compounding ingredient of 116g is by mass percentage by 3% magnesia, 4% zinc oxide, 19% antimonous oxide, 22% chlorinated paraffin wax, 22% aluminium hydroxide, 28% activated carbon (particle diameter is 20~60 μ m), 0.5% dibenzoyl peroxide, 0.5% age resistor, 1.0% promoter are formed;
Age resistor is that paraffin and 2-mercaptobenzimidazole are the mixture of 3: 2 ratio composition with mass ratio;
Promoter is that sulphur and tetramethylthiuram disulfide are the mixture of 1: 1 ratio composition with mass ratio;
Step 2,
Neoprene, silicon rubber, magnesia, zinc oxide, antimonous oxide, chlorinated paraffin wax, aluminium hydroxide, age resistor and promoter are placed rubber kneading machine, mutually evenly disperseed to each component in mixing 35 minutes under the normal temperature and pressure, obtain the 316g elastomeric compound;
Step 3,
The 250g elastomeric compound is added in the 300mL gasoline, treat that elastomeric compound is dissolved in the gasoline fully, add dibenzoyl peroxide again, reacted 4 hours; After having reacted, add activated carbon again, stir, at last the heating condition of mixture at 60 ℃ evaporated gasoline, form the rubber composition of gluing;
Step 4,
On bright and beautiful silk fiber surface, the adhesion amount of rubber composition on bright and beautiful silk fiber surface is 100~200g/m with the rubber composition brushing of gluing
2After having brushed, place on the vulcanizing press being coated with the bright and beautiful silk fiber that is brushed with rubber composition, vulcanizing treatment 35min under 150 ℃, 250kpa condition namely obtains individual protection clothes fabric.
After measured, this protective garment fabric has following performance:
Fire resistance: the warp-wise after flame time is 0 second, and duration of fire resistance is 50 seconds, and char length is 55mm; The broadwise after flame time is 0 second, and duration of fire resistance is 50 seconds, and char length is 65mm;
Mechanical property: warp tensile strength reaches 25KN/m, and broadwise reaches 20KN/m; Tearing strength N (drop weight method) warp-wise reaches 15KN, and broadwise reaches 14KN, coat and casing play bonding strength 5.0KN/m.
The gas defence performance: " gas-gas " protection time is 5 hours, and " liquid-gas " protection time is 7 hours, and liquid-liquid protection time is 7 hours, and the withstand voltage ability of liquid-liquid is 2.0 * 10
5Pa.
Embodiment 3
A kind of preparation method of individual protection clothes fabric, the concrete operations step is as follows:
Step 1,
Take by weighing the neoprene of 100g (28.9%), the compounding ingredient of the silicon rubber of 100g (28.9%) and 146.5g (42.3%);
Wherein, 146.5g compounding ingredient by mass percentage by 1% magnesia, 1.2% zinc oxide, 10% antimonous oxide, 29% chlorinated paraffin wax, 29% aluminium hydroxide, 24.4% activated carbon (particle diameter is 20~60 μ m), 3% Benzoyl Peroxide, 0.8% age resistor, 1.6% promoter is formed;
Age resistor is that paraffin and 2-mercaptobenzimidazole are the mixture of 1: 1 ratio composition with mass ratio;
Promoter is that sulphur and tetramethylthiuram disulfide are the mixture of 2: 1 ratio composition with mass ratio;
Step 2,
Neoprene, silicon rubber, magnesia, zinc oxide, antimonous oxide, chlorinated paraffin wax, aluminium hydroxide, age resistor and promoter are placed rubber kneading machine, extremely evenly disperseed mutually in mixing 35 minutes under the normal temperature and pressure, obtain the 346.5g elastomeric compound;
Step 3,
The 250g elastomeric compound is added in the 300mL gasoline, treat that elastomeric compound is dissolved in the gasoline fully, add dibenzoyl peroxide again, reacted 4 hours; After having reacted, add activated carbon again, and stir, at last the heating condition of mixture at 60 ℃ evaporated gasoline, form the rubber composition of gluing;
Step 4,
On bright and beautiful silk fiber surface, the adhesion amount of rubber composition on bright and beautiful silk fiber surface is 100~200g/m with the rubber composition brushing of gluing
2After having brushed, place on the vulcanizing press being coated with the bright and beautiful silk fiber that is brushed with rubber composition, vulcanizing treatment 35min under 150 ℃, 250kpa condition obtains individual protection clothes fabric.
After measured, this protective garment fabric has following performance:
Fire resistance: the warp-wise after flame time is 0 second, and duration of fire resistance is 55 seconds, and char length is 55mm; The broadwise after flame time is 0 second, and duration of fire resistance is 55 seconds, and char length is 65mm;
Mechanical property: warp tensile strength reaches 25KN/m, and broadwise reaches 20KN/m; Tearing strength N (drop weight method) warp-wise reaches 15KN, and broadwise reaches 14KN, and coat and casing play bonding strength are 5.0KN/m.
The gas defence performance: " gas-gas " protection time is 6 hours, and " liquid-gas " protection time is 7 hours, and liquid-liquid protection time is 7 hours, and the withstand voltage ability of liquid-liquid is 2.0 * 10
5Pa.
Embodiment 4
A kind of preparation method of individual protection clothes fabric, the concrete operations step is as follows:
Step 1,
Take by weighing the neoprene of 100g (26%), the compounding ingredient of the silicon rubber of 100g (26%) and 182g (47.6%);
Wherein, the compounding ingredient of 182g is by mass percentage by 1.6% magnesia, 2% zinc oxide, 16% antimonous oxide, 27% chlorinated paraffin wax, 27% aluminium hydroxide, 22% activated carbon (particle diameter is 20~60 μ m), 2.6% Benzoyl Peroxide, 0.6% age resistor, 1.2% promoter is formed;
Age resistor is that paraffin and 2-mercaptobenzimidazole are the mixture of 1: 1 ratio composition with mass ratio;
Promoter is that sulphur and tetramethylthiuram disulfide are the mixture of 1: 1 ratio composition with mass ratio;
Step 2,
Neoprene, silicon rubber, magnesia, zinc oxide, antimonous oxide, chlorinated paraffin wax, aluminium hydroxide, age resistor and promoter are placed rubber kneading machine, extremely evenly disperseed mutually in mixing 35 minutes under the normal temperature and pressure, obtain the 382g elastomeric compound.
Step 3,
The 250g elastomeric compound is added in the 300mL gasoline, treat that elastomeric compound is dissolved in the gasoline fully, add dibenzoyl peroxide again, reacted 4 hours; After having reacted, add activated carbon again, and stir, at last the heating condition of mixture at 60 ℃ evaporated gasoline, form the rubber composition of gluing;
Step 4,
On bright and beautiful silk fiber surface, the adhesion amount of rubber composition on bright and beautiful silk fiber surface is 100~200g/m with the rubber composition brushing of gluing
2After having brushed, place on the vulcanizing press being coated with the bright and beautiful silk fiber that is brushed with rubber composition, vulcanizing treatment 35min under 150 ℃, 250kpa condition obtains individual protection clothes fabric.
After measured, this protective garment fabric has following performance:
Fire resistance: the warp-wise after flame time is 0 second, and duration of fire resistance is 60 seconds, and char length is 55mm; The broadwise after flame time is 0 second, and duration of fire resistance is 60 seconds, and char length is 65mm;
Mechanical property: warp tensile strength reaches 25KN/m, and broadwise reaches 20KN/m; Tearing strength N (drop weight method) warp-wise reaches 15KN, and broadwise reaches 14KN, and coat and casing play bonding strength are 5.0KN/m;
The gas defence performance: " gas-gas " protection time is 7 hours, and " liquid-gas " protection time is 7 hours, and liquid-liquid protection time is 7 hours, and the withstand voltage ability of liquid-liquid is 2.0 * 10
5Pa.
The properties of product data of above-mentioned four embodiment all record according to following standard.
Fire resistance: use fabrics flame resistance performance test machine, standard is GB/T5455-1997;
The gas defence performance: use security protection product detector, standard is GA124-2004;
Mechanical property: use instrument such as fiber detector, universal testing machine and corresponding GB to require to carry out Measurement of Material Mechanical Performance;
The property: use YG461 type mesolow amount instrument, standard is GB/T5453-1977 " fabric property test method ", measures in the certain pressure following unit interval of difference the air capacity by fabric, and then calculates the amount of fabric.
" gas-gas " protection time: standard is GB/1750-1993 " carbon containing protective clothing general specification ", adopts the simulant test, and namely the simulant molecule simultaneously is penetrated into the time of another side from fabric.
Claims (4)
1. the preparation method of fabric is obeyed in an individual protection, it is characterized in that its concrete operations step is as follows:
Step 1,
By mass percentage, take by weighing 26 ~ 36% neoprene, 26 ~ 36% silicon rubber and 28 ~ 48% compounding ingredient, the mass percent summation of above each component is 100%;
Wherein, compounding ingredient is 1 ~ 4% magnesia by mass percent, 1.2 ~ 5% zinc oxide, 10 ~ 20% antimonous oxide, 22 ~ 29% chlorinated paraffin wax, 22 ~ 29% aluminium hydroxide, 13 ~ 28% active carbon, 0.5 the dibenzoyl peroxide of ~ 3 %, 0.5 ~ 1.7 age resistor, the promoter of 1.0 ~ 3.5 % is formed; The mass percent summation of above each component is 100%;
Step 2,
Neoprene, silicon rubber, magnesia, zinc oxide, antimonous oxide, chlorinated paraffin wax, aluminium hydroxide, age resistor and promoter are placed rubber kneading machine, mixing to the evenly dispersion mutually of each component under the normal temperature and pressure, obtain elastomeric compound;
Step 3,
Elastomeric compound is added in the gasoline, add the 250g elastomeric compound in every 300mL gasoline, treat that elastomeric compound is dissolved in the gasoline fully, add dibenzoyl peroxide again, reacted 4 hours; After having reacted, add active carbon again, stir, at last the heating condition of mixture at 60 ℃ evaporated gasoline, form the rubber composition of gluing;
Step 4,
On bright and beautiful silk fiber surface, the adhesion amount of rubber composition on bright and beautiful silk fiber surface is 100 ~ 200g/m with the rubber composition brushing of gluing
2After having brushed, place on the vulcanizing press being coated with the bright and beautiful silk fiber that is brushed with rubber composition, vulcanizing treatment 35min under 150 ℃, 250kpa condition namely obtains individual protection clothes fabric.
2. according to the preparation method of the described individual protection clothes of claim 1 fabric, it is characterized in that: described age resistor is the mixture that paraffin and 2-mercaptobenzimidazole are formed with arbitrary proportion.
3. according to the preparation method of the described individual protection clothes of claim 1 fabric, it is characterized in that: described promoter is the mixture that sulphur and tetramethylthiuram disulfide are formed with arbitrary proportion.
4. according to the preparation method of the described individual protection clothes of claim 1 fabric, it is characterized in that: the particle diameter of described active carbon is 20 ~ 60 μ m.
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CN1746212A (en) * | 2004-09-06 | 2006-03-15 | 刘明辉 | Fire-retardant rubber cloth products |
JP2006233347A (en) * | 2005-02-23 | 2006-09-07 | Suminoe Textile Co Ltd | Flame-retardant fabric and method for producing the same |
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CN101280523B (en) * | 2008-04-17 | 2010-06-02 | 中国人民解放军总后勤部军需装备研究所 | Composite type flame-retardant adhesive for high-strength terylene filament fabric and flame-retardant finishing method |
CN201223007Y (en) * | 2008-06-03 | 2009-04-22 | 桂林橡胶制品厂有限责任公司 | Protection suit adhesive plaster and protection suit using the adhesive plaster |
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