CN111605102A - Processing equipment for EVA cloth filler - Google Patents
Processing equipment for EVA cloth filler Download PDFInfo
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- CN111605102A CN111605102A CN202010372278.7A CN202010372278A CN111605102A CN 111605102 A CN111605102 A CN 111605102A CN 202010372278 A CN202010372278 A CN 202010372278A CN 111605102 A CN111605102 A CN 111605102A
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- eva
- crushing
- portal frame
- belt conveyor
- feeding machine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/04—Disintegrating plastics, e.g. by milling
- B29B17/0412—Disintegrating plastics, e.g. by milling to large particles, e.g. beads, granules, flakes, slices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/02—Making granules by dividing preformed material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/34—Feeding the material to the mould or the compression means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/52—Heating or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
- B29C69/001—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore a shaping technique combined with cutting, e.g. in parts or slices combined with rearranging and joining the cut parts
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
- D06H7/04—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials longitudinally
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/04—Disintegrating plastics, e.g. by milling
- B29B2017/0424—Specific disintegrating techniques; devices therefor
- B29B2017/0476—Cutting or tearing members, e.g. spiked or toothed cylinders or intermeshing rollers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/52—Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Environmental & Geological Engineering (AREA)
- Textile Engineering (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The invention relates to the technical field of EVA fabric processing, in particular to processing equipment for an EVA fabric filler, which comprises a crushing mechanism, a belt conveyor, a stirring mechanism, a spiral feeding machine, a punching mechanism and a cutting mechanism, wherein the crushing mechanism is arranged on the belt conveyor; the belt conveyor is fixedly arranged on the ground through a first support, a feeding port of the stirring mechanism is over against a discharging port of the belt conveyor, and the stirring mechanism is arranged on the ground through a second support; a resistance wire is fixedly arranged on the outer wall of the spiral feeding machine and is wrapped on the outer wall of the spiral feeding machine through heat insulation cotton; the resistance wire is arranged along the working direction of the spiral feeding machine; the discharge gate of spiral material loading machine is provided with punching press mechanism, and the discharge gate of punching press mechanism is provided with cutting mechanism. The problem of the unable recycle of EVA cloth leftover bits in traditional case and bag course of working has been solved to this equipment, processes into the stopping in the braces of handle, knapsack and the back of knapsack with EVA cloth leftover bits, has reduced the loss of EVA cloth, has practiced thrift the cost.
Description
Technical Field
The invention relates to the technical field of EVA fabric processing, in particular to processing equipment for an EVA fabric filler.
Background
EVA is copolymerized by ethylene and acetic acid, and has the Chinese cultural name: ethylene-vinyl acetate copolymer (ethylene-vinyl acetate copolymer), chemical name in english: ethylene Vinyl Acetate Copolymer. The application field of EVA is quite extensive, the annual market consumption of China is continuously increased, especially in the shoe manufacturing industry, the EVA cloth is applied to middle and high-grade sneakers, climbing shoes, slippers and sandals, meanwhile, the EVA cloth is usually used for manufacturing bags, a lot of leftover materials of the EVA cloth can be cut in the bag processing process, the leftover materials of the EVA cloth cannot be used for manufacturing bags, and manufacturers can discard the cut leftover materials of the EVA cloth under the common condition, so that the waste of the EVA cloth is caused.
Chinese utility model cn201720843774.x discloses a reprocessing equipment of EVA foaming product, this utility model provides a reprocessing equipment of EVA foaming product, relates to the recovery field of recycling of EVA foaming product. The reprocessing equipment comprises: a pulverizer; the EVA extrusion molding machine is in butt joint with the pulverizer; extruding auxiliary materials out of a plastic machine; the mixing extrusion molding machine is in butt joint with the EVA extrusion molding machine and the auxiliary material extrusion molding machine; a forming machine, which is butted with the mixing extrusion molding machine and is provided with a plurality of round rollers for transferring the first plate-shaped material; and a cutting machine, which is butted with the forming machine; wherein the auxiliary material is polyethylene or/and polyester fiber or/and polypropylene fiber. The grinder fully grinds the EVA foaming products and the waste materials thereof, and is at least beneficial to the production work of the subsequent EVA extrusion molding machine, the auxiliary material extrusion molding machine and the mixing extrusion molding machine, so that the treatment of the EVA foaming products is more convenient.
The equipment is only used for processing EVA foaming products, and related equipment in the field of EVA cloth processing is not available on the market.
Disclosure of Invention
The invention aims to provide processing equipment for an EVA cloth filler, which solves the problem that EVA cloth leftover materials cannot be recycled in the traditional processing technology.
In order to achieve the purpose, the invention adopts the following technical scheme:
the processing equipment for the EVA cloth material filler comprises a crushing mechanism, a belt conveyor, a stirring mechanism, a spiral feeding machine, a punching mechanism and a cutting mechanism;
the belt conveyor is fixedly arranged on the ground through a first support, the crushing mechanism is erected above the belt conveyor, and a discharge port of the crushing mechanism is positioned right above a feed port of the belt conveyor;
the stirring mechanism is positioned beside the belt conveyor, a feeding port of the stirring mechanism is over against a discharging port of the belt conveyor, and the stirring mechanism is arranged on the ground through a second support;
a spiral feeding machine is arranged beside the stirring mechanism; a feeding port of the spiral feeding machine is positioned right below a discharging port of the stirring mechanism, a resistance wire is fixedly arranged on the outer wall of the spiral feeding machine, and the resistance wire is wrapped on the outer wall of the spiral feeding machine through heat insulation cotton; the resistance wire is arranged along the working direction of the spiral feeding machine;
a discharge port of the spiral feeding machine is provided with a stamping mechanism, and a feeding port of the stamping mechanism is over against the discharge port of the spiral feeding machine;
and a cutting mechanism is arranged at a discharge port of the stamping mechanism.
As an optimal scheme of the processing equipment of EVA cloth material filler, broken mechanism is including broken case, first broken wheel, the broken wheel of second and first motor, and first broken wheel and the equal rotatable installation of the broken wheel of second are in broken incasement, and the output shaft transmission of first broken wheel, the broken wheel of second and first motor is connected.
As an optimal scheme of EVA cloth material filler's processing equipment, the one end of the rotation axis of first broken wheel is rotatable installs on the inner wall of broken case, and the other end of first broken wheel passes the box of broken case and is connected at the outside transmission of broken case with first motor, and the rotation axis of the broken wheel of second passes through the rotatable installation of bearing frame on broken case, and the meshing is provided with first gear and second gear on first broken wheel and the broken wheel of second.
As an optimal scheme of EVA cloth material filler's processing equipment, the one end of the rotation axis of first broken wheel is rotatable installs on the inner wall of broken case, and the other end of first broken wheel passes the box of broken case and is connected at the outside transmission of broken case with first motor, and the rotation axis of the broken wheel of second passes through the rotatable installation of bearing frame on broken case, and the meshing is provided with first gear and second gear on first broken wheel and the broken wheel of second.
As an EVA cloth material filler's processing equipment's preferred scheme, rabbling mechanism is including granulator and second support, and the pan feeding mouth and the discharge gate of granulator are all articulated to be installed the lid.
As an EVA cloth material filler's processing equipment's preferred scheme, punching press mechanism is including blanking box, drift and pneumatic cylinder, blanking box is top open-ended box structure, one side that rabbling mechanism was kept away from to the blanking box is provided with discharging channel, discharging channel's end-to-end connection has the blanking platform, the working face of blanking platform is the inclined plane, the one end that blanking platform and discharging channel are connected is higher than the other end of blanking platform, pneumatic cylinder fixed mounting is directly over blanking box, the output shaft of pneumatic cylinder is vertical downwards, the terminal fixed mounting of output shaft of pneumatic cylinder has the drift, the outer wall of drift and blanking box's inner wall laminating.
As an optimal scheme of processing equipment for EVA cloth material filler, the cutting mechanism comprises a workbench, a linear driving assembly, a fixed block, a roller seat and a roller cutter, the workbench is installed at a discharge port of the punching mechanism, a working face of the workbench is right opposite to the discharge port of the punching mechanism, the linear driving assembly is located right above the workbench, the fixed block is fixedly installed on a moving end of the linear driving assembly, the roller seat is fixedly connected with the fixed block through a connecting rod, and the roller cutter is rotatably installed on the roller seat.
As a preferred scheme of processing equipment for EVA cloth material filler, a linear driving assembly comprises a first portal frame, a second portal frame, a first moving platform, a second moving platform and a first motor, wherein the first portal frame, the second portal frame, the first moving platform, the second moving platform and the first motor are arranged right above a workbench, the first portal frame and the second portal frame are respectively positioned at two sides of the workbench, the first portal frame and the second portal frame are identical in structure, a slide rail and a rack are arranged at the top end of the first portal frame, the first moving platform and the second moving platform are respectively arranged above the first portal frame and the second portal frame, the inner walls at two sides of the first moving platform are abutted against the outer walls at two sides of the first portal frame, the inner walls at two sides of the second moving platform are abutted against the outer walls at two sides of the second portal frame, a pulley in sliding fit with the slide rail and a gear meshed with the rack are arranged in the first moving platform, the first motor is fixedly arranged, the output shaft of the first motor is in transmission connection with the gear.
As an optimal scheme of processing equipment of EVA cloth material filler, be provided with a plurality of blades on the cylinder cutter, the blade is crisscross to be set up.
As an optimal scheme of processing equipment for EVA cloth material filler, a hydraulic cylinder is fixedly installed right above a blanking box through a hanging plate, one end of the hanging plate is fixedly connected with a first portal frame, the other end of the hanging plate is fixedly connected with a second portal frame, an output shaft of the hydraulic cylinder vertically penetrates downwards through the hanging plate and is fixedly connected with a punch, the working direction of the punch is vertical downwards, a guide pillar is arranged on the punch, and a limiting hole in sliding fit with the guide pillar is formed in the hanging plate corresponding to the guide pillar.
The invention has the beneficial effects that: firstly, adding EVA cloth leftover materials to be processed into a crushing mechanism by an operator, wherein the working intervals of a first crushing wheel and a second crushing wheel are intersected, the first crushing wheel and the second crushing wheel rotate oppositely to stir and crush the EVA cloth leftover materials to be processed, the cut EVA cloth leftover materials can come out of a discharge port of the crushing mechanism, then the crushed EVA cloth leftover materials can fall onto the working surface of a belt conveyor, the belt conveyor drives the crushed EVA cloth leftover materials to enter a stirring mechanism, the operator opens a cover of the granulator at the moment, after the EVA cloth leftover materials in the granulator enter proper amount, the operator closes the crushing mechanism and the belt conveyor, the operator closes the cover at the feed port of the granulator before starting working, the granulator is prevented from splashing the EVA cloth leftover materials in working engineering, and after the granulator finishes secondary crushing, then the cover of the discharge port of the granulator is opened by an operator, EVA cloth leftover materials after stirring work can fall from the discharge port of the granulator to the feeding port of the spiral feeding machine, the operator closes the cover of the discharge port of the granulator after the granulator finishes discharging work, and then the crushing mechanism and the belt conveyor are started to repeat the steps, at the moment, the spiral feeding machine starts to work, the spiral feeding machine drives the EVA cloth leftover materials inside to be conveyed into the blanking box, the resistance wire is electrified to heat the EVA cloth leftover materials in the spiral feeding machine, the hydraulic cylinder drives the punch head to move downwards after the spiral feeding machine finishes feeding work, the punch head can extrude the EVA cloth leftover materials converted into a fluid form in the blanking box after being pressed down, the EVA cloth leftover materials in the fluid form can flow out from the discharge channel after being stressed, and the EVA cloth leftover materials in the fluid form flow out from the discharge channel, then along the blanking platform toward cutting mechanism direction landing, the EVA cloth leftover bits of fluid form meet the air and just can solidify into solid form by the cold, the EVA cloth leftover bits after accomplishing stamping work finally fall on the workstation, the cylinder cutter begins to do work this moment and cuts the processing to the surface of EVA cloth leftover bits, the slow reciprocating motion of sharp driver drive cylinder cutter, wait that sharp actuating mechanism accomplishes the work after the drive cylinder cutter resets, EVA cloth leftover bits have just been processed and have been accomplished this moment, take off EVA cloth leftover bits from the workstation by operating personnel and accomplish and unload.
The problem of the unable recycle of EVA cloth leftover bits in traditional case and bag course of working has been solved to this equipment, processes into the stopping in the braces of handle, knapsack and the back of knapsack with EVA cloth leftover bits, has reduced the loss of EVA cloth, has practiced thrift the cost.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments of the present invention will be briefly described below. It is obvious that the drawings described below are only some embodiments of the invention, and that for a person skilled in the art, other drawings can be derived from them without inventive effort.
FIG. 1 is a schematic perspective view of an EVA fabric filler processing apparatus according to the present invention;
FIG. 2 is a top view of an EVA cloth filler processing apparatus according to the present invention;
FIG. 3 is a front view of an apparatus for processing EVA cloth filler according to the present invention;
FIG. 4 is a schematic view of a partial three-dimensional structure of a processing apparatus for EVA cloth filler according to the present invention;
FIG. 5 is a schematic perspective view of a spiral feeding machine of the EVA fabric filler processing apparatus according to the present invention;
FIG. 6 is a schematic view of a partial three-dimensional structure of processing equipment for an EVA fabric filler according to the present invention;
FIG. 7 is an enlarged view taken at A in FIG. 6;
FIG. 8 is a schematic view of a three-dimensional structure of a part of processing equipment for an EVA cloth filler according to the present invention;
fig. 9 is a schematic view of a partial three-dimensional structure of processing equipment for an EVA cloth material filler according to the present invention;
fig. 10 is a schematic perspective view of an EVA cloth filler according to the present invention.
In the figure:
1. a crushing mechanism; 1a, a crushing box; 1b, a first crushing wheel; 1c, a second crushing wheel; 1d, a first gear; 1e a second gear; 1f, a first motor; 1g, a rigid coupling;
2. a belt conveyor; 2a, a material conveying track; 2b, side baffles; 2c, a first bracket;
3. a stirring mechanism; 3a, a granulator; 3b, a second bracket;
4. a spiral feeder; 4a, heat preservation cotton; 4b, resistance wires;
5. a stamping mechanism; 5a, blanking a material box; 5a1, discharge channel; 5b, a punch; 5b1, guide posts; 5c, a hydraulic cylinder; 5d, a top plate; 5e, a blanking table;
6. a cutting mechanism; 6a, a workbench; 6b, a first portal frame; 6b1, rack; 6b2, slide rail; 6c, a second portal frame; 6d, a first mobile platform; 6d1, drive gear; 6d2, pulley; 6e, a second mobile platform; 6f, roller cutters; 6f1, blade; 6g, a roller seat, 6h and a second motor.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. are used for indicating the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for convenience of description and simplification of description, but it is not indicated or implied that the referred device or element must have a specific orientation, be constructed in a specific orientation and be operated, and therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and are not to be construed as limitations of the present patent, and the specific meanings of the terms may be understood by those skilled in the art according to specific situations.
In the description of the present invention, unless otherwise explicitly specified or limited, the term "connected" or the like, if appearing to indicate a connection relationship between the components, is to be understood broadly, for example, as being fixed or detachable or integral; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or may be connected through one or more other components or may be in an interactive relationship with one another. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1 to 10, the processing equipment for the EVA cloth filler includes a crushing mechanism 1, a belt conveyor 2, a stirring mechanism 3, a spiral feeder 4, a punching mechanism 5a and a cutting mechanism 6;
the belt conveyor 2 is fixedly arranged on the ground through a first support 2c, the crushing mechanism 1 is erected above the belt conveyor 2, and a discharge hole of the crushing mechanism 1 is positioned right above a feed inlet of the belt conveyor 2;
the stirring mechanism 3 is positioned at the side of the belt conveyor 2, a feeding port of the stirring mechanism 3 is over against a discharging port of the belt conveyor 2, and the stirring mechanism 3 is arranged on the ground through a second bracket 3 b;
a spiral feeding machine 4 is arranged beside the stirring mechanism 3; a feeding port of the spiral feeding machine 4 is positioned right below a discharging port of the stirring mechanism 3, a resistance wire 4b is fixedly installed on the outer wall of the spiral feeding machine 4, and the resistance wire 4b is wrapped on the outer wall of the spiral feeding machine 4 through heat insulation cotton; the resistance wire 4b is arranged along the working direction of the spiral feeding machine 4;
a discharge port of the spiral feeding machine 4 is provided with a stamping mechanism 5a, and a feeding port of the stamping mechanism 5a is over against the discharge port of the spiral feeding machine 4;
the discharge port of the punching mechanism 5a is provided with a cutting mechanism 6.
Firstly, an operator adds EVA cloth leftover materials to be processed into a crushing mechanism 1, the crushing mechanism 1 cuts the EVA cloth leftover materials after operation, the cut EVA cloth leftover materials can come out from a discharge hole of the crushing mechanism 1, then the crushed EVA cloth leftover materials can fall onto a working surface of a belt conveyor 2, the belt conveyor 2 drives the crushed EVA cloth leftover materials to enter a stirring mechanism 3, the EVA cloth leftover materials in the stirring mechanism 3 enter a rear crushing mechanism 1 and the belt conveyor 2 to stop working, the stirring mechanism 3 stirs and secondarily cuts the crushed EVA cloth leftover materials, the cut EVA cloth leftover materials become fine particles, the stirred EVA cloth leftover materials can fall into a spiral feeding machine 4 from the discharge hole of the stirring mechanism 3, and the crushing mechanism 1 and the belt conveyor 2 restart the steps after the stirring mechanism 3 finishes discharging, simultaneously, the stirring mechanism 3 stops working until the feeding is completed, EVA cloth leftover materials after the stirring is completed are driven by the spiral feeding machine 4 to be arranged in the punching mechanism 5a, a resistance wire 4b is arranged on the shell of the spiral feeding machine 4, the resistance wire 4b is electrified and then is heated to heat the EVA cloth leftover materials in the spiral feeding machine 4, the EVA materials can be melted into fluid after being heated, the heated EVA cloth leftover materials are driven into the punching mechanism 5a by the spiral feeding machine 4, then the EVA cloth leftover materials are processed by the punching mechanism 5a to extrude the EVA cloth leftover materials from the discharge end of the punching mechanism 5a, the fluid EVA cloth leftover materials are extruded from the discharge end of the punching mechanism 5a and then fall onto the workbench 6a in a sheet shape, finally, the sheet EVA cloth leftover materials are cut into an appointed shape by the cutting mechanism 6, and the EVA cloth leftover materials are discharged by an operator after the cutting is completed.
The crushing mechanism 1 comprises a crushing box 1a, a first crushing wheel 1b, a second crushing wheel 1c and a first motor 1f, wherein the first crushing wheel 1b and the second crushing wheel 1c are rotatably arranged in the crushing box 1a, and output shafts of the first crushing wheel 1b, the second crushing wheel 1c and the first motor 1f are in transmission connection.
The working interval of the first crushing wheel 1b and the working interval of the second crushing wheel 1c are intersected, the first crushing wheel 1b and the second crushing wheel 1c rotate in opposite directions, an operator adds EVA cloth leftover materials to be processed into the crushing mechanism 1, the EVA cloth leftover materials can fall into the working interval of the first crushing wheel 1b and the working interval of the second crushing wheel 1c, the first crushing wheel 1b and the second crushing wheel 1c rotate in opposite directions to stir the EVA cloth leftover materials to be processed, the first motor 1f is installed on the outer side of the crushing box 1a, and the first crushing wheel 1b and the second crushing wheel 1c are connected with the first motor 1f in a transmission mode to obtain power.
One end of a rotating shaft of the first crushing wheel 1b is rotatably arranged on the inner wall of the crushing box 1a, the other end of the first crushing wheel 1b penetrates through a box body of the crushing box 1a to be in transmission connection with a first motor 1f outside the crushing box 1a, a rotating shaft of the second crushing wheel 1c is rotatably arranged on the crushing box 1a through a bearing seat, and a first gear 1d and a second gear 1e are arranged on the first crushing wheel 1b and the second crushing wheel 1c in a meshed mode.
The output shaft of first motor 1f passes through rigid coupling 1g drive first broken wheel 1b synchronous revolution, meshing has set up first gear 1d and second gear 1e on first broken wheel 1b and the second broken wheel 1c, when first motor 1f drive first synchronizing wheel was rotatory, first synchronizing wheel can drive the second synchronizing wheel through first gear 1d and the second gear 1e that the meshing set up rather than rotatory in opposite directions, cut up the EVA cloth leftover bits in the operating interval when first synchronizing wheel and the second synchronizing wheel were rotatory in opposite directions.
The first support 2c is provided with a material conveying rail 2a, the working surface of the material conveying rail 2a is an inclined plane, one end, close to the first support 2c, of the material conveying rail 2a is higher than one end, close to the stirring mechanism 3, of the material conveying rail 2a, the discharge end of the material conveying rail 2a is opposite to the feeding end of the stirring mechanism 3, the two sides of the belt conveyor 2 and the material conveying rail 2a are provided with integrally formed side baffles 2b, and the length direction of each side baffle 2b extends to the tail end of the clinker rail along the working direction of the belt conveyor 2.
Operating personnel adds the EVA cloth leftover bits of required processing to breaker 1, breaker 1 cuts up the EVA cloth leftover bits after the operation, the EVA cloth leftover bits after cutting up can come out from breaker 1's discharge gate, then the EVA cloth leftover bits after the breakage can fall on belt conveyor 2's the working face, belt conveyor 2 begins work drive EVA cloth leftover bits after the breakage and removes towards rabbling mechanism 3, can the landing on defeated material track 2a after the EVA cloth leftover bits after the breakage leaves belt conveyor 2's the working interval, the side shield 2b of both sides can guarantee that EVA cloth leftover bits can not drop from belt conveyor 2 and defeated material track 2a in transmission process.
The stirring mechanism 3 comprises a granulator 3a and a second support 3b, and a cover is hinged to a feeding port and a discharging port of the granulator 3 a.
After the crushing mechanism 1 finishes the crushing work, the belt conveyor 2 starts to work to drive the crushed EVA cloth leftover materials to move towards the stirring mechanism 3, at the moment, an operator opens the cover of the granulator 3a, after the EVA cloth leftover materials in the granulator 3a enter a proper amount, the operator closes the crushing mechanism 1 and the belt conveyor 2, before the granulator 3a starts to work, the operator closes the cover at the feeding port of the granulator 3a to prevent the EVA cloth leftover materials from splashing out in the work engineering of the granulator 3a, after the granulator 3a finishes the stirring and secondary crushing work, the operator opens the cover at the discharging port of the granulator 3a, the EVA cloth leftover materials after the stirring work fall from the discharging port of the granulator 3a to the feeding port of the spiral feeding machine 4, and after the granulator 3a finishes the discharging work, the operator closes the cover at the discharging port of the granulator 3a, the crushing mechanism 1 and the belt conveyor 2 are then opened.
After the stirring mechanism 3 finishes stirring work, an operator opens a cover of a discharge port of the granulator 3a, EVA cloth leftover materials after stirring work fall from the discharge port of the granulator 3a to a feed port of the spiral feeding machine 4, at the moment, the spiral feeding machine 4 starts to work, the spiral feeding machine 4 drives the EVA cloth leftover materials inside to be conveyed into the blanking box 5a, meanwhile, a resistance wire 4b is arranged on the outer wall of the spiral feeding machine 4, the resistance wire 4b is electrified to heat the EVA cloth leftover materials in the spiral feeding machine 4, the EVA materials are heated and melted into fluid, after the spiral feeding machine 4 finishes feeding work, a hydraulic cylinder 5c drives a punch 5b to move downwards, the periphery of the punch 5b is attached to the inner wall of the blanking box 5a, the punch 5b presses down to extrude the EVA cloth leftover materials in the blanking box 5a which are converted into fluid, and after the EVA cloth leftover materials in the fluid form are stressed, the EVA leftover materials can flow out from a discharge channel 5a1, after flowing out from the discharging channel 5a1, the EVA fabric leftover material in the fluid form is solidified into a solid form when meeting the cold of air, and then slides along the blanking table towards the cutting mechanism 6.
The cutting mechanism 6 comprises a workbench 6a, a linear driving assembly, a fixed block, a roller seat 6g and a roller cutter 6f, the workbench 6a is installed at a discharge port of the stamping mechanism 5a, a working surface of the workbench 6a is just opposite to the discharge port of the stamping mechanism 5a, the linear driving assembly is located right above the workbench 6a, the fixed block is fixedly installed on a moving end of the linear driving assembly, the roller seat 6g is fixedly connected with the fixed block through a connecting rod, and the roller cutter 6f is rotatably installed on the roller seat 6 g.
The EVA cloth leftover bits after accomplishing stamping work finally fall on workstation 6a, and cylinder cutter 6f begins to be worked on the surface of EVA cloth leftover bits and pieces this moment and carries out the cutting processing, and linear actuator drive cylinder cutter 6f slow reciprocating motion waits to drive cylinder cutter 6f to reset after linear drive mechanism accomplishes the work, and EVA cloth leftover bits have just been processed this moment and have been accomplished, take off EVA cloth leftover bits from workstation 6a by operating personnel and accomplish the unloading.
The linear driving assembly comprises a first portal frame 6b, a second portal frame 6c, a first moving platform 6d, a second moving platform 6e and a second motor 6h, wherein the first portal frame 6b, the second portal frame 6c, the first moving platform 6d, the second moving platform 6e and the second motor 6h are spanned over the workbench 6a, the first portal frame 6b and the second portal frame 6c are in the same structure, a slide rail 6b2 and a rack 6b1 are arranged at the top end of the first portal frame 6b, the first moving platform 6d and the second moving platform 6e are spanned over the first portal frame 6b and the second portal frame 6c, the inner walls at two sides of the first moving platform 6d are in contact with the outer walls at two sides of the first portal frame 6b, the inner walls at two sides of the second moving platform 6e are in contact with the outer walls at two sides of the second portal frame 6c, a pulley 6d2 in sliding fit with the slide rail 6b2 and a contact with a transmission gear 6d rack 6d1 meshed with the rack 6b1 are arranged in the first, the second motor 6h is fixedly arranged on the outer side of the moving platform on the first portal frame 6b, and an output shaft of the second motor 6h is in transmission connection with the transmission gear 6d 1.
The EVA cloth leftover materials after stamping operation finally fall onto the workbench 6a, at the moment, the roller starts to work to cut the surface of the EVA cloth leftover materials, the linear driver drives the roller cutter 6f to slowly reciprocate, the linear driving assembly comprises a first portal frame 6b and a second portal frame 6c to form a moving track, the top ends of the first portal frame 6b and the second portal frame 6c are provided with a sliding rail 6b2 and a rack 6b1 which are respectively in sliding fit with the first moving platform 6d and the second moving platform 6e, the inner walls of two sides of the first moving platform 6d and the second moving platform 6e are attached to the outer wall of the top end of the portal frame to play a limiting role, the transmission gear 6d1 is arranged inside the first moving platform 6d, the output shaft of the second motor 6h is in transmission connection with the transmission gear 6d1 to drive the transmission gear 6d1 to rotate, and the transmission gear 6d1 is meshed with the rack 6b1 to generate acting force to drive the first moving platform 6d and the second moving platform 6e to rotate together with the rack 6 And (5) moving.
The roller cutter 6f is provided with a plurality of blades 6f1, and the blades 6f1 are arranged in a staggered manner.
Blades 6f1 on the roller cutter 6f are arranged in a staggered manner, so that the roller cutter 6f can cut the filler of the EVA cloth material after the punching work is finished, the filler of the EVA cloth after the cutting is finished is provided with a plurality of notches which are proper in length and are arranged longitudinally and transversely on the body, a gap is formed between every two longitudinally arranged plurality of notches, the adjacent transversely arranged notches have a width, the transverse arrangement of the notches is arranged at the gap position corresponding to the adjacent longitudinal rows, and the body has three-dimensional thickness after being stretched.
The hydraulic cylinder 5c is fixedly installed right above the blanking box 5a through 5d, one end of the 5d is fixedly connected with the first portal frame 6b, the other end of the 5d is fixedly connected with the second portal frame 6c, an output shaft of the hydraulic cylinder 5c vertically penetrates through the 5d downwards to be fixedly connected with the punch 5b, the working direction of the punch 5b is vertically downward, a guide pillar 5b1 is arranged on the punch 5b, and a limiting hole in sliding fit with the guide pillar 5b1 is arranged on the punch 5d corresponding to the guide pillar 5b 1.
After the spiral feeding machine 4 finishes feeding work, the punch 5b is driven by the hydraulic cylinder 5c to move downwards, the hydraulic cylinder 5c is fixed on the hanging plate 5d, the guide pillar 5b1 limits the position of the punch 5b during downward punching, so that the punch does not deviate, the periphery of the punch 5b is attached to the inner wall of the blanking box 5a, the punch 5b can extrude EVA cloth leftover materials which are converted into a fluid form in the blanking box 5a after being pressed down, the EVA cloth leftover materials in the fluid form can flow out from the discharging channel 5a1 after being stressed, the EVA cloth leftover materials in the fluid form can be solidified into a solid form when meeting air and being cooled after flowing out from the discharging channel 5a1, and then the EVA cloth leftover materials slide along the blanking table towards the cutting mechanism 6.
The working principle is as follows: firstly, an operator adds EVA cloth leftover materials to be processed into a crushing mechanism 1, the working intervals of a first crushing wheel 1b and a second crushing wheel 1c are intersected, the first crushing wheel 1b and the second crushing wheel 1c rotate oppositely to stir the EVA cloth leftover materials to be processed, the cut EVA cloth leftover materials can come out from a discharge port of the crushing mechanism 1, then the crushed EVA cloth leftover materials can fall onto a working surface of a belt conveyor 2, the belt conveyor 2 drives the crushed EVA cloth leftover materials to enter a stirring mechanism 3, at the moment, the operator opens a cover of a granulator 3a, after the EVA cloth leftover materials in the granulator 3a enter a proper amount, the operator closes the crushing mechanism 1 and the belt conveyor 2, the operator closes the cover at a feeding port of the granulator 3a before the granulator 3a starts working, and the EVA cloth leftover materials are prevented from splashing in the working engineering, after the granulator 3a finishes stirring and secondary crushing, an operator opens a cover at a discharge port of the granulator 3a, EVA cloth leftover materials after stirring work fall from the discharge port of the granulator 3a to a feed port of the spiral feeding machine 4, the operator closes the cover at the discharge port of the granulator 3a after the granulator 3a finishes discharging work, the crushing mechanism 1 and the belt conveyor 2 are started to repeat the steps, at the moment, the spiral feeding machine 4 starts working, the spiral feeding machine 4 drives the EVA cloth leftover materials inside to be conveyed into the blanking box 5a, the resistance wire 4b heats the EVA cloth leftover materials in the spiral feeding machine 4 after being electrified, the hydraulic cylinder 5c drives the punch 5b to move downwards after the spiral feeding machine 4 finishes feeding work, and the punch 5b extrudes the EVA cloth leftover materials which are converted into a fluid form in the blanking box 5a after being pressed down, EVA cloth leftover bits of fluid form can flow from discharging channel 5a1 after the atress, EVA cloth leftover bits of fluid form flow from discharging channel 5a1, then along with blanking platform toward cutting mechanism 6 direction landing, EVA cloth leftover bits of fluid form meets the air and just can solidify into solid form by the cold, EVA cloth leftover bits after accomplishing punching press work finally fall on workstation 6a, cylinder cutter 6f begins to work at this moment and cuts the processing to the surface of EVA cloth leftover bits, linear actuator drive cylinder cutter 6f is reciprocating motion slowly, drive cylinder cutter 6f resets after linear drive mechanism accomplishes the work, EVA cloth leftover bits just have been processed this moment, take off EVA cloth leftover bits from workstation 6a by operating personnel and accomplish the unloading.
It should be understood that the above-described embodiments are merely preferred embodiments of the invention and the technical principles applied thereto. It will be understood by those skilled in the art that various modifications, equivalents, changes, and the like can be made to the present invention. However, such variations are within the scope of the invention as long as they do not depart from the spirit of the invention. In addition, certain terms used in the specification and claims of the present application are not limiting, but are used merely for convenience of description.
Claims (10)
1. The processing equipment for the EVA cloth material filler is characterized by comprising a crushing mechanism (1), a belt conveyor (2), a stirring mechanism (3), a spiral feeding machine (4), a punching mechanism (5 a) and a cutting mechanism (6);
the belt conveyor (2) is fixedly arranged on the ground through a first support (2 c), the crushing mechanism (1) is erected above the belt conveyor (2), and a discharge hole of the crushing mechanism (1) is positioned right above a feed hole of the belt conveyor (2);
the stirring mechanism (3) is positioned beside the belt conveyor (2), a feeding port of the stirring mechanism (3) is over against a discharging port of the belt conveyor (2), and the stirring mechanism (3) is arranged on the ground through a second support (3 b);
a spiral feeding machine (4) is arranged beside the stirring mechanism (3); a feeding port of the spiral feeding machine (4) is positioned right below a discharging port of the stirring mechanism (3), a resistance wire (4 b) is fixedly installed on the outer wall of the spiral feeding machine (4), and the resistance wire (4 b) is wrapped on the outer wall of the spiral feeding machine (4) through heat insulation cotton; the resistance wire (4 b) is arranged along the working direction of the spiral feeding machine (4);
a discharge hole of the spiral feeding machine (4) is provided with a stamping mechanism (5 a), and a feeding hole of the stamping mechanism (5 a) is over against the discharge hole of the spiral feeding machine (4);
a cutting mechanism (6) is arranged at the discharge hole of the punching mechanism (5 a).
2. The processing equipment of the EVA cloth material filler according to claim 1, wherein the crushing mechanism (1) comprises a crushing box (1 a), a first crushing wheel (1 b), a second crushing wheel (1 c) and a first motor (1 f), the first crushing wheel (1 b) and the second crushing wheel (1 c) are rotatably mounted in the crushing box (1 a), and output shafts of the first crushing wheel (1 b), the second crushing wheel (1 c) and the first motor (1 f) are in transmission connection.
3. The processing equipment of the EVA cloth material filler according to claim 2, wherein one end of a rotating shaft of the first crushing wheel (1 b) is rotatably mounted on the inner wall of the crushing box (1 a), the other end of the first crushing wheel (1 b) penetrates through a box body of the crushing box (1 a) to be in transmission connection with the first motor (1 f) outside the crushing box (1 a), a rotating shaft of the second crushing wheel (1 c) is rotatably mounted on the crushing box (1 a) through a bearing seat, and the first crushing wheel (1 b) and the second crushing wheel (1 c) are provided with a first gear (1 d) and a second gear (1 e) in a meshed manner.
4. The apparatus for processing EVA fabric filler according to claim 1, wherein the first frame (2 c) has a feeding rail (2 a), the working surface of the feeding rail (2 a) is an inclined surface, one end of the feeding rail (2 a) near the first frame (2 c) is higher than one end of the feeding rail (2 a) near the mixing mechanism (3), the discharge end of the feeding rail (2 a) faces the feed end of the mixing mechanism (3), two sides of the belt conveyor (2) and the feeding rail (2 a) are provided with integrally formed side guards (2 b), and the length direction of the side guards (2 b) extends to the end of the clinker rail along the working direction of the belt conveyor (2).
5. The processing equipment and the working method thereof for the EVA cloth material filler according to claim 1, wherein the stirring mechanism (3) comprises a granulator (3 a) and a second bracket (3 b), and a cover is hinged to both a feeding port and a discharging port of the granulator (3 a).
6. The processing equipment of the EVA cloth filler according to claim 1, wherein the punching mechanism (5 a) comprises a blanking box (5 a), drift (5 b) and pneumatic cylinder (5 c), blanking box (5 a) is open-top's box structure, one side that rabbling mechanism (3) were kept away from in blanking box (5 a) is provided with discharging channel (5 a 1), the end-to-end connection of discharging channel (5 a 1) has blanking platform (5 e), the working face of blanking platform (5 e) is the inclined plane, the one end that blanking platform (5 e) and discharging channel (5 a 1) are connected is higher than the other end of blanking platform (5 e), pneumatic cylinder (5 c) fixed mounting is directly over blanking box (5 a), the output shaft of pneumatic cylinder (5 c) is vertical downwards, the terminal fixed mounting of output shaft of pneumatic cylinder (5 c) has drift (5 b), the outer wall of drift (5 b) and the laminating of the inner wall of blanking box (5 a).
7. The processing equipment of the EVA cloth filler according to claim 1, wherein the cutting mechanism (6) comprises a workbench (6 a), a linear driving assembly, a fixed block, a roller base (6 g) and a roller cutter (6 f), the workbench (6 a) is installed at a discharge port of the punching mechanism (5 a), a working surface of the workbench (6 a) is opposite to the discharge port of the punching mechanism (5 a), the linear driving assembly is located right above the workbench (6 a), the fixed block is fixedly installed at a moving end of the linear driving assembly, the roller base (6 g) is fixedly connected with the fixed block through a connecting rod, and the roller cutter (6 f) is rotatably installed on the roller base (6 g).
8. The processing equipment of the EVA cloth material filler according to claim 7, wherein the linear driving assembly comprises a first portal frame (6 b) straddling the workbench (6 a), a second portal frame (6 c), a first moving platform (6 d), a second moving platform (6 e) and a second motor (6 h), the first portal frame (6 b) and the second portal frame (6 c) are respectively positioned at two sides of the workbench (6 a), the first portal frame (6 b) and the second portal frame (6 c) have the same structure, a slide rail (6 b 2) and a rack (6 b 1) are arranged at the top end of the first portal frame (6 b), the first moving platform (6 d) and the second moving platform (6 e) straddle the first portal frame (6 b) and the second portal frame (6 c), two side inner walls of the first moving platform (6 d) are abutted against two side outer walls of the first portal frame (6 b), the inner walls of two sides of the second moving platform (6 e) are abutted against the outer walls of two sides of the second portal frame (6 c), a pulley (6 d 2) in sliding fit with the sliding rail (6 b 2) and a transmission gear (6 d 1) meshed with the rack (6 b 1) are arranged in the first moving platform (6 d), a second motor (6 h) is fixedly arranged on the outer side of the moving platform on the first portal frame (6 b), and an output shaft of the second motor (6 h) is in transmission connection with the transmission gear (6 d 1).
9. The processing equipment for the EVA cloth filler of claim 1, wherein the roller cutter (6 f) is provided with a plurality of blades (6 f 1), and the blades (6 f 1) are staggered.
10. The processing equipment of the EVA cloth filler according to claim 8, wherein the hydraulic cylinder (5 c) is fixedly installed right above the blanking box (5 a) through a hanging plate (5 d), one end of the hanging plate (5 d) is fixedly connected with the first portal frame (6 b), the other end of the hanging plate (5 d) is fixedly connected with the second portal frame (6 c), an output shaft of the hydraulic cylinder (5 c) vertically penetrates downwards through the hanging plate (5 d) to be fixedly connected with the punch (5 b), the working direction of the punch (5 b) is vertically downward, the punch (5 b) is provided with a guide pillar (5 b 1), and the hanging plate (5 d) is provided with a limit hole corresponding to the guide pillar (5 b 1) and in sliding fit with the guide pillar (5 b 1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010372278.7A CN111605102A (en) | 2020-05-06 | 2020-05-06 | Processing equipment for EVA cloth filler |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010372278.7A CN111605102A (en) | 2020-05-06 | 2020-05-06 | Processing equipment for EVA cloth filler |
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| Publication Number | Publication Date |
|---|---|
| CN111605102A true CN111605102A (en) | 2020-09-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010372278.7A Withdrawn CN111605102A (en) | 2020-05-06 | 2020-05-06 | Processing equipment for EVA cloth filler |
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| Country | Link |
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| CN (1) | CN111605102A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113478853A (en) * | 2021-07-15 | 2021-10-08 | 右江民族医学院附属医院 | Automatic appearance of making of traditional chinese medicine application |
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Application publication date: 20200901 |