CN102602004A - Ultra-wide 8M geomembrane production line equipment - Google Patents
Ultra-wide 8M geomembrane production line equipment Download PDFInfo
- Publication number
- CN102602004A CN102602004A CN2012100711451A CN201210071145A CN102602004A CN 102602004 A CN102602004 A CN 102602004A CN 2012100711451 A CN2012100711451 A CN 2012100711451A CN 201210071145 A CN201210071145 A CN 201210071145A CN 102602004 A CN102602004 A CN 102602004A
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- China
- Prior art keywords
- roller
- production line
- geomembrane
- screw extruder
- ultra wide
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/395—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
- B29C48/40—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
Abstract
The invention discloses ultra-wide 8M geomembrane production line equipment, which comprises a feeding device, a screw extruder, a three-roll extruder, a conveying device, a storage device, a tractor, an automatic cutting device and a coiler. The feeding device is connected with the screw extruder, the screw extruder is connected with the three-roll extruder, the three-roll extruder is connected with the conveying device, an automatic edge-cutting device is arranged on the conveying device, the conveying device is connected with the tractor, the tractor is connected with the storage device, the storage device is connected with the automatic cutting device, and the automatic cutting device is connected with the coiler. Automation degree of the ultra-wide 8M geomembrane production line equipment in production is improved, odor, noise and environmental pollution are avoided in a production process, the width of a produced product is increased, and production efficiency is effectively improved.
Description
Technical field
The present invention relates to a kind of ultra fabric width 8M geomembrane apparatus for production line, relate in particular to a kind of equipment of producing waterproof roll, belong to the waterproofing work mechanical field.
Background technology
Waterproof roll production is the important activity in production of waterproof industry, and the waterproof roll production equipment mainly is to be the production equipment of raw material with pitch at present, and the waterproof roll fabric width of its production is lower, and overlap edge is many; Weld time-consuming, the effort, it is loaded down with trivial details to construct, and produces to such an extent that the product automation degree is low; Power consumption is high, is prone to cause environmental pollution, takes a lot of work, and is time-consuming; Effort is produced waste product and can't be recycled, and causes a large amount of production wastes, causes production cost of products very high.
Summary of the invention
To the defective of prior art, the invention provides ultra fabric width 8M geomembrane apparatus for production line, improved the automaticity of device fabrication; And odorlessness in the production process; Noiselessness can not pollute environment, and disclosed equipment has increased the fabric width face of producing product; Improve production efficiency greatly, and then improved efficiency of construction.
For realizing the foregoing invention purpose, the present invention realizes through following technical proposals:
Ultra wide cut 8M geomembrane apparatus for production line; Comprise feeding device, screw extruder, three roller extruders, transport, storage device, hauling machine, automatic cutting device, coiling machine, said feeding device is connected with said screw extruder, and said screw extruder is connected with said three roller extruders; Said three roller extruders are connected with said transport; Said transport is provided with automatic cutting edge device, and said transport is connected with said hauling machine, and said hauling machine is connected with said storage device; Said storage device is connected with said automatic cutting device, and said automatic cutting device is connected with said coiling machine.
Wherein, said feeding device is an automatic charging machine, the spiral automatic charging; Be connected with high speed mixer as proportioner before the said automatic charging machine, said high speed mixer is provided with the powerdriven motor of independent control, and said motor connects through axis hole, drives the stirring wing rotation, and batch mixing is even in hopper.
Wherein, described screw extruder is a double screw extruder, comprises the plastics reductor; Screw rod, mould three parts, said plastics reductor is connected by the mainframe bolt; Said screw extruder is connected with the variable-frequency motor of independent control active force transmission; Said variable-frequency motor drives said plastics reductor running through the belt pulley transmission, and said plastics reductor is connected with said screw rod axis hole, and said screw rod melts the back with raw material and gets into the coupled mould that connects.
In said structure, extrude through twin-screw, improved production efficiency; Used plastics reductor is the plastics special reduction gear preferably, is the hard flank of tooth special reduction gear that is matched in medium and high-grade plastics, rubber, chemical fibre;
Wherein, said screw rod and mould are connected with special-purpose temperature control system, can effectively control the temperature of each part of screw rod, better control the melting temperature of raw material.Under the temperature control system of screw rod was regulated, it was temperature required to reach the raw material fusing, and raw material dissolves from screw rod to be extruded.
In said structure; Also be provided with automatic net exchanging device between said screw rod and the mould; Filter the impurity that mixes in the raw material through said automatic net exchanging device, in case the product quality of producing is defective, net exchanging device has also effectively improved the equipment automatization ability automatically simultaneously.
In said structure; Also be provided with workbench above the screw extruder; Said workbench is connected through bolt with the bracing frame of said screw extruder and the bracing frame of mould; Climb up said workbench through the material loading ladder and operate, be provided with the nonwoven device above the said workbench, said nonwoven device is provided with two rollers and is supported on drive nonwoven running under the function of friction as nonwoven; Thereby realize carrying the function of nonwoven, the roller of said nonwoven device is connected with bracing frame by bolt through bearing.
After raw material got into mould molding, through the extruding of three roller extruders, said three roller extruders are fixed on the bracing frame by three inclined arrangements of roller to be formed; Three rollers are with inclined arrangement; Make mould discharging more even, mould is regulated convenient, and operation is smooth more.
Wherein, said three roller extruders also are provided with independent powerdriven variable-frequency motor of control and independent power gear transmission device gear-box, and the active force of said gear provides through chain gear transmission, and said gear-box has driven said roller running through Hooks coupling universal coupling.
Wherein, also be provided with workbench above the said three roller extruders, be provided with the material loading ladder and connect the said workbench of arrival, said workbench has made things convenient for the control of three roller extruder operation, can be used for controlling of ultra wide cut equipment.
Further; On said workbench, be provided with startup mop frame or mop frame as the nonwoven device, be used for compound nonwoven cloth, thereby increased the two-sided function that meets nonwoven of equipment; Said nonwoven device is provided with mobile device; Said mobile device is provided with independently power transmission motor, and through chain gear transmission, the guide rail wheel slides on guide rail and makes the replacing of nonwoven convenient.
Wherein, three roller lifting decelerators are regulated three roller gaps thereby said three roller extruders also are provided with adjusting, improve product surface fineness, confirm product thickness through regulating three roller extruder running speeds.
Wherein, said transport is to be connected by bearing with support frame as described above through said roller, and support frame as described above is connected by bolt, and said transport has guaranteed the planarization of product.
Wherein, the active force of said transport is provided by hauling machine, and said hauling machine is provided with the powerdriven torque motor of independent control, through chain gear transmission the roller active force is provided; Said hauling machine roller is made up of a rubber roll and a smooth roll, is fixed by the carry-over pinch rolls bracing frame, and rubber roll is last; Smooth roll is down, and rubber roll can up-down adjustment, thereby can regulate the gap between two rollers; Can accomplish circulation and traction to the different-thickness coiled material, two rollers through between extruding force the active force of transport, preferably double-tractor are provided; Not only improved the active force of transport, and be more convenient for operation, made operation simpler.
Wherein, Said transport is provided with automatic cutting edge device, and said automatic cutting edge device is provided with the powerdriven motor of independent control, and the active force of said motor drives two edger blade runnings through shaft coupling; Coiled material is cut; Further said automatic cutting edge device is provided with the Fixed width device, through the Fixed width setting, reaches the width specifications of required coiled material.
Said storage device is to go up and down to regulate the product delivered length by roller to accomplish storage, and product can be confirmed the flatness of coiled material when said automatic cutting device is started under the effect of said storage device.
Said automatic cutting device is made up of cutter sweep and cutting actuator; Said cutter sweep is provided with electrical machinery of active force as cutting blade power; Coiled material is cut, and said cutting actuator is provided with buncher as power, drives the chain rotation; Solve the drawback of artificial cutting, operated automation more.
Last procedure that said coiling machine is a production is the operating means of rolling after the device fabrication, packing, and said coiling machine is fixed on the bracing frame by roller to be formed, and friction is batched.Said coiling machine is connected with and independently controls powerdriven variable-frequency motor, through the transmission of sprocket wheel the active force of roller is provided, and cylinder makes product batch moulding through function of friction.
Further, said coiling machine is provided with meter counter, is confirmed the length of finished product to have improved automation degree of equipment by meter counter.
In the present invention, the power motor of equipment all is mounted in equipment support and gets on the iron plate, and the iron plate of bracing frame is provided with regulates bolt and holding screw.
In the present invention, the roller of equipment all be through bearing block by being bolted on the bracing frame, have bearing accomplish to roll to connect in the bearing block.
In the present invention, the hauling machine of equipment, automatic gas cutting machine, coiling machine are separate and interactional, when the meter counter of coiling machine sends the signal that rolling length reaches are; Automatically cutting starts, and hauling machine stops, and therefore before hauling machine, is provided with storage device; Extruder and three-roller are also in running; Hauling machine stops, and product is stored between hauling machine and the three-roller, lets product reach smooth degree.Automatic gas cutting machine is by contact-making switch, provide signal near switch, and cutting stops automatically, and meter counter resets, and hauling machine starts.
Equipment of the present invention adopts after the above-mentioned structure, and the product of production has the stable uniformity and compound strong characteristics, and the automatic capability of production process obviously improves.
Description of drawings
Fig. 1 is ultra fabric width 8M geomembrane apparatus for production line structure production procedure sketch map;
Fig. 1 a, 1b are the enlargement decomposition of Fig. 1;
Fig. 2 is ultra fabric width 8M geomembrane apparatus for production line vertical view;
Fig. 2 a, 2b, 2c are the enlargement decomposition of Fig. 2.
The specific embodiment
Can better understand implementation of the present invention in conjunction with accompanying drawing.In following embodiment and accompanying drawing thereof; Be the present invention's implementation more preferably; The present invention is not limited only to adopt following manner to implement, and those skilled in the art change usually or are equal to replacement and still belong to protection scope of the present invention understanding and mastering the size of being carried out on the basis that the present invention invents essence, ratio etc.
It should be noted that accompanying drawing of the present invention in order to show the structure of product more clearly, Fig. 1, Fig. 2 have been carried out decomposing amplified, with the details of accurate expression product.It only is the needs in order to show that this decomposition is amplified, and is not representative equipment of the present invention cutting apart physically.
With reference to figure 1,1a, 1b, 2,, comprise feeding device, screw extruder, three roller extruders, mop device, transport, storage device, hauling machine, automatic cutting device, several major parts of coiling machine for ultra fabric width 8M geomembrane apparatus for production line.
Before the equipment operation, be provided with high speed mixer 1; Proportioner as this equipment; High speed mixer 1 is provided with the powerdriven motor of independent control, and motor connects through axis hole, drives the stirring wing rotation; Batch mixing is even in hopper, passes through feeding device then: automatic charging machine 13 spiral automatic chargings.
Be provided with workbench 23 above the screw extruder 2; Workbench 23 and screw extruder 2 bracing frames and mould bracing frame 24 are connected by bolt; Climb up workbench 23 through material loading ladder 25 and operate, be provided with nonwoven device 22 above the workbench 23, nonwoven device 22 has two rollers 220 to be supported on drive nonwoven running under the function of friction as nonwoven; Reach the function of carrying nonwoven, the roller of nonwoven device 22 is to be connected with bracing frame by bolt through bearing.
Three roller extruders 3 are to assemble under the inclined mounting means by three rollers 301; Bracing frame is connected by bolt; Three roller extruders 3 not only have the powerdriven variable-frequency motor of independent control, but also are provided with independent power gear transmission device----gear-box 26, and the active force of gear is provided through chain gear transmission; Gear-box 26 has driven the running of roller through Hooks coupling universal coupling; Three roller extruders 3 also are provided with mobile device, provide at variable-frequency motor under the effect of active force, through guide rail wheel 303 operation on track 27.
Be provided with workbench 28 above the three roller extruders 3, can arrive workbench 28 through material loading ladder 29, workbench 28 has made things convenient for 3 operations of three roller extruders.
The nonwoven device has increased the two-sided function that meets nonwoven of equipment; Be provided with mobile device with workbench 28 and material loading ladder 29 corresponding nonwoven devices (identical) with said structure 22; Mobile device is provided with independently power transmission motor 31; Through chain gear transmission, the long journey on guide rail 32 of guide rail wheel, mobile device makes the replacing of nonwoven convenient.
Raw material is under the traction active force of hauling machine 10 afterwards, and product is through transport 7, and transport 7 is provided with automatic cutting edge device 8; Automatically cutting edge device 8 has the powerdriven motor of independent control; Drive two edger blades runnings by the active force of motor through shaft coupling, coiled material is cut, and cutting edge is provided with 8 the Fixed width device is arranged automatically; Through the Fixed width setting, reach the width specifications of required coiled material.
Product can be confirmed the flatness of coiled material when automatic cutting device 11 starts under the effect of storage device 9, storage device 9 goes up and down to regulate the product delivered length by roller and accomplishes storage.
The operation principle of the operation principle of hauling machine 30 and hauling machine 10 is identical, and (structure is also similar; Comprise that motor passes through the running that driving-belt drives two rollers); Hauling machine 30 and automatic gas cutting machine 11 are by being bolted on the same bracing frame, and automatic gas cutting machine 11 is made up of cutter sweep and cutting actuator, and cutter sweep is as cutting blade power by motor; Coiled material is cut; The cutting actuator be by buncher as power, drive the chain rotation, cutter sweep is just walked on fixed track.
Product is through after the hauling machine 30; The major impetus of conveying products provides through friction coiling machine 12; Coiling machine 12 is fixed on the bracing frame 121 by roller 120 to be formed; Be connected with and independently control powerdriven variable-frequency motor 122, through the transmission of sprocket wheel the active force of roller is provided, roller 120 makes product batch moulding through function of friction.After rolling length reached required requirement, counter 21 sent signal, and automatic gas cutting machine 11 starts, and hauling machine 30 stops, and storage device 9 works, and product cuts off automatic gas cutting machine 11 to be stopped, and meter counter 21 resets, and hauling machine 30 starts, coiling machine rolling, packing.
Claims (10)
1. ultra wide cut 8M geomembrane apparatus for production line; Comprise feeding device, screw extruder, three roller extruders, transport, storage device, hauling machine, automatic cutting device, coiling machine, it is characterized in that said feeding device is connected with said screw extruder, said screw extruder is connected with said three roller extruders; Said three roller extruders are connected with said transport; Said transport is provided with automatic cutting edge device, and said transport is connected with said hauling machine, and said hauling machine is connected with said storage device; Said storage device is connected with said automatic cutting device, and said automatic cutting device is connected with said coiling machine.
2. ultra wide cut 8M geomembrane apparatus for production line according to claim 1; It is characterized in that said screw extruder is a double screw extruder, by plastics reductor, screw rod; Mould three parts are formed; Said plastics reductor is connected by the mainframe bolt, and said screw extruder is connected with the variable-frequency motor of independent control active force transmission, and said variable-frequency motor drives said plastics reductor running through the belt pulley transmission; Said plastics reductor is connected with said screw rod axis hole, and said screw rod melts the back with raw material and gets into connected mould.
3. ultra wide cut 8M geomembrane apparatus for production line according to claim 2 is characterized in that also being provided with automatic net exchanging device between said screw rod and the said mould.
4. ultra wide cut 8M geomembrane apparatus for production line according to claim 2; It is characterized in that also being provided with on the said screw extruder workbench; Said workbench is connected through bolt with the bracing frame of said screw extruder and the bracing frame of mould, climbs up said workbench through the material loading ladder and operates, and is provided with the nonwoven device above the said workbench; Said nonwoven device is provided with two rollers and supports as nonwoven, and the roller of said nonwoven device is connected with bracing frame by bolt through bearing.
5. ultra wide cut 8M geomembrane apparatus for production line according to claim 1 is characterized in that said three roller extruders are fixed on the bracing frame by three inclined arrangements of roller to form.
6. ultra wide cut 8M geomembrane apparatus for production line according to claim 5; It is characterized in that said three roller extruders are provided with independent powerdriven variable-frequency motor of control and independent power gear transmission device gear-box; The active force of said gear provides through chain gear transmission, and said gear-box drives said roller running through Hooks coupling universal coupling.
7. ultra wide cut 8M geomembrane apparatus for production line according to claim 5 is characterized in that also being provided with workbench above the wherein said three roller extruders, and is provided with the said workbench of material loading ladder connection arrival, and said workbench is provided with the nonwoven device.
8. ultra wide cut 8M geomembrane apparatus for production line according to claim 1 is characterized in that said transport is connected through bearing with bracing frame by roller, and support frame as described above is connected by bolt; The active force of said transport is provided by hauling machine, and said hauling machine is provided with the powerdriven torque motor of independent control, through chain gear transmission the roller active force is provided; Said roller is made up of a rubber roll and a smooth roll; Fixed by the carry-over pinch rolls bracing frame, rubber roll is last, and smooth roll is following.
9. ultra wide cut 8M geomembrane apparatus for production line according to claim 1, it is characterized in that said automatic cutting device by cutter sweep with the cutting actuator form, said cutter sweep is provided with electrical machinery of active force, said cutting actuator is provided with buncher.
10. ultra wide cut 8M geomembrane apparatus for production line according to claim 1; It is characterized in that said coiling machine is fixed on the bracing frame by roller forms; Said coiling machine is connected with and independently controls powerdriven variable-frequency motor, and the transmission through sprocket wheel provides the roller active force.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100711451A CN102602004A (en) | 2012-03-19 | 2012-03-19 | Ultra-wide 8M geomembrane production line equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100711451A CN102602004A (en) | 2012-03-19 | 2012-03-19 | Ultra-wide 8M geomembrane production line equipment |
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| CN102602004A true CN102602004A (en) | 2012-07-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN2012100711451A Pending CN102602004A (en) | 2012-03-19 | 2012-03-19 | Ultra-wide 8M geomembrane production line equipment |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102922857A (en) * | 2012-11-18 | 2013-02-13 | 大连恒大高新材料开发有限公司 | Cold pressing roller of composite geomembrane laminator |
| CN104228076A (en) * | 2014-09-29 | 2014-12-24 | 江阴德玛斯特钻具有限公司 | Production line of flanging type drill rod protective sleeve |
| CN105437310A (en) * | 2015-12-23 | 2016-03-30 | 天津市兴荣通达科技发展有限公司 | Geotextile composite material cutting and sealing system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101293982A (en) * | 2008-06-20 | 2008-10-29 | 河南康喜科技有限公司 | High-density polyethylene geomembrane and preparing technique thereof |
| US20110217498A1 (en) * | 2010-03-05 | 2011-09-08 | Prs Mediterranean Ltd. | Creep resistant article |
| CN202123621U (en) * | 2011-03-23 | 2012-01-25 | 汉达精密电子(昆山)有限公司 | Slide block mechanism |
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2012
- 2012-03-19 CN CN2012100711451A patent/CN102602004A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101293982A (en) * | 2008-06-20 | 2008-10-29 | 河南康喜科技有限公司 | High-density polyethylene geomembrane and preparing technique thereof |
| US20110217498A1 (en) * | 2010-03-05 | 2011-09-08 | Prs Mediterranean Ltd. | Creep resistant article |
| CN202123621U (en) * | 2011-03-23 | 2012-01-25 | 汉达精密电子(昆山)有限公司 | Slide block mechanism |
Non-Patent Citations (1)
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102922857A (en) * | 2012-11-18 | 2013-02-13 | 大连恒大高新材料开发有限公司 | Cold pressing roller of composite geomembrane laminator |
| CN104228076A (en) * | 2014-09-29 | 2014-12-24 | 江阴德玛斯特钻具有限公司 | Production line of flanging type drill rod protective sleeve |
| CN105437310A (en) * | 2015-12-23 | 2016-03-30 | 天津市兴荣通达科技发展有限公司 | Geotextile composite material cutting and sealing system |
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Application publication date: 20120725 |
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