CN102604339B - Preparation method of high-heat-resistance high-strength half tubes used for embedded electric cables - Google Patents

Preparation method of high-heat-resistance high-strength half tubes used for embedded electric cables Download PDF

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Publication number
CN102604339B
CN102604339B CN2012100648871A CN201210064887A CN102604339B CN 102604339 B CN102604339 B CN 102604339B CN 2012100648871 A CN2012100648871 A CN 2012100648871A CN 201210064887 A CN201210064887 A CN 201210064887A CN 102604339 B CN102604339 B CN 102604339B
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district
temperature
preparation
weight parts
strength
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CN2012100648871A
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CN102604339A (en
Inventor
张华集
陈晓
肖荔人
张雯
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Fujian Normal University
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Fujian Normal University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/04Particle-shaped
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/40Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92876Feeding, melting, plasticising or pumping zones, e.g. the melt itself
    • B29C2948/92895Barrel or housing

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)

Abstract

The invention relates to a preparation method of high-heat-resistance high-strength half tubes used for embedded electric cables, which includes steps of utilizing 63-75 weight parts of polyethylene glycol terephthalate as raw materials, adding 13-18 weight parts of propylene-ethylene random copolymer, 8-12 weight parts of fire retardant masterbatches, 3.5-6.0 weight parts of maleic anhydride grafting polyethylene and 0.5-1.0 weight part of Triisodecyl (2,4-di-tertiary butyl phenyl) phosphite ester, and preparing the half tubes by drying, dewatering, mixing, stirring, extruding, pelleting, extruding, forming, cooling and forming. The half tubes prepared by the preparation method are high in vicat softening temperature, fine in insulation performance, high in corrosion resistance and fire retardant level, resistant to creep deformation, fine in pressure and tension resistance and applicable to fields of protection modifying of directly-embedded cables, protection of ground access cables and paving protection tubes of seabed cables and the like.

Description

A kind of type ground-buried power cable is with the preparation method of high heat-resistant high-strength Huff pipe
Technical field
The present invention relates to the preparation method of plastic Huff pipe, a kind of type ground-buried power cable is with the preparation method of high heat-resistant high-strength Huff pipe specifically.
Background technology
A kind of significant variation of modern city, the various high and low pressure electric power circuits of the Miru spider net that is stood in great numbers in road both sides, city are exactly imbedded underground, eliminate people's " visual pollution ", reach the purpose of beautifying city.Underground power cable line arrangement mode mainly contains that directly buried installation, groove lay, comb lays, and wherein comb lays because its floor space is few, and simple and easy, the characteristics such as construction cost is low, short construction period of constructing are widely used in power industry.The type ground-buried power cable protective tube (comb) of early application generally adopts the cement asbestos tube, must close a road to traffic with long-time by dig on a wide area when burying underground, and this brings great inconvenience for the traffic in city.Along with the exploitation of synthetic resins and the development of plastic pipe molding technology, in succession develop glass fiber reinforced plastic wound tube, chlorinated polyvinyl chloride pipe (CPVC pipe), polyalkenyl halides pipe (PVC-C pipe) etc. both at home and abroad, and be used for buried high voltage power cable protecting pipe on a large scale.
Fast development along with the national grid construction; type ground-buried power cable arises at the historic moment with Huff pipe; development is rapid, and such pipeline adopts half of pipe opposite opened unitized construction, is easy to folding and installs; adopt the rubber weather strip sealing to be connected with the buckle-type pipe fitting; Stability Analysis of Structures, easy to connect, be applied to the later stage maintenance of early stage direct-buried cable protection transformation and cable; the inspection and maintenance of ground incoming end cable, Submarine Cable Laying protective tube etc.At present, the type ground-buried power cable that uses in a large number has modified polyvinyl chloride pipe and modified polypropene pipe etc. with Huff pipe.The modified polyvinyl chloride Huff pipe is take polyvinyl chloride (PVC) RESINS (polyvinyl chloride resin) as raw material, adds the auxiliary agents such as appropriate chlorinated polyvinyl chloride (CPVC), stablizer, lubricant, processes through mixing, extruding-out process; Modified polyvinyl chloride Huff pipe vicat softening temperature is 110 ℃ of left and right, and ring stiffness is 10KN/m 2Left and right, flame retardant properties and good mechanical properties.The cable duct bank through-flow test shows, when the working temperature that continues current-carrying when cable core was 9O ℃, the long-term temperature of protecting pipe inwall was 7O ℃ of left and right, and when cable core temperature occurs transshipping when being 105 ℃ once in a while, the temperature of Huff pipe inwall reaches 9O ℃.The modified polyvinyl chloride Huff pipe is more responsive to the reaction of temperature variation, and its performance is subjected to environment or external force to affect for a long time obvious decline, causes protecting pipe to deform, and loses gradually and uses function.The modified polypropene Huff pipe is take acrylic resin as raw material, adds amount of retardant, properties-correcting agent, processes through mixing, extruding-out process; Modified polypropene Huff pipe vicat softening temperature is 130 ℃ of left and right, and ring stiffness is higher, and mechanical property is good; Its shortcoming: flame retardant rating is lower, and cost is slightly high.Thereby the research and development vicat softening temperature is high, plastic Huff pipe that creep-resistant property good, flame retardant rating is high has caused material engineering those skilled in the art's concern.Retrieve a large amount of patent documentations and the research paper of publishing, there is not yet and adopt polyethylene terephthalate (PET) to be raw material, add propylene-ethylene random copolymers (PPR), fire retardant master batch, maleic anhydride grafted polyethylene (PE-g-MAH), three (2, the 4-di-tert-butyl-phenyl) phosphorous acid ester, the preparation type ground-buried power cable report of Huff pipe.
Summary of the invention
For the defective such as overcome that existing modified polyvinyl chloride Huff pipe exists that vicat softening temperature is low, creep resistance is poor and modified polypropene Huff pipe flame retardant rating is low, the invention provides a kind of type ground-buried power cable with the preparation method of high heat-resistant high-strength Huff pipe.Present method is take polyethylene terephthalate (PET) as raw material, add propylene-ethylene random copolymers (PPR), fire retardant master batch, maleic anhydride grafted polyethylene (PE-g-MAH), three (2, the 4-di-tert-butyl-phenyl) phosphorous acid ester is by desiccant dehumidification, mix, extrude pelletizing, extrusion moulding, cooling and shaping processes and form.
Adopt the Huff pipe of present method preparation; vicat softening temperature is high, good insulation preformance, erosion resistance is strong, flame retardant rating is high, creep-resistant property and the resistance to compression tensile property good, be applicable to the fields such as protection, Submarine Cable Laying protective tube of direct-buried cable protection transformation, ground incoming end cable.
For the following technical scheme that realizes that the object of the invention adopts:
Formula
Polyethylene terephthalate (PET) 63~75 weight parts, propylene-ethylene random copolymers (PPR) 13~18 weight parts, fire retardant master batch 8~12 weight parts, maleic anhydride grafted polyethylene (PE-g-MAH) 3.5~6.0 weight parts, three (2,4-di-tert-butyl-phenyl) phosphorous acid ester, 0.5~1.0 weight part.
The preparation method
PET is placed in electric heating constant-temperature blowing drying box, controls 148 ± 1 ℃ of electric heating constant-temperature blowing drying box temperature and carry out drying; After dry 4h, weighing is placed in homogenizer, adds successively PPR, PE-g-MAH after metering, controls 107 ± 1 ℃ of homogenizer rotating speed 300r/min, temperature, mixes 7 min; Add again fire retardant master batch, three (2, the 4-di-tert-butyl-phenyl) phosphorous acid ester after metering, continue to mix 5 min and become compounds; Compound is placed in the Vented Co-rotating Parallel Twin-screw Extruder hopper, control the Vented Co-rotating Parallel Twin-screw Extruder barrel temperature: 208~213 ℃, I district, 220~225 ℃, II district, 234~239 ℃, III district, 245~250 ℃, IV district, 255~260 ℃, V district, 262~265 ℃, VI district, 267~270 ℃, VII district controls the Vented Co-rotating Parallel Twin-screw Extruder die head temperature: 263~266 ℃, extrude pelletizing and become particulate material; Particulate material is placed in single screw rod plastic tube extrusion forming machine hopper, control single screw rod plastic tube extrusion forming machine barrel temperature: 240~245 ℃, I district, 252~257 ℃, II district, 260~263 ℃, III district, 264~267 ℃, IV district, 261~264 ℃, V district, 256~259 ℃, VI district, 254~257 ℃, VII district controls single screw rod plastic tube extrusion forming machine die head temperature: 252~255 ℃, carry out extrusion moulding; The tubing of extruding is drawn in cooling tank, cut into plastic Huff pipe after cooling and shaping.
Polyethylene terephthalate of the present invention (PET), its limiting viscosity are that 0.645dL/g, fusing point are 259 ℃.
In propylene-ethylene random copolymers of the present invention (PPR), the ethylene content massfraction is 4%.
Fire retardant master batch of the present invention is comprised of micro encapsulation red phosphorus, ethylene-vinyl acetate copolymer and three kinds of components of oxidic polyethylene, and wherein the weight percent of each component is: micro encapsulation red phosphorus accounts for 80%, ethylene-vinyl acetate copolymer accounts for 15%, oxidic polyethylene accounts for 5%.
In maleic anhydride grafted polyethylene of the present invention (PE-g-MAH), the maleic anhydride grafting ratio massfraction is 0.8%.
The invention has the beneficial effects as follows: 1. adopting PE-g-MAH is compatilizer, and PPR is toughening material, and PET is carried out toughening modifying, prepares PET/PE-g-MAH/PPR blend alloy material, increases substantially compressive strength and the notched Izod impact strength of blend alloy material; 2. add the fire retardant master batch PET/PE-g-MAH/PPR blend alloy material is carried out modification, increase substantially the oxygen index of blend alloy material; 3. the Huff pipe of present method preparation; vicat softening temperature is high, good insulation preformance, erosion resistance is strong, flame retardant rating is high, creep-resistant property and the resistance to compression tensile property good, be applicable to the fields such as protection, Submarine Cable Laying protective tube of direct-buried cable protection transformation, ground incoming end cable.
Embodiment
Embodiment 1:
Be that 0.645dL/g, fusing point are that the PET of 259 ℃ is placed in electric heating constant-temperature blowing drying box with limiting viscosity, control 148 ℃ of electric heating constant-temperature blowing drying box temperature, after dry 4h, take PET 69Kg and be placed in homogenizer, adding successively the ethylene content massfraction is that 4% PPR 15Kg, maleic anhydride grafting ratio massfraction are 0.8% PE-g-MAH 4.8Kg, control homogenizer rotating speed 300r/min, 107 ℃ of temperature mix 7 min; Add again the fire retardant master batch 10Kg that contains micro encapsulation red phosphorus 80%, ethylene-vinyl acetate copolymer 15%, oxidic polyethylene 5%, add simultaneously three (2,4-di-tert-butyl-phenyl) phosphorous acid ester 0.75Kg, continue to mix 5min and become compound; Compound is placed in the Vented Co-rotating Parallel Twin-screw Extruder hopper, control the Vented Co-rotating Parallel Twin-screw Extruder barrel temperature: 208 ℃, I district, 220 ℃, II district, 239 ℃, III district, 245 ℃, IV district, 260 ℃, V district, 262 ℃, VI district, 270 ℃, VII district controls the Vented Co-rotating Parallel Twin-screw Extruder die head temperature: 266 ℃, extrude pelletizing and become particulate material; Particulate material is placed in single screw rod plastic tube extrusion forming machine hopper, control single screw rod plastic tube extrusion forming machine barrel temperature: 240 ℃, I district, 257 ℃, II district, 263 ℃, III district, 267 ℃, IV district, 264 ℃, V district, 259 ℃, VI district, 257 ℃, VII district controls single screw rod plastic tube extrusion forming machine die head temperature: 255 ℃, carry out extrusion moulding; The tubing of extruding is drawn in cooling tank, cut into plastic Huff pipe after cooling and shaping.
Embodiment 2:
Be that 0.645dL/g, fusing point are that the PET of 259 ℃ is placed in electric heating constant-temperature blowing drying box with limiting viscosity, control 147 ℃ of electric heating constant-temperature blowing drying box temperature, after dry 4h, take PET 73Kg and be placed in homogenizer, adding successively the ethylene content massfraction is that 4% PPR 17Kg, maleic anhydride grafting ratio massfraction are 0.8% PE-g-MAH 5.0Kg, control homogenizer rotating speed 300r/min, 106 ℃ of temperature mix 7 min; Add again the fire retardant master batch 11Kg that contains micro encapsulation red phosphorus 80%, ethylene-vinyl acetate copolymer 15%, oxidic polyethylene 5%, add simultaneously three (2,4-di-tert-butyl-phenyl) phosphorous acid ester 0.9Kg, continue to mix 5min and become compound; Compound is placed in the Vented Co-rotating Parallel Twin-screw Extruder hopper, control the Vented Co-rotating Parallel Twin-screw Extruder barrel temperature: 213 ℃, I district, 225 ℃, II district, 234 ℃, III district, 250 ℃, IV district, 255 ℃, V district, 265 ℃, VI district, 267 ℃, VII district controls the Vented Co-rotating Parallel Twin-screw Extruder die head temperature: 263 ℃, extrude pelletizing and become particulate material; Particulate material is placed in single screw rod plastic tube extrusion forming machine hopper, control single screw rod plastic tube extrusion forming machine barrel temperature: 245 ℃, I district, 252 ℃, II district, 260 ℃, III district, 264 ℃, IV district, 261 ℃, V district, 256 ℃, VI district, 254 ℃, VII district controls single screw rod plastic tube extrusion forming machine die head temperature: 252 ℃, carry out extrusion moulding; The tubing of extruding is drawn in cooling tank, cut into plastic Huff pipe after cooling and shaping.
Embodiment 3:
Be that 0.645dL/g, fusing point are that the PET of 259 ℃ is placed in electric heating constant-temperature blowing drying box with limiting viscosity, control 149 ℃ of electric heating constant-temperature blowing drying box temperature, after dry 4h, take PET 64Kg and be placed in homogenizer, adding successively the ethylene content massfraction is that 4% PPR 14Kg, maleic anhydride grafting ratio massfraction are 0.8% PE-g-MAH 3.8Kg, control homogenizer rotating speed 300r/min, 108 ℃ of temperature mix 7 min; Add again the fire retardant master batch 9Kg that contains micro encapsulation red phosphorus 80%, ethylene-vinyl acetate copolymer 15%, oxidic polyethylene 5%, add simultaneously three (2,4-di-tert-butyl-phenyl) phosphorous acid ester 0.6Kg, continue to mix 5min and become compound; Compound is placed in the Vented Co-rotating Parallel Twin-screw Extruder hopper, control the Vented Co-rotating Parallel Twin-screw Extruder barrel temperature: 210 ℃, I district, 223 ℃, II district, 237 ℃, III district, 248 ℃, IV district, 257 ℃, V district, 263 ℃, VI district, 268 ℃, VII district controls the Vented Co-rotating Parallel Twin-screw Extruder die head temperature: 265 ℃, extrude pelletizing and become particulate material; Particulate material is placed in single screw rod plastic tube extrusion forming machine hopper, control single screw rod plastic tube extrusion forming machine barrel temperature: 243 ℃, I district, 255 ℃, II district, 262 ℃, III district, 265 ℃, IV district, 262 ℃, V district, 258 ℃, VI district, 256 ℃, VII district controls single screw rod plastic tube extrusion forming machine die head temperature: 253 ℃, carry out extrusion moulding; The tubing of extruding is drawn in cooling tank, cut into plastic Huff pipe after cooling and shaping.

Claims (5)

1. a type ground-buried power cable with the preparation method of high heat-resistant high-strength Huff pipe, is characterized in that:
Formula
Polyethylene terephthalate 63~75 weight parts, propylene-ethylene random copolymers 13~18 weight parts, fire retardant master batch 8~12 weight parts, maleic anhydride grafted polyethylene 3.5~6.0 weight parts, three (2,4-di-tert-butyl-phenyl) phosphorous acid ester, 0.5~1.0 weight part;
The preparation method
1) polyethylene terephthalate is placed in electric heating constant-temperature blowing drying box, controls the electric heating constant-temperature blowing drying box temperature, dry 4h;
2) dried polyethylene terephthalate weighing is placed in homogenizer, adds successively propylene-ethylene random copolymers, maleic anhydride grafted polyethylene after metering, control homogenizer rotating speed and temperature, mix 7 min; Add again fire retardant master batch, three (2, the 4-di-tert-butyl-phenyl) phosphorous acid ester after metering, continue to mix 5 min and become compounds;
3) compound is placed in the Vented Co-rotating Parallel Twin-screw Extruder hopper, controls Vented Co-rotating Parallel Twin-screw Extruder barrel temperature and die head temperature, extrude pelletizing and become particulate material;
4) particulate material is placed in single screw rod plastic tube extrusion forming machine hopper, controls single screw rod plastic tube extrusion forming machine barrel temperature and die head temperature, be extrusion-molded into Huff pipe;
Described fire retardant master batch is comprised of micro encapsulation red phosphorus, ethylene-vinyl acetate copolymer and three kinds of components of oxidic polyethylene, and wherein the weight percent of each component is that micro encapsulation red phosphorus accounts for 80%, ethylene-vinyl acetate copolymer accounts for 15%, oxidic polyethylene accounts for 5%;
The rotating speed of described homogenizer is that 300r/min, temperature are 107 ± 1 ℃;
Described Vented Co-rotating Parallel Twin-screw Extruder barrel temperature is 208~213 ℃, I district, 220~225 ℃, II district, 234~239 ℃, III district, 245~250 ℃, IV district, 255~260 ℃, V district, 262~265 ℃, VI district, 267~270 ℃, VII district, the Vented Co-rotating Parallel Twin-screw Extruder die head temperature is 263~266 ℃;
Described single screw rod plastic tube extrusion forming machine barrel temperature is 240~245 ℃, I district, 252~257 ℃, II district, 260~263 ℃, III district, 264~267 ℃, IV district, 261~264 ℃, V district, 256~259 ℃, VI district, 254~257 ℃, VII district, controlling single screw rod plastic tube extrusion forming machine die head temperature is 252~255 ℃.
2. type ground-buried power cable according to claim 1 with the preparation method of high heat-resistant high-strength Huff pipe, is characterized in that described polyethylene terephthalate, and its limiting viscosity is that 0.645dL/g, fusing point are 259 ℃.
3. type ground-buried power cable according to claim 1 with the preparation method of high heat-resistant high-strength Huff pipe, is characterized in that in described propylene-ethylene random copolymers, the ethylene content massfraction is 4%.
4. type ground-buried power cable according to claim 1 with the preparation method of high heat-resistant high-strength Huff pipe, is characterized in that in described maleic anhydride grafted polyethylene, the maleic anhydride grafting ratio massfraction is 0.8%.
5. type ground-buried power cable according to claim 1 is with the preparation method of high heat-resistant high-strength Huff pipe, and the temperature that it is characterized in that described electric heating constant-temperature blowing drying box is 148 ± 1 ℃.
CN2012100648871A 2012-03-13 2012-03-13 Preparation method of high-heat-resistance high-strength half tubes used for embedded electric cables Expired - Fee Related CN102604339B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103788596A (en) * 2014-01-17 2014-05-14 安徽万泰电缆有限公司 Halogen-free wear-resistant cable sheath material
FR3102769B1 (en) * 2019-10-30 2022-04-01 Acome PET-based polymeric matrix for electrical wires

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101781446A (en) * 2010-03-22 2010-07-21 福建师范大学 Method for preparing plastic pipe fitting from polyethylene terephthalate (PET) bottle reclaimed material
CN102134360A (en) * 2011-05-10 2011-07-27 上海远洲管业有限公司 Preparation method of super-strong high temperature-resistant chlorinated polyvinyl chloride tubes
CN202103373U (en) * 2011-05-06 2012-01-04 福建和盛塑业有限公司 Plastic Huff pipe for cable

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101781446A (en) * 2010-03-22 2010-07-21 福建师范大学 Method for preparing plastic pipe fitting from polyethylene terephthalate (PET) bottle reclaimed material
CN202103373U (en) * 2011-05-06 2012-01-04 福建和盛塑业有限公司 Plastic Huff pipe for cable
CN102134360A (en) * 2011-05-10 2011-07-27 上海远洲管业有限公司 Preparation method of super-strong high temperature-resistant chlorinated polyvinyl chloride tubes

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