A kind of polyethylene terephthalate bottle reclaimed material prepares the method for plastic pipe
Technical field
The present invention relates to the preparation method of plastic pipe, a kind of specifically polyethylene terephthalate bottle reclaimed material prepares the method for plastic pipe.
Background technology
Polyethylene terephthalate (PET) is as thermoplastic engineering plastic, and because of its higher mechanical strength, good thermotolerance and chemical resistance are widely used in fields such as film, synthon, electrical equipment, packing bottle.Along with the fast development of food, beverage industry, the PET bottle has been widely used in packings such as mineral water, soda pop, fruit juice, tea drink.It is reported that PET bottle annual production in recent years surpasses 1,200,000 tons, most of PET bottle is disposable use, caused the wasting of resources and environmental pollution after discarded, at present, reclaimed the waste PET bottle major part and be used for polyester staple fiber, added value is on the low side, and market demand day has hastened towards saturation.The PET bottle reclaimed material is carried out modification, and being used to inject production high-performance plastic material products has become one of approach of giving priority to from now on.Because have that crystallization velocity is slow, injecting forming temperature is high, shaping cycle is long in the PET bottle reclaimed material course of processing, make behind the product fragility greatly, shortcoming such as impact property difference.Therefore, how to improve the Tc of PET bottle reclaimed material effectively, improve shock resistance, performance PET high-performance, advantage have cheaply caused material subject researchist's concern.
In recent years, some researchists adopt the method for adding nucleator both at home and abroad, improve the Tc of PET, the nucleator of employing: talcum powder, zinc oxide, silicon-dioxide, barium sulfate, yellow soda ash, magnesium stearate, carboxylic acid sodium salt, Sodium Benzoate, polyoxyethylene glycol etc.Adopt the expanding material technology to improve resistance to impact shock and the processing characteristics of PET,, improved the alternate consistency of PP/PET two, improve the notched Izod impact strength of PP/PET co-mixing system as adopting PP-g-AA increase-volume PP/PET co-mixing system; And for example, adopting maleic anhydride graft thermoplastic olefin class elastomerics is compatilizer, improves the alternate interface cohesive action of PET/PC blend two, improves crystal property and the processing characteristics of PET, improves the impact resistance of PET/PC blend.For another example, (EVA) makes expanding material with ethylene-vinyl acetate copolymer, and the PET/PE alloy is carried out interface modification, improves the elongation at break and the impelling strength of PET/PE alloy material.Retrieve a large amount of patent documentations and the research paper of publishing, it is basic raw material that Shang Weijian adopts polyethylene terephthalate bottle reclaimed material (PET bottle reclaimed material) and metallocene linear-low density polyethylene (m-LLDPE), add compatilizer, lanthanum trioxide, antioxidant 1010, the report of preparation plastic pipe.
Summary of the invention
Crystallization velocity is slow in the PET bottle reclaimed material course of processing, injecting forming temperature is high, shaping cycle is long in order to overcome, make behind the product defectives such as fragility is big, impact property difference, the invention provides the method that a kind of PET bottle reclaimed material prepares plastic pipe, present method is a basic raw material with PET bottle reclaimed material and m-LLDPE, add compatilizer, lanthanum trioxide, antioxidant 1010, by pulverizing, high-speed mixing, twin screw extrude pelletizing, injection molding technique processes.Adopt the plastic pipe of present method preparation, have characteristics such as excellent in cushion effect, good pressure-resistant performance, surface luster, cost are low, be applicable to public works draining blowdown pipe fitting, agricultural water-saving irrigation pipe fitting.
In order to realize that the technical scheme that the object of the invention adopts is:
Material and prescription
PET bottle reclaimed material 63~74 weight parts, m-LLDPE22~32 weight parts, compatilizer 2~4 weight parts, lanthanum trioxide 0.6~1.2 weight part, antioxidant 1010 0.5~1.0 weight part.
The preparation method
After will reclaiming PET bottle dusting out and impurity, place crusher, be ground into the reclaimed materials fragment about 2mm * 2mm; Put into the constant temperature air dry oven, 140 ± 1 ℃ of controlled temperature are behind the dry 8h, weighing places homogenizer, control stirrer rotating speed 250r/min, 100 ± 1 ℃ of temperature, add m-LLDPE, compatilizer, lanthanum trioxide, antioxidant 1010 after measuring successively, mix 8min; Place the parallel dual-screw extruding machine hopper, control extruder barrel temperature: 185~190 ℃ in I district, 198~204 ℃ in II district, 210~216 ℃ in III district, 222~227 ℃ in IV district, 232~238 ℃ in V district, 245~250 ℃ in VI district, 243~248 ℃ of die heads, extrude and be cut into particulate material; And be placed in the injection moulding machine, control injection moulding machine barrel temperature: 198~204 ℃ in I district, 210~216 ℃ in II district, 224~230 ℃ in III district, 238~243 ℃ in IV district, 250~255 ℃ in V district, 248~253 ℃ of die heads are injected into pipe fitting.
The density of m-LLDPE of the present invention is 0.9~0.93g/cm
3, melt flow rate (MFR) is 0.8~1.3g/10min.
Compatilizer of the present invention is to be become with 1:0.5~0.9 weight part ratio combined group with ethylene-octene copolymer (POE) by ethylene-acrylic acid copolymer (EAA).
The purity of lanthanum trioxide of the present invention is mass percent 99.5%.
The invention has the beneficial effects as follows: 1. adopt EAA and POE to be combined as compatilizer, PET bottle reclaimed material and m-LLDPE co-mixing system are carried out interface modification, improve the alternate consistency of PET and m-LLDPE two, improved the notched Izod impact strength and the compression resilience of PET/m-LLDPE material; 2. adopting lanthanum trioxide is nucleator, and PET/m-LLDPE is carried out the nucleation modification, improves 6~8 ℃ of PET/m-LLDPE material Tcs, has improved the injection processing characteristics of PET/m-LLDPE material; 3. the pipe fitting of present method preparation is compared with the pipe fitting that unmodified PET bottle reclaimed material is made, and notched Izod impact strength has improved 45%~55%, and the compression rebound rate has improved 22%~26%, and injection pipe fitting yield rate has improved 18~23%; Have characteristics such as excellent in cushion effect, good pressure-resistant performance, surface luster, cost be low, be applicable to public works draining blowdown pipe fitting, agricultural water-saving irrigation pipe fitting.
Embodiment
Embodiment 1:
After will reclaiming PET bottle dusting out and impurity, place crusher, be ground into the reclaimed materials fragment about 2mm * 2mm, put into the constant temperature air dry oven, 140 ℃ of controlled temperature are behind the dry 8h, take by weighing PET bottle reclaimed material 65Kg and place homogenizer, control stirrer rotating speed 250r/min, 100 ℃ of temperature, adding density successively is 0.916g/cm
3, melt flow rate (MFR) is the m-LLDPE24Kg of 1.0g/10min, EAA1.5Kg mixes the compatilizer 2.4Kg that forms with POE0.9Kg, purity is the lanthanum trioxide 0.7Kg and the antioxidant 1010 0.6Kg of mass percent 99.5%, mixes 8min; Place the parallel dual-screw extruding machine hopper, control extruder barrel temperature: 188 ℃ in I district, 201 ℃ in II district, 213 ℃ in III district, 225 ℃ in IV district, 235 ℃ in V district, 248 ℃ in VI district, 245 ℃ of die heads, extrude and be cut into particulate material; And be placed in the injection moulding machine, control injection moulding machine barrel temperature: 200 ℃ in I district, 213 ℃ in II district, 227 ℃ in III district, 240 ℃ in IV district, 253 ℃ in V district, 250 ℃ of die heads are injected into pipe fitting.
The pipe fitting of present embodiment preparation is compared with the pipe fitting that unmodified PET bottle reclaimed material is made, and notched Izod impact strength has improved 51%, and the compression rebound rate has improved 24%, and injection pipe fitting yield rate has improved 20.5%; Have characteristics such as excellent in cushion effect, good pressure-resistant performance, surface luster, cost be low, be applicable to public works draining blowdown pipe fitting, agricultural water-saving irrigation pipe fitting.
With embodiment 2:
After will reclaiming PET bottle dusting out and impurity, place crusher, be ground into the reclaimed materials fragment about 2mm * 2mm, put into the constant temperature air dry oven, 141 ℃ of controlled temperature are behind the dry 8h, take by weighing PET bottle reclaimed material 72Kg and place homogenizer, control stirrer rotating speed 250r/min, 99 ℃ of temperature, adding density successively is 0.916g/cm
3, melt flow rate (MFR) is the m-LLDPE30Kg of 1.2g/10min, and EAA1.8Kg mixes the compatilizer 3.4Kg that forms with POE1.6Kg, and purity is the lanthanum trioxide 1.0Kg and the antioxidant 1010 0.8Kg of mass percent 99.5%, mixes 8min; Place the parallel dual-screw extruding machine hopper, control extruder barrel temperature: 186 ℃ in I district, 199 ℃ in II district, 211 ℃ in III district, 223 ℃ in IV district, 233 ℃ in V district, 246 ℃ in VI district, 244 ℃ of die heads, extrude and be cut into particulate material; And be placed in the injection moulding machine, control injection moulding machine barrel temperature: 198 ℃ in I district, 212 ℃ in II district, 225 ℃ in III district, 239 ℃ in IV district, 251 ℃ in V district, 248 ℃ of die heads are injected into pipe fitting.
The pipe fitting of present embodiment preparation is compared with the pipe fitting that unmodified PET bottle reclaimed material is made, and notched Izod impact strength has improved 54%, and the compression rebound rate has improved 25%, and injection pipe fitting yield rate has improved 22.3%; Have characteristics such as excellent in cushion effect, good pressure-resistant performance, surface luster, cost be low, be applicable to public works draining blowdown pipe fitting, agricultural water-saving irrigation pipe fitting.
Embodiment 3:
After will reclaiming PET bottle dusting out and impurity, place crusher, be ground into the reclaimed materials fragment about 2mm * 2mm, put into the constant temperature air dry oven, 139 ℃ of controlled temperature are behind the dry 8h, take by weighing PET bottle reclaimed material 68Kg and place homogenizer, control stirrer rotating speed 250r/min, 101 ℃ of temperature, adding density successively is 0.926g/cm
3, melt flow rate (MFR) is the m-LLDPE27Kg of 0.85g/10min, and EAA1.6Kg mixes the compatilizer 2.8Kg that forms with POE1.2Kg, and purity is the lanthanum trioxide 0.9Kg and the antioxidant 1010 0.7Kg of mass percent 99.5%, mixes 8min; Place the parallel dual-screw extruding machine hopper, control extruder barrel temperature: 190 ℃ in I district, 203 ℃ in II district, 215 ℃ in III district, 226 ℃ in IV district, 237 ℃ in V district, 250 ℃ in VI district, 248 ℃ of die heads, extrude and be cut into particulate material; And be placed in the injection moulding machine, control injection moulding machine barrel temperature: 203 ℃ in I district, 215 ℃ in II district, 229 ℃ in III district, 242 ℃ in IV district, 255 ℃ in V district, 252 ℃ of die heads are injected into pipe fitting.
The pipe fitting of present embodiment preparation is compared with the pipe fitting that unmodified PET bottle reclaimed material is made, and notched Izod impact strength has improved 47%, and the compression rebound rate has improved 23%, and injection pipe fitting yield rate has improved 19.5%; Have characteristics such as excellent in cushion effect, good pressure-resistant performance, surface luster, cost be low, be applicable to public works draining blowdown pipe fitting, agricultural water-saving irrigation pipe fitting.