CN102601955A - One-time molding automatic waterstop production line device - Google Patents
One-time molding automatic waterstop production line device Download PDFInfo
- Publication number
- CN102601955A CN102601955A CN2012100711517A CN201210071151A CN102601955A CN 102601955 A CN102601955 A CN 102601955A CN 2012100711517 A CN2012100711517 A CN 2012100711517A CN 201210071151 A CN201210071151 A CN 201210071151A CN 102601955 A CN102601955 A CN 102601955A
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- CN
- China
- Prior art keywords
- production line
- machine
- line according
- bracing frame
- hauling machine
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/395—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/07—Flat, e.g. panels
- B29C48/08—Flat, e.g. panels flexible, e.g. films
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/911—Cooling
- B29C48/9135—Cooling of flat articles, e.g. using specially adapted supporting means
- B29C48/914—Cooling of flat articles, e.g. using specially adapted supporting means cooling drums
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/919—Thermal treatment of the stream of extruded material, e.g. cooling using a bath, e.g. extruding into an open bath to coagulate or cool the material
Abstract
The invention discloses a one-time molding automatic waterstop production line device which consists of an extruding device, a cooling device, a conveyer device, an automatic cutting device and a coiling apparatus; and the production line device is formed by sequentially connecting the extruding device, the cooling device, the conveyer device, the automatic cutting device and the coiling apparatus. According to the one-time molding automatic waterstop production line device disclosed by the invention, an automatic system with the functions of blending, extruding, molding and coiling products can be realized, so that the operation is simple, labor-saving and time-saving; and furthermore, wastes can be recycled, and the productivity is high, so that the production benefit can be remarkably improved.
Description
Technical field
The present invention relates to a kind of waterstop apparatus for production line, belong to engineering materials such as infrastructure project, underground installation, tunnel, sewage treatment plant, water conservancy, subway and make the field.
Background technology
The used waterstop product of building trade is a rubber-type at present; Its production technology is old technology; Make through opening refining, banburying, rolling process, realize that the device fabrication energy consumption of this production method is big, output is little, take a lot of work, time-consuming, be prone to cause environmental pollution; Producing waste product can't recycle, and causes energy waste.
Summary of the invention
Defective to prior art; The invention discloses a kind of one-shot forming automation waterstop apparatus for production line, disclosed apparatus for production line from prepare burden, extrude, moulding, rolling etc. be mechanically actuated, can realize the automated system control operation; Simple to operate, saving of labor, save time, laborsaving; And the waste product that is produced is capable of using, and production capacity is big, can effectively improve productivity effect.
For realizing above-mentioned purpose, the present invention realizes through following technical proposals:
One-shot forming automation waterstop apparatus for production line is made up of material extrusion device, cooling device, transport, automatic cutting device, devices for taking-up, and said each device connects to form apparatus for production line successively.
It will be understood by those skilled in the art that to connect successively to mean that the semi-finished product that a device is produced can be sent to coupled next device that connects, accomplish, go out product from raw material production until whole process of production.
Wherein, said material extrusion device is connected with batch mixer, and said batch mixer is the proportioner of this equipment, is provided with the powerdriven motor of independent control, and motor connects through axis hole, drives the stirring wing rotation, and batch mixing is even in hopper.
In order effectively to improve batching efficient, said batch mixer is preferably high speed mixer.
Wherein, Said material extrusion device comprises reductor, screw extruder, screw rod, mould; Said batch mixer is connected automatic charging through automatic charging machine with screw extruder, and said screw extruder is connected with variable-frequency motor provides active force, and drives the reductor running through the belt pulley transmission; Said screw extruder is connected with screw rod, and the moving screw rod running of said reductor and screw rod axis hole connecting band is dissolved raw material thawing back and extruded from screw rod, get into mould molding; Wherein said screw rod is connected with temperature control system and blower fan.
Preferably, said reductor is the hard flank of tooth special reduction gear of supporting high-grade rubber and plastic; Said screw rod is through the section processing, thereby the enhancing wearability makes raw material fully mixing.
Further, said mould is a T-L type structure; Said temperature control system is automation tactile control system.Adopt T-L type original creation design through mould, can guarantee modification colloid and plastic milling after, trickle uniformly; Adopt automation tactile control system as temperature control system, can automatically adjust according to the temperature required of screw rod and mould.
Wherein, said cooling device is welded to form by cooling water tank and three stainless steel riders, and said cooling water tank has delivery port and water inlet, and said stainless steel tube is fixed in the cooling water tank with the mode of welding.
Through said structure, the delivery port of cooling water tank and water inlet have guaranteed the circulation of water in the cooling water tank, form recirculated water, have better played the effect of cooling; Three stainless steel tubes are fixed in the cooling water tank with the mode of welding, make the material of extruding through the mould cooling water tank of flowing through, and have played the effect that transmits product.
Wherein, said cooling device is connected by it with hauling machine provides the traction active force, and said cooling device and hauling machine are positioned on the same bracing frame; Said hauling machine is arranged above and below and is formed by a rubber roll, two rollers of a smooth roll; Fixed by the carry-over pinch rolls bracing frame, wherein rubber roll is last, and smooth roll is following.
On the basis of the above, described hauling machine is connected with the powerdriven buncher of independent control, through chain gear transmission the cylinder active force is provided; Hauling machine provides the active force of carrying in the cooling device through the extruding force between two rollers; Be equipped with on the bracing frame of cooling device and hauling machine, can assemble the guide rail wheel, thereby it is moved on fixing guide rail, made things convenient for the cleaning work after apparatus maintenance is produced.
Wherein, said transport is that roller is made up of on bracing frame bolt, is to be connected by bearing between roller and the bracing frame; Said transport is connected by it with hauling machine provides active force, and said hauling machine is made up of a rubber roll and two rollers of a smooth roll, and wherein rubber roll is last, and smooth roll is following.
Through above-mentioned transport conveyor constructions, confirmed the planarization of product; Hauling machine is the active force that product provides transport through the extruding force between two rollers.
Further, said hauling machine is connected with meter counter, is confirmed the length of finished product to have improved automation degree of equipment by meter counter.
Wherein, said automatic cutting device is an automatic gas cutting machine, is positioned on the same bracing frame with the hauling machine of transport, and said automatic gas cutting machine is made up of cutter sweep and cutting actuator, said cutter sweep with cut actuator and be connected with motor respectively.
Pass through said structure; Cutter sweep is connected with the cutting blade power of motor of two independent powerdriven motors of control as cutter sweep, and coiled material is cut, and the cutting actuator is as power by buncher; The rotation of drive chain, cutter sweep is just walked on fixed track.Provide saw blade to rotate through an active force with two motors, an active force provides the cutting machine transverse movement to realize automatic cutting, has solved the drawback of artificial cutting, operates more automation.
Wherein, said devices for taking-up is a coiling machine, is fixed on the bracing frame by winding off spindle and forms, and said coiling machine connects independently controls powerdriven buncher, drives the sprocket wheel running of winding off spindle through the transmission of sprocket wheel; Assemble friction plate on the said winding off spindle, said friction plate is provided with spring; Said friction plate is connected with pedal.
Through said structure, said coiling machine is realized the operation of rolling after device fabrication, packing as last procedure, and described coiling machine batches for axle; Described coiling machine can be established two stations, convenient smoothness during rolling; Friction plate that assembles on the said winding off spindle and rotating sprocket produce frictional force, drive the winding off spindle running; Said friction plate can be regulated the size of frictional force through the effect of spring, thereby has regulated the tensioner degree of product rolling.
In the present invention, all devices device power motor all be mounted on the equipment support, bracing frame is provided with regulates bolt and holding screw is fixed it.
In the present invention, the roller of draw-gear be through bearing block by being bolted on the bracing frame, have bearing accomplish to roll to connect in the bearing block.
In the present invention, the hauling machine of equipment, automatic gas cutting machine, coiling machine are separate and interactional, when the meter counter of hauling machine sends the signal that rolling length reaches; Automatically cutting starts, and hauling machine stops, and automatic gas cutting machine starts; Automatic gas cutting machine is by contact-making switch, provide signal near switch; Automatically cutting stops, and meter counter resets, and hauling machine starts.
Through adopting above-mentioned structure, the product of apparatus for production line production of the present invention has the uniformity of stability, compound strong characteristics, and pass through device setting wherein, equipment automatization ability of the present invention obviously improves.
Description of drawings
Fig. 1 is the structural representation of apparatus for production line of the present invention;
Fig. 1 o, 1a, 1b, 1c are the enlarged diagram of the partial devices of Fig. 1;
Fig. 2 is the plan structure figure of apparatus for production line of the present invention;
Fig. 2 a, 2b are the exploded view of Fig. 2.
The specific embodiment
With reference to accompanying drawing 1,2, apparatus for production line of the present invention mainly comprises feeding device, screw extruder, cooling device, hauling machine, automatic cutting device, several major parts of coiling machine.
Wherein, high speed mixer 1 is a proportioner, and high speed mixer 1 is provided with independent control powerdriven motor (being positioned at inside, not shown); Motor connects through axis hole, drives the stirring wing rotation, and batch mixing is even in hopper, automatic charging machine 2 automatic chargings; Screw extruder 22 active forces are provided by variable-frequency motor 3, drive 4 runnings of plastics reductor through the belt pulley transmission, and plastics reductor 4 is connected with screw rod 5 axis holes; Screw rod 5 running under working in coordination of the temperature control system 6 of screw rod and three blower fans 7 regulated, reaches raw material and melts temperature required; Raw material dissolves from screw rod 5 to be extruded, and gets into mould 8 moulding (with reference to figure 1o, having shown the details of its structure).
Raw material is after mould 8 extrusion moldings, and product gets in the cooling device 9 and carries out cold going, and cooling device 9 is the recirculated water cooling; Have water inlet and delivery port; In cooling device under the effect of three live-rollers (three stainless steel tubes) 10, the product cooling water of flowing through is accomplished the product cooling.
The active force of carrying in the cooling device 9 mainly is to be provided by hauling machine 11, and under the traction active force of hauling machine 11, product is through cooling device 9.Hauling machine 11 includes two rollers of a rubber roll one smooth roll 111,112, is arranged above and below, and is fixing by carry-over pinch rolls bracing frame 113; Wherein rubber roll 111 is last, and smooth roll 112 is down, and the position can up-down adjustment; Thereby can regulate the gap between two rollers; Completion is to the circulation and the traction of different-thickness coiled material, and hauling machine 11 is connected with the powerdriven buncher 114 of independent control, and motor 114 is through the running and the rotational speed regulation of chain gear transmission band 115 action roller tubes.Wherein, be equipped with on the bracing frame 116 of cooling device and hauling machine, assembling guide rail wheel 117, thus it is moved on fixing guide rail, made things convenient for the cleaning work after apparatus maintenance is produced.(detail can show this structure with reference to figure 1a).
The transport 12 of equipment is that roller 121 is made up of on bracing frame 122 bolt; Be to connect between roller 121 and the bracing frame 122 by bearing; Guaranteed the planarization of product; Product is further cooled off, when cutting automatically, can also play the effect (with reference to figure 1b) of storage.
Wherein, hauling machine 13 devices are provided with meter counter 14, and meter counter 14 can be regulated the quantity of the every volume of finished product, have prompt tone after the quantity of every volume reaches during production.
Hauling machine 13 is by being bolted on the same bracing frame 135 with automatic gas cutting machine 15; Automatic gas cutting machine 15 is made up of cutter sweep and cutting actuator; Cutter sweep be by motor as cutting blade power, coiled material is cut, the cutting actuator be as power by buncher; The rotation of drive chain, cutter sweep is just walked on fixed track.
Product is through after the hauling machine 13, and the major impetus of conveying products is that coiling machine 16 provides, and coiling machine 16 is fixed on the bracing frame 161 by two winding off spindles 17 to be formed, and for axle batches, is two stations, convenient smoothness during rolling.Coiling machine 16 has independently controls powerdriven buncher 162; Transmission through sprocket wheel drives sprocket wheel 18 runnings of winding off spindle, is assembling friction plate 19 on the winding off spindle 17, and friction plate 19 produces frictional force with rotating sprocket 18; Drive winding off spindle 17 runnings; Friction plate 19 can be regulated the size of frictional force, thereby regulate the tensioner degree of product rolling through the effect of spring 20.Pedal 21 connects friction plate 19, can control friction plate.After rolling length reached required requirement, meter counter 14 sent signal, and automatic gas cutting machine 15 starts, and hauling machine 13 stops; Transport 12 works, and product cuts off automatic gas cutting machine 15 to be stopped, and meter counter 14 resets; Hauling machine 13 starts, coiling machine 16 rollings, packing.
For the structure of clear demonstration Fig. 2, accompanying drawing of the present invention provides Fig. 2 has been decomposed into two-part exploded view 2a, 2b, and this decomposition is merely and shows conveniently, is not the physical separation of explanation equipment of the present invention.
Claims (10)
1. one-shot forming automation waterstop apparatus for production line is characterized in that being made up of material extrusion device, cooling device, transport, automatic cutting device, devices for taking-up, and said each device connects to form apparatus for production line successively.
2. apparatus for production line according to claim 1 is characterized in that said material extrusion device is connected with batch mixer, and said batch mixer is provided with the powerdriven motor of independent control, and motor connects through axis hole, drives the stirring wing rotation, and batch mixing is even in hopper.
3. apparatus for production line according to claim 2; It is characterized in that said material extrusion device comprises reductor, screw extruder, screw rod, mould; Said batch mixer is connected automatic charging through automatic charging machine with screw extruder; Said screw extruder is connected with variable-frequency motor provides active force, and drives the reductor running through the belt pulley transmission; Said screw extruder is connected with screw rod, and the moving screw rod running of said reductor and screw rod axis hole connecting band is dissolved raw material thawing back and extruded from screw rod, get into mould molding; Wherein said screw rod is connected with temperature control system and blower fan.
4. apparatus for production line according to claim 3 is characterized in that said mould is a T-L type structure; Said temperature control system is automation tactile control system.
5. apparatus for production line according to claim 1 is characterized in that said cooling device is welded to form by cooling water tank and three stainless steel riders, and said cooling water tank has delivery port and water inlet, and said stainless steel tube is fixed in the cooling water tank with the mode of welding.
6. apparatus for production line according to claim 5; It is characterized in that said cooling device is connected by it with hauling machine provides the traction active force; Said cooling device and hauling machine are positioned on the same bracing frame, and said hauling machine is arranged above and below and is formed by a rubber roll, two rollers of a smooth roll, is fixed by the carry-over pinch rolls bracing frame; Wherein rubber roll is last, and smooth roll is following.
7. apparatus for production line according to claim 1 is characterized in that said transport is that roller is made up of on bracing frame bolt, is connected by bearing between roller and the bracing frame; Said transport is connected by it with hauling machine provides active force, and said hauling machine is made up of a rubber roll and two rollers of a smooth roll, and wherein rubber roll is last, and smooth roll is following.
8. apparatus for production line according to claim 7 is characterized in that said hauling machine is connected with meter counter.
9. apparatus for production line according to claim 1; It is characterized in that said automatic cutting device is an automatic gas cutting machine; Be positioned on the same bracing frame with the hauling machine of transport; Said automatic gas cutting machine is made up of cutter sweep and cutting actuator, and said cutter sweep is connected with motor respectively with the cutting actuator.
10. apparatus for production line according to claim 1; It is characterized in that said devices for taking-up is a coiling machine; Be fixed on the bracing frame by winding off spindle and form, said coiling machine connects independently controls powerdriven buncher, drives the sprocket wheel running of winding off spindle through the transmission of sprocket wheel; Assemble friction plate on the said winding off spindle, said friction plate is provided with spring; Said friction plate is connected with pedal.
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CN2012100711517A CN102601955A (en) | 2012-03-19 | 2012-03-19 | One-time molding automatic waterstop production line device |
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CN2012100711517A CN102601955A (en) | 2012-03-19 | 2012-03-19 | One-time molding automatic waterstop production line device |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105584022A (en) * | 2016-03-22 | 2016-05-18 | 厦门百利种苗有限公司 | Automatic production line for plastic grafting clips |
CN105922489A (en) * | 2016-06-06 | 2016-09-07 | 何浩然 | Full-automatic plastics rolling moulder capable of precise length control |
CN106185467A (en) * | 2016-07-20 | 2016-12-07 | 山东永泰集团有限公司 | A kind of synthetic fibers shaping system with tension adjustment |
CN106192256A (en) * | 2016-07-20 | 2016-12-07 | 山东永泰集团有限公司 | A kind of synthetic fibers forming machine |
CN107808173A (en) * | 2017-10-31 | 2018-03-16 | 佛山市南方数据科学研究院 | A kind of output invisible two-dimension code pattern is to the system and method on washer wrinkle fabric |
CN110341158A (en) * | 2019-07-11 | 2019-10-18 | 上海康培企塑料有限公司 | A kind of linear lampshade machining production line |
CN116080050A (en) * | 2023-04-11 | 2023-05-09 | 佛山市康矽胶业科技有限公司 | High-efficient rubber hot briquetting equipment |
-
2012
- 2012-03-19 CN CN2012100711517A patent/CN102601955A/en active Pending
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105584022A (en) * | 2016-03-22 | 2016-05-18 | 厦门百利种苗有限公司 | Automatic production line for plastic grafting clips |
CN105584022B (en) * | 2016-03-22 | 2017-07-25 | 厦门百利种苗有限公司 | A kind of plastics Grafting clip automatic assembly line |
CN105922489A (en) * | 2016-06-06 | 2016-09-07 | 何浩然 | Full-automatic plastics rolling moulder capable of precise length control |
CN106185467A (en) * | 2016-07-20 | 2016-12-07 | 山东永泰集团有限公司 | A kind of synthetic fibers shaping system with tension adjustment |
CN106192256A (en) * | 2016-07-20 | 2016-12-07 | 山东永泰集团有限公司 | A kind of synthetic fibers forming machine |
CN107808173A (en) * | 2017-10-31 | 2018-03-16 | 佛山市南方数据科学研究院 | A kind of output invisible two-dimension code pattern is to the system and method on washer wrinkle fabric |
CN110341158A (en) * | 2019-07-11 | 2019-10-18 | 上海康培企塑料有限公司 | A kind of linear lampshade machining production line |
CN116080050A (en) * | 2023-04-11 | 2023-05-09 | 佛山市康矽胶业科技有限公司 | High-efficient rubber hot briquetting equipment |
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