CN102601715A - Surface processing device for longitudinal beam steel plate of truck - Google Patents
Surface processing device for longitudinal beam steel plate of truck Download PDFInfo
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- CN102601715A CN102601715A CN2012100737184A CN201210073718A CN102601715A CN 102601715 A CN102601715 A CN 102601715A CN 2012100737184 A CN2012100737184 A CN 2012100737184A CN 201210073718 A CN201210073718 A CN 201210073718A CN 102601715 A CN102601715 A CN 102601715A
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Abstract
The invention belongs to the technical field of automobile part machining, particularly relates to a surface processing device for a longitudinal beam steel plate of a truck, which is simple and practical and employs a SiC abrasive wire roller brush for surface processing of the longitudinal steel plate of the truck. The surface processing device comprises a roller brush device, a power transmission device, a dedusting and cooling device and a feeding device, wherein the roller brush device is used for rolling brush processing of the steel plate, the power transmission device is used for powering the roller brush device, the dedusting and cooling device is used for dedusting and cooling the steel plate, and the feeding device is used for driving the steel plate to move. The roller brush device is used for surface processing of the steel plate, impurities, rusts and partial oxide layers on the surface of the steel plate can be effectively removed, and the surface of the steel plate is effectively prevented from re-rusting. Compared with the prior art, the surface processing device has the advantages that environment pollution is avoided while better surface smoothness is maintained.
Description
Technical field
The invention belongs to the auto parts and components processing technique field, relate in particular to a kind of surface processing device of truck longeron steel plate.
Background technology
Longeron is a load-supporting part important on the truck, and it is adding man-hour, needs together surface of steel plate is carried out treatment procedures, promptly removes surface of steel plate impurity, corrosion and partial oxidation layer, simply is referred to as surface of steel plate and handles.General longeron be processed with multiple working procedure, therefore a link need be set in process of production, this link has corresponding apparatus that surface of steel plate is cleaned.Traditional method has pickling, ball blast etc.
Pickling is in acid solution, to embathe ferrous metal product, makes acid solution and oxidation on metal surface deposits yields chemical reaction, to reach the purpose of rust cleaning.The shortcoming of acid cleaning process is that acid mist is big, be detrimental to health and cause the pickling workshop and around the steel construction, the corrosion of equipment of factory building, many, the contaminated environment of sediment after the big and pickling of rinse water consumption.
Impeller blasting is to utilize the impeller that rotates at a high speed that abrasive material is thrown to steel surface to reach the rust cleaning purpose.Though can solve problems such as acid pickling and rust removing technology acid mist pollution through the shot-blast cleaning machine rust cleaning, be to use the shot-blasting machine rust cleaning to bring new problem, surface roughness is high to influence the paint film decay resistance, and surface roughness is big, influences paint film appearance.Be prone to return rust through the steel plate after the Shot Blasting in addition.
Summary of the invention
For addressing the above problem, the invention provides a kind of device simple and practical, that adopt SiC abrasive filaments round brush that the truck longeron surface of steel plate is handled.
For realizing above-mentioned purpose; Truck longeron surface of steel plate treating apparatus of the present invention, comprise be used for to steel plate carry out brush device that round brush handles, to brush device provides the actuating unit of power, the dedusting and cooling device, the driving steel plate that steel plate are carried out dedusting and cooling advanced feed arrangement.
Said brush device comprises base, round brush, lash adjusting device, carrying roller; Said lash adjusting device comprises band take-up housing bearing with spherical outside surface, screw rod, fixed head; Fixed head is connected with bolt of lower base; Band take-up housing bearing with spherical outside surface is connected with guide rail on the base, and can move along the guide rail direction; Screw rod is fixedly connected with band take-up housing bearing with spherical outside surface, and screw rod can be realized moving along the guide rail direction through the screw thread on the fixed head; The axle at said round brush two ends is arranged on the band take-up housing bearing with spherical outside surface.
Said actuating unit comprises round brush motor, motor fixed rack, flange I, flange II, universal coupling with spider; Said round brush motor is installed on the motor fixed rack; Said flange I one end connects with the rotating shaft of round brush motor, and an other end connects with universal coupling with spider; Said flange II one end connects with said universal coupling with spider, and the axle of the round brush in the other end and the brush device connects.
Said feed arrangement comprises feeding motor, reductor, self-aligning ball bearing, top chock, step, pneumohydraulic pressure-cylinder, goes up feeding roller, following feeding roller, support, shaft coupling, pressing plate, guide pillar; Said feeding motor is connected with reductor, and is fixed on the said support; Said self-aligning ball bearing is arranged on top chock and the step; Said feeding roller one end down connects with self-aligning ball bearing, and the other end passes self-aligning ball bearing and connects for one section with shaft coupling; The said feeding roller two ends of going up connect with ball bearing respectively; Said top chock is connected through guide pillar with step; The said shaft coupling other end is connected with the deceleration arbor; Said pneumohydraulic pressure-cylinder is fixedly connected with pressing plate.
The present invention adopts brush device that surface of steel plate is handled; Can remove its surface impurity, corrosion and partial oxidation layer effectively; And effectively suppressed the surface and get rusty once more, compared with prior art, avoided environmental pollution and kept surface smoothness preferably.
Description of drawings
Fig. 1 is the front view of invention;
Fig. 2 is the plan structure sketch map of Fig. 1;
Fig. 3 is the left TV structure sketch map of Fig. 1;
Fig. 4 is the detailed structure sketch map of brush device 4 among Fig. 1;
Fig. 5 is the detailed structure sketch map of feed arrangement 5 among Fig. 1.
Reference numeral: 1. actuating unit; 2. dedusting and cooling device; 3. motor fixed rack; 4. brush device; 5. feed arrangement; 6. carrying roller; 7. round brush; 8. flange II; 9. fixed head; 10. screw rod; 11. band take-up housing bearing with spherical outside surface; 12. guide rail; 13. base; 14. fully sheathed case; 15. shaft coupling; 16. reductor; 17. feeding motor; 18. self-aligning ball bearing; 19. step; 20. support; 21. pneumohydraulic pressure-cylinder; 22. last feeding roller; 23. following feeding roller; 24. pressing plate; 25. top chock; 26. guide pillar; 27 round brush motors; 28 cross-axle universal shaft formula shaft couplings; 29 flange I.
The specific embodiment
Truck longeron surface of steel plate treating apparatus of the present invention; As shown in Figure 2, comprise be used for to steel plate carry out brush device 4 that round brush handles, to brush device 4 provides the actuating unit 1 of power, the dedusting and cooling device 2, the driving steel plate that steel plate are carried out dedusting and cooling advanced feed arrangement 5.
Like Fig. 1,2, shown in 3, brush device 4 comprises base 13, round brush 7, lash adjusting device, carrying roller 6; Lash adjusting device comprises band take-up housing bearing with spherical outside surface 11, screw rod 10, fixed head 9; Fixed head 9 is connected with base 13 bolts; Band take-up housing bearing with spherical outside surface 11 is connected with guide rail 12 on the base 13, and can move along guide rail 12 directions; Screw rod 10 is fixedly connected with band take-up housing bearing with spherical outside surface 11, and screw rod 10 can be realized moving along guide rail 12 directions through the screw thread on the fixed head 9; The axle at round brush 7 two ends is arranged on the band take-up housing bearing with spherical outside surface 11.
As shown in Figure 4, actuating unit 4 comprises round brush motor 27, flange I 29, flange II 8, universal coupling with spider 28; Round brush motor 27 is installed on the motor fixed rack 3; Flange I 29 1 ends connect with the rotating shaft of round brush motor 27, and an other end connects with universal coupling with spider 28; Said flange II 8 one ends connect with universal coupling with spider 28, and the axle of the round brush 7 in the other end and the brush device 4 connects.
As shown in Figure 5, feed arrangement comprises feeding motor 17, reductor 16, self-aligning ball bearing 18, top chock 25, step 19, pneumohydraulic pressure-cylinder 21, goes up feeding roller 22, following feeding roller 23, support 20, shaft coupling 15, pressing plate 24, guide pillar 26; Feeding motor 17 is connected with reductor 16, and is fixed on the support 20; Self-aligning ball bearing 18 is arranged on top chock 25 and the step 19; Following feeding roller 23 1 ends connect with self-aligning ball bearing 18, and the other end passes self-aligning ball bearing 18 and connects with shaft coupling 15 1 ends; Last feeding roller 22 two ends connect with self-aligning ball bearing 18 respectively; Top chock 25 is connected through guide pillar 26 with step 19; Shaft coupling 15 other ends connect with 16 of reductors; Pneumohydraulic pressure-cylinder 21 is fixedly connected with pressing plate 24.
During work; Truck longeron steel plate (operation is the smoothing operation in the surface treatment) under the effect of roll smoothing force enters into above the brush device 4 inner carrying rollers 6; The steel plate upper and lower surfaces contacts with the bristle of round brush 7 up and down respectively, and meanwhile, round brush motor 27 starts; Give round brush 7 through universal coupling with spider 28 with transmission of power, the round brush 7 of rotation is removed impurity, corrosion and the partial oxidation layer of surface of steel plate; 2 pairs of round brush 7 of dedusting meanwhile and cooling device and steel plate cools off and the impurity of removing in the steel plate processing procedure, corrosion and partial oxidation layer are drawn onto in the disposal box in dedusting and the cooling device; When the longeron steel plate was about to leave smoothing equipment, feed arrangement 5 started, and pneumohydraulic pressure-cylinder 21 will be gone up feeding roller 22 through pressing plate 24 and move to the steel plate upper surface along the direction of guide pillar 26, and guarantee certain pressure.Following feeding roller 23 rotates under the effect of feeding motor 17, and the tangential motion of steel plate bottom and top feed roller 23 in the function of friction lower edge is left feed arrangement 5 until steel plate, accomplishes the longeron surface of steel plate and handles.
Dedusting and cooling device 2 can adopt the related device on the equipment such as existing machine tool, are prior art, therefore repeat no more.
The present invention adopts brush device that surface of steel plate is handled; Can remove its surface impurity, corrosion and partial oxidation layer effectively; And effectively suppressed the surface and get rusty once more, compared with prior art, avoided environmental pollution and kept surface smoothness preferably.
Claims (4)
1. truck longeron surface of steel plate treating apparatus, it is characterized in that it comprise be used for to steel plate carry out brush device that round brush handles, to brush device provides the actuating unit of power, the dedusting and cooling device, the driving steel plate that steel plate are carried out dedusting and cooling advanced feed arrangement.
2. truck longeron surface of steel plate treating apparatus according to claim 1 is characterized in that said brush device comprises base, round brush, lash adjusting device, carrying roller; Said lash adjusting device comprises band take-up housing bearing with spherical outside surface, screw rod, fixed head; Fixed head is connected with bolt of lower base; Band take-up housing bearing with spherical outside surface is connected with guide rail on the base, and can move along the guide rail direction; Screw rod is fixedly connected with band take-up housing bearing with spherical outside surface, and screw rod can be realized moving along the guide rail direction through the screw thread on the fixed head; The axle at said round brush two ends is arranged on the band take-up housing bearing with spherical outside surface.
3. truck longeron surface of steel plate treating apparatus according to claim 2 is characterized in that said actuating unit comprises round brush motor, motor fixed rack, flange I, flange II, universal coupling with spider; Said round brush motor is installed on the motor fixed rack; Said flange I one end connects with the rotating shaft of round brush motor, and an other end connects with universal coupling with spider; Said flange II one end connects with said universal coupling with spider, and the axle of the round brush in the other end and the brush device connects.
4. truck longeron surface of steel plate treating apparatus according to claim 3 is characterized in that said feed arrangement comprises feeding motor, reductor, self-aligning ball bearing, top chock, step, pneumohydraulic pressure-cylinder, goes up feeding roller, following feeding roller, support, shaft coupling, pressing plate, guide pillar; Said feeding motor connects with reductor, and is fixed on the said support; Said self-aligning ball bearing is arranged on top chock and the step; Said feeding roller one end down connects with self-aligning ball bearing, and the other end passes self-aligning ball bearing and connects for one section with shaft coupling; The said feeding roller two ends of going up connect with ball bearing respectively; Said top chock is connected through guide pillar with step; The said shaft coupling other end connects with the deceleration arbor; Said pneumohydraulic pressure-cylinder is fixedly connected with pressing plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100737184A CN102601715A (en) | 2012-03-20 | 2012-03-20 | Surface processing device for longitudinal beam steel plate of truck |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100737184A CN102601715A (en) | 2012-03-20 | 2012-03-20 | Surface processing device for longitudinal beam steel plate of truck |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102601715A true CN102601715A (en) | 2012-07-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012100737184A Pending CN102601715A (en) | 2012-03-20 | 2012-03-20 | Surface processing device for longitudinal beam steel plate of truck |
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| Country | Link |
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| CN (1) | CN102601715A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103433830A (en) * | 2013-08-12 | 2013-12-11 | 西安轨道交通装备有限责任公司 | Polishing and rust removing machine for iron roof of passenger vehicle |
| CN104259147A (en) * | 2014-08-06 | 2015-01-07 | 武汉瑞丽森科技发展有限公司 | Network disk cleaning machine |
| CN107186595A (en) * | 2017-05-19 | 2017-09-22 | 德清达隆机械科技有限公司 | A kind of anacidity environment-friendly metal material surface cleaning treatment technique |
| CN109159003A (en) * | 2018-07-27 | 2019-01-08 | 安徽中博机械制造有限公司 | A kind of hot pressing plate surface de-oxidation skin mechanism |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07251366A (en) * | 1994-03-15 | 1995-10-03 | Fujita Corp | Derusting device |
| CN2688409Y (en) * | 2004-03-24 | 2005-03-30 | 中国重型汽车集团有限公司 | Digitally controlled bender for longitudinal beam of chassis |
| CN101015904A (en) * | 2007-03-13 | 2007-08-15 | 翟文海 | Derusting and descaling machine for belt steel |
| CN101456148A (en) * | 2007-12-12 | 2009-06-17 | 关键 | Steel plate or strip steel surface no-pollution treatment method and device |
| CN201271710Y (en) * | 2008-09-18 | 2009-07-15 | 常州市佳王精密机械有限公司 | Plate roller feeding apparatus |
-
2012
- 2012-03-20 CN CN2012100737184A patent/CN102601715A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07251366A (en) * | 1994-03-15 | 1995-10-03 | Fujita Corp | Derusting device |
| CN2688409Y (en) * | 2004-03-24 | 2005-03-30 | 中国重型汽车集团有限公司 | Digitally controlled bender for longitudinal beam of chassis |
| CN101015904A (en) * | 2007-03-13 | 2007-08-15 | 翟文海 | Derusting and descaling machine for belt steel |
| CN101456148A (en) * | 2007-12-12 | 2009-06-17 | 关键 | Steel plate or strip steel surface no-pollution treatment method and device |
| CN201271710Y (en) * | 2008-09-18 | 2009-07-15 | 常州市佳王精密机械有限公司 | Plate roller feeding apparatus |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103433830A (en) * | 2013-08-12 | 2013-12-11 | 西安轨道交通装备有限责任公司 | Polishing and rust removing machine for iron roof of passenger vehicle |
| CN104259147A (en) * | 2014-08-06 | 2015-01-07 | 武汉瑞丽森科技发展有限公司 | Network disk cleaning machine |
| CN104259147B (en) * | 2014-08-06 | 2017-01-18 | 武汉瑞丽森科技发展有限公司 | Network disk cleaning machine |
| CN107186595A (en) * | 2017-05-19 | 2017-09-22 | 德清达隆机械科技有限公司 | A kind of anacidity environment-friendly metal material surface cleaning treatment technique |
| CN109159003A (en) * | 2018-07-27 | 2019-01-08 | 安徽中博机械制造有限公司 | A kind of hot pressing plate surface de-oxidation skin mechanism |
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Application publication date: 20120725 |