CN102601399A - Intelligent tool for monitoring multiple physical quantities of machining state in real time - Google Patents

Intelligent tool for monitoring multiple physical quantities of machining state in real time Download PDF

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Publication number
CN102601399A
CN102601399A CN2012100895135A CN201210089513A CN102601399A CN 102601399 A CN102601399 A CN 102601399A CN 2012100895135 A CN2012100895135 A CN 2012100895135A CN 201210089513 A CN201210089513 A CN 201210089513A CN 102601399 A CN102601399 A CN 102601399A
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coating
tool
cutting
interdigital transducers
row
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CN102601399B (en
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程凯
肖才伟
丁辉
李文德
陈时锦
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Harbin Institute of Technology
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Harbin Institute of Technology
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Abstract

An intelligent tool for monitoring multiple physical quantities of a machining state in real time belongs to the technical field of machining tools and detection. The intelligent tool has the function of wirelessly sensing and monitoring the multiple physical quantities of a tool cutting area in real time. The intelligent tool comprises a tool matrix and functional coatings, the functional coatings include a cutting coating, a sensor coating and an outermost protective coating, the cutting coating is coated on the tool matrix, the protective coating is coated on the surface of the sensor coating, the sensor coating comprises a piezoelectric film layer, an interdigital transducer array and a radio frequency antenna, the interdigital transducer array is integrated in the piezoelectric film layer, the radio frequency antenna is connected with the interdigital transducer array, the multiple physical quantities of the machining state of the tool cutting area are sensed, and monitoring signals are wirelessly transmitted. The intelligent tool integrates a sensing system coating and the functional coatings of the tool, and is simple in structure, convenient in installation and use, capable of wirelessly detecting the multiple physical quantities of the state of the tool cutting area, and suitable for real-time monitoring of the machining state of a rotary tool.

Description

Many physical quantitys are monitored the intelligent tool of machining state in real time
Technical field
The invention belongs to machining tool and detection technique field, what be specifically related to is the intelligent tool that many physical quantitys are monitored machining state in real time.
Background technology
Cut is made topmost method as machine components, and cutter plays crucial effects in the machine cut process.Cutter is residing state in cutting process, comprise cutter stress, strain, Temperature Distribution, cutting force, cutting temperature, Tool in Cutting vibration, tool wear and destruction etc. directly influence life-span, working (machining) efficiency, machining accuracy and the machined surface quality etc. of cutter to the monitoring of cutting state, to check and analyze working angles mechanism, optimization process parameter, the optimal design of carrying out tool geometrical parameter and cutter is significant.Can realize the online Fault Identification and the early warning of cutter through real-time monitoring cutting tool state, improve the reliability and the working (machining) efficiency of process, the integrated performance that cuts down finished cost and improve processing self-adapting control performance and digital control system.
In general, detection cutting force also is research both at home and abroad as the most effective monitoring mode and uses one of maximum monitoring method, can monitor cutting process effectively through detection and analysis to cutting force.The metering system of cutting force is also along with the development of measuring technique develops into present piezo crystal from initial mechanical type, fluid pressure type, condenser type, inductance type, resistance-strain type.Piezo crystal is higher relatively because of sensitivity, and measure error is little and can become ripe cutting force measurement means through the effective means elimination.Though this detection mode commercialization; But simultaneously because piezo crystal dynamometer cost is high; Volume is big relatively, installs comparatively inconvenience in actual production, and original parts that will change lathe in use more or less; Bring very big limitation for the application of piezocrystal sensor in actual part production and processing, incompatibility is used more widely.The dynamic characteristic of what is more important piezocrystal sensor and minimum resolution are confined to the self performance parameter, have restricted its application in superhigh-speed cutting processing and micro-nano cutting.
Working angles is the interactional process of cutter and workpiece, and the suffered information such as various power, stress, strain, vibration, noise, temperature and effective power of cutter all can be used for monitoring the state of cutting tool in the working angles.In general in working angles, some minor variations that cutter produced like tool wear, vibration cutting, can both reflect through cutting force and variation of temperature.Though pass through Multi-sensor Fusion; To detect cutting force sensor, acceleration transducer, temperature sensor and calibrate AE sensor etc. and integrate the effective omnibearing detection cutter process state of ability; But this mode cost is high, system architecture is complicated, generally is confined to the scientific analysis of laboratory cutting.
At present, also lack the practical working angles status monitoring sensing device of a kind of extensive industrialization, realize process Self Adaptive Control and digital control system integrated truly.Owing to lack processing situation bottom tool real-time status situation; When cut, do not consider of the influence of the factor such as wearing and tearing, cutting force, heat in metal cutting of cutter to process; Can not Real-time and Dynamic adjust working process parameter, directly influence machining accuracy, working (machining) efficiency, the reliability of process and the uniformity of part quality.And can only react the cut situation of solid tool based on existing detection means, and be difficult to detect cutter participation cutting zone, the stress and the temperature of point of a knife and cutting edge near zone.And truth is to participate in the just direct possibility that determines state, tool wear degree and the destruction of Tool in Cutting of situation of cutting zone directly.In general, need a kind ofly can detect cutting zone situation in the Tool in Cutting processing in real time, and practical, low-cost, and will detect and the cutting tool of processing the fusion one.
Summary of the invention
The purpose of this invention is to provide a kind of many physical quantitys and monitor the intelligent tool of machining state in real time, adapting to Machining Intelligent, the growth requirement of efficient high-precision and adaptive machining; And solve the traditional cut monitoring method complex equipments of employing, and cost is high, and volume is big; Use inconvenient installation; And be generally limited to the monitoring of single one physical amount, sensitivity is low, and is difficult to realize the process problems of monitoring of rotary cutter.Intelligent tool of the present invention can independently in working angles be monitored in real time, has the wireless real-time perception and the monitoring function of the many physical quantitys in Tool in Cutting zone.
The technical scheme that realizes above-mentioned purpose is respectively:
Many physical quantitys are monitored the intelligent tool of machining state in real time, and described intelligent tool comprises tool matrix and functional coating, and said functional coating comprises sensor senses coating, cutting coating and protective finish;
The sensor senses coating comprises piezoelectric membrane coating, radio-frequency antenna and row or a multiple row interdigital transducer array that links to each other with radio-frequency antenna; The cutting coating is coated on each surface of tool matrix, the surface applied piezoelectric membrane coating of cutting coating; Respectively making a radio-frequency antenna and row or multiple row metal interdigital transducers array that is attached thereto on the cutting coating of back knife face that applies tool matrix and minor flank or on the piezoelectric membrane coating respectively; Interdigital transducer array in one row or the multiple row interdigital transducer array vertically is evenly distributed on behind the cutter on the knife face and minor flank, and near the point of a knife cutting region; Protective finish is an outermost layer, and protective finish is coated in the surface of sensor senses coating.
Said tool matrix profile is a regular polygon; Each makes a radio-frequency antenna and the two row metal interdigital transducers arrays that are attached thereto respectively on the cutting coating that applies each lateral surface of tool matrix regular polygon profile or on the piezoelectric membrane coating, to adopt little processing mode; Described two row metal interdigital transducers arrays are positioned at the two ends of this side; Two row metal interdigital transducers arrays with place side center line symmetrically away from and near position of tool tip separately; The back knife face of each cutting edge cutting region and minor flank respectively have a row metal interdigital transducers array, and described radio-frequency antenna is arranged in the centre of two row metal interdigital transducers arrays on this side.
Described tool matrix profile is a rhombus; Each makes a radio-frequency antenna and a row metal interdigital transducers array that is attached thereto respectively adopting little processing mode on the cutting coating of each side that applies the rhombus tool matrix or on the piezoelectric membrane coating; Be positioned on the rhombus tool matrix row metal interdigital transducers array on the knife face behind each cutting region cutter near the place cutting edge after the cutting region setting of knife face, be positioned at metal interdigital transducers array on each minor flank on the rhombus tool matrix near the cutting region setting of each cutting region cutter minor flank of place.
The piezoelectric membrane coating is ZnO piezoelectric film coating or AlN piezoelectric membrane coating; Protective finish is non-electromagnetic shielding material.
Many physical quantitys are monitored the intelligent tool of machining state in real time, and described intelligent tool comprises tool matrix and functional coating, and functional coating comprises sensor senses coating and cutting coating;
The sensor senses coating comprises piezoelectric membrane coating, radio-frequency antenna and row or a multiple row interdigital transducer array that links to each other with radio-frequency antenna; The surface applied piezoelectric membrane coating of tool matrix; On the piezoelectric membrane coating of each side that applies tool matrix, make a radio-frequency antenna and row or a multiple row metal interdigital transducers array that is attached thereto, knife face and minor flank respectively have a row metal interdigital transducers array behind the cutter; Metal interdigital transducers array in one row or the multiple row metal interdigital transducers array vertically is evenly distributed on knife face and minor flank behind the cutter, and near the point of a knife cutting region; The cutting coating is an outermost layer, and the cutting coating is coated in the surface of piezoelectric membrane coating, as protective finish.
Said tool matrix profile is a regular polygon; On the piezoelectric membrane coating that applies each lateral surface of tool matrix regular polygon profile, make a radio-frequency antenna and the two row metal interdigital transducers arrays that are attached thereto; Described two row metal interdigital transducers arrays are positioned at the two ends of this side, two row metal interdigital transducers arrays with place side center line symmetrically away from and near position of tool tip separately; Described radio-frequency antenna is arranged in the centre of two row metal interdigital transducers arrays on this side.
Described tool matrix profile is a rhombus; On the piezoelectric membrane coating of each side that applies the rhombus tool matrix, make a radio-frequency antenna and a row metal interdigital transducers array that is attached thereto; Be positioned on the rhombus tool matrix row metal interdigital transducers array on the knife face behind each cutting region cutter near the place cutting edge after the cutting region setting of knife face, be positioned at metal interdigital transducers array on each minor flank on the rhombus tool matrix near the cutting region setting of each cutting region cutter minor flank of place.
Tool matrix is processed by superhard cutter material pottery or cubic boron nitride; The piezoelectric membrane coating is ZnO piezoelectric film coating or AlN piezoelectric membrane coating; The cutting coating is Nano diamond or diamond film coating layer;
Also increased the diamond film coating layer of one deck between tool matrix and the piezoelectric membrane coating as the cutting coating.
The beneficial effect of the relative prior art of the present invention is: integrated surface acoustic wave sensor-based system of intelligent tool of the present invention and conventional tool are in one; Cutter utilizes integrated surface acoustic wave sensor (sensor senses coating) to realize the real-time perception and the monitoring of cutter strain in the working angles, cutting force, cutter temperature many reference amounts when accomplishing cutting process.Through coating coating process and micro-machined method in cutter substrate material surface deposition substrate layer and processed sensor perception coating; The sensor senses coating comprises the piezoelectric membrane coating of coating and is integrated in its surperficial interdigital transducer (IDT) array, radio-frequency antenna and signal connecting line; And, can realize the monitoring information wireless transmission such as stress state and temperature of cutter in the working angles through realizing IDT array and being connected of radio-frequency antenna the transmission of sensor-based system monitoring information.
The intelligent tool that many physical quantitys of the present invention are monitored machining state in real time carries out the stress of cutting region and the detection of temperature according to the surface acoustic wave sensor principle in the Tool in Cutting process.The present invention compares with monitoring system with traditional cutting tool, broken the simple function that cutter only is used for cut, realizes the intellectuality of cutter; Broken through and monitored the state-detection restriction that cutting zone is participated in sensor-based system installation and physical dimension and cutter in the past, had simple in structure, easy to install; Highly sensitive; The cutting stress and the temperature in ability radio detection Tool in Cutting zone are fit to the rotary cutter cutting state and monitor in real time, are fit to industrial applications.
Description of drawings
What Fig. 1 represented is the perspective view that many physical quantitys of the present invention are monitored the intelligent tool of machining state in real time, and the cutter profile is a regular polygon, and there are two row IDT arrays every side;
What Fig. 2 represented is the perspective view that many physical quantitys of the present invention are monitored the intelligent tool of machining state in real time, and the cutter profile is a rhombus, and there is a row IDT array every side;
What Fig. 3 represented is the tomograph that many physical quantitys of the present invention are monitored the intelligent tool minor flank of machining state in real time, the Surface Machining IDT array of piezoelectric membrane coating;
What Fig. 4 represented is the tomograph that many physical quantitys of the present invention are monitored the intelligent tool minor flank of machining state in real time, and the IDT array is produced on the cutting coating, the last covering of IDT piezoelectric membrane coating;
What Fig. 5 represented is the tomograph that many physical quantitys of the present invention are monitored the intelligent tool minor flank of machining state in real time, and sensor senses is coated with and is placed between cutting coating and the tool matrix, and the cutting coating is a diamond film coating layer;
What Fig. 6 represented is the tomograph that many physical quantitys of the present invention are monitored the intelligent tool minor flank of machining state in real time, has increased the diamond film coating layer of one deck as the cutting coating between sensor senses coating and the tool matrix.
The specific embodiment
The specific embodiment one: see Fig. 1-Fig. 4, many physical quantitys are monitored the intelligent tool of machining state in real time,
Described intelligent tool comprises tool matrix 1 and functional coating 2, and said functional coating 2 comprises sensor senses coating 3, cutting coating 4 and protective finish 5;
Sensor senses coating 3 comprises piezoelectric membrane coating 6, radio-frequency antenna 7 and row or a multiple row interdigital transducer array 8 that links to each other with radio-frequency antenna 7; Cutting coating 4 is coated on each surface of tool matrix 1, the surface applied piezoelectric membrane coating 6 of cutting coating 4; Each makes a radio-frequency antenna 7 and row or a multiple row metal interdigital transducers array 8 that is attached thereto respectively on the cutting coating 4 of back knife face that applies tool matrix 19 and minor flank 10 or on the piezoelectric membrane coating 6, to adopt little processing mode; Knife face 9 respectively has row interdigital transducer (IDT) array 8 with minor flank 10 after guaranteeing cutter; Interdigital transducer array in one row or the multiple row interdigital transducer array 8 vertically is evenly distributed on behind the cutter on the knife face 9 and minor flank 10, and near the point of a knife cutting region; The number of every row IDT is looked specific embodiments such as monitoring physical parameter and tool dimension and is decided; Protective finish 5 is an outermost layer, and protective finish 5 is coated in the surface of sensor senses coating 3.Radio-frequency antenna 7 adopts micro-machined way (like photoetching) to make realization with interdigital transducer array 8 simultaneously, and its material is metal (like aluminium, gold) film.
Tool matrix 1 is processed by high-speed steel, carbide alloy or superhard cutter material;
Cutting coating 4 is preferably diamond coatings or nano diamond coating;
Piezoelectric membrane coating 6 is ZnO piezoelectric film coating or AlN piezoelectric membrane coating;
Protective finish 5 is non-electromagnetic shielding material, and non-electromagnetic shielding material preferred class is bored material with carbon element.
The specific embodiment two: see Fig. 1, Fig. 3 and Fig. 4; The specific embodiment one described many physical quantitys are monitored the intelligent tool of machining state in real time,
Said tool matrix 1 profile is a regular polygon; Each makes a radio-frequency antenna 7 and the two row metal interdigital transducers arrays 8 that are attached thereto respectively adopting little processing mode on the cutting coating 4 that applies tool matrix 1 each lateral surface of regular polygon profile or on the piezoelectric membrane coating 6; Described two row metal interdigital transducers arrays 8 are positioned at the two ends of this side; Two row metal interdigital transducers arrays 8 with place side center line symmetrically away from and near position of tool tip separately; The back knife face 9 and the minor flank 10 of each cutting edge cutting region respectively have a row metal interdigital transducers array 8, and described radio-frequency antenna 7 is arranged in the centre of two row metal interdigital transducers arrays 8 on this side.
The specific embodiment three: see Fig. 2-Fig. 4, the specific embodiment one described many physical quantitys are monitored the intelligent tool of machining state in real time,
Described tool matrix 1 profile is a rhombus; Each makes a radio-frequency antenna 7 and a row metal interdigital transducers array 8 that is attached thereto respectively adopting little processing mode on the cutting coating 4 of each side that applies rhombus tool matrix 1 or on the piezoelectric membrane coating 6; Be positioned on the rhombus tool matrix 1 the row metal interdigital transducers array 8 on the knife face 9 behind each cutting region cutter near the place cutting edge after the cutting region setting of knife face 9, be positioned at metal interdigital transducers array 8 on each minor flank 10 on the rhombus tool matrix near the cutting region setting of each cutting region cutter minor flank 10 of place.
The specific embodiment four: see Fig. 1, Fig. 2, Fig. 5 and Fig. 6, many physical quantitys are monitored the intelligent tool of machining state in real time,
Described intelligent tool comprises tool matrix 1 and functional coating 2, it is characterized in that: functional coating 2 comprises sensor senses coating 3 and cutting coating 4; Sensor senses coating 3 comprises piezoelectric membrane coating 6, radio-frequency antenna 7 and row or a multiple row interdigital transducer array 8 that links to each other with radio-frequency antenna 7; The surface applied piezoelectric membrane coating 6 of tool matrix 1; On the piezoelectric membrane coating 6 of each side that applies tool matrix 1, make a radio-frequency antenna 7 and row or a multiple row metal interdigital transducers array 8 that is attached thereto, knife face 9 respectively has a row metal interdigital transducers array 8 with minor flank 10 behind the cutter; Metal interdigital transducers array in one row or the multiple row metal interdigital transducers array 8 vertically is evenly distributed on knife face 9 and minor flank 10 behind the cutter, and near the point of a knife cutting region; Cutting coating 4 is an outermost layer, and cutting coating 4 is coated in the surface of piezoelectric membrane coating 6, as protective finish 5.Radio-frequency antenna and interdigital transducer array adopt micro-machined way (like photoetching) to make realization simultaneously, are metal (like aluminium, gold) film.
Tool matrix 1 is processed by superhard cutter material (like pottery, cubic boron nitride);
Piezoelectric membrane coating 7 is ZnO piezoelectric film coating or AlN piezoelectric membrane coating;
Cutting coating 4 is preferably diamond film coating layer or nano-diamond film coating; Be non-electromagnetic shielding material; Diamond film layer provides Tool in Cutting and sensor coatings system protection and as cutting coating 4 and protective finish 5 simultaneously at outermost layer; Minimizing is coated with the number of plies and reduces cost, and guarantees cutting and detect effect.
The specific embodiment five: see Fig. 1, Fig. 5, the specific embodiment four described a kind of many physical quantitys are monitored the intelligent tool of machining state in real time, and said tool matrix 1 profile is a regular polygon; On the piezoelectric membrane coating 6 that applies tool matrix 1 each lateral surface of regular polygon profile, adopt little processing mode to make a radio-frequency antenna 7 and the two row metal interdigital transducers arrays 8 that are attached thereto; Described two row metal interdigital transducers arrays 8 are positioned at the two ends of this side, two row metal interdigital transducers arrays 8 with place side center line symmetrically away from and near position of tool tip separately; Described radio-frequency antenna 7 is arranged in the centre of two row metal interdigital transducers arrays 8 on this side.
The specific embodiment six: see Fig. 2, Fig. 5, the specific embodiment four described a kind of many physical quantitys are monitored the intelligent tool of machining state in real time, and described tool matrix 1 profile is a rhombus; On the piezoelectric membrane coating 6 of each side that applies the rhombus tool matrix, adopt little processing mode to make a radio-frequency antenna 7 and a row metal interdigital transducers array 8 that is attached thereto; Be positioned on the rhombus tool matrix 1 the row metal interdigital transducers array 8 on the knife face 9 behind each cutting region cutter near the place cutting edge after the cutting region setting of knife face 9, be positioned at metal interdigital transducers array 8 on each minor flank 10 on the rhombus tool matrix near the cutting region setting of each cutting region cutter minor flank 10 of place.
The specific embodiment seven: see Fig. 1, Fig. 2 and Fig. 6; The specific embodiment four described a kind of many physical quantitys are monitored the intelligent tool of machining state in real time; Also increased the diamond film coating layer of one deck between tool matrix 1 and the piezoelectric membrane coating 6 as cutting coating 4; Be about to sensor coatings 3 and be arranged in the diamond film coating layer, can reach best cutting and detect effect.

Claims (9)

1. physical quantity more than a kind is monitored the intelligent tool of machining state in real time; Described intelligent tool comprises tool matrix (1) and functional coating (2), it is characterized in that: said functional coating (2) comprises sensor senses coating (3), cutting coating (4) and protective finish (5);
Sensor senses coating (3) comprises piezoelectric membrane coating (6), radio-frequency antenna (7) and row or a multiple row interdigital transducer array (8) that links to each other with radio-frequency antenna (7); Cutting coating (4) is coated on each surface of tool matrix (1), the surface applied piezoelectric membrane coating (6) of cutting coating (4); Row or multiple row metal interdigital transducers array (8) that cutting coating (4) goes up or piezoelectric membrane coating (6) is upward respectively made a radio-frequency antenna (7) respectively and is attached thereto at back knife face (9) that applies tool matrix (1) and minor flank (10); Interdigital transducer array in one row or the multiple row interdigital transducer array (8) vertically is evenly distributed on behind the cutter on the knife face (9) and minor flank (10), and near the point of a knife cutting region; Protective finish (5) is an outermost layer, and protective finish (5) is coated in the surface of sensor senses coating (3).
2. many physical quantitys as claimed in claim 1 are monitored the intelligent tool of machining state in real time, it is characterized in that: said tool matrix (1) profile is a regular polygon; Going up perhaps in the cutting coating (4) that applies each lateral surface of tool matrix (1) regular polygon profile, piezoelectric membrane coating (6) goes up each two row metal interdigital transducers array (8) of making a radio-frequency antenna (7) respectively and being attached thereto of the little processing mode of employing; Described two row metal interdigital transducers arrays (8) are positioned at the two ends of this side; Two row metal interdigital transducers arrays (8) with place side center line symmetrically away from and near position of tool tip separately; The back knife face (9) of each cutting edge cutting region and minor flank (10) respectively have a row metal interdigital transducers array (8), and described radio-frequency antenna (7) is arranged in the centre of two row metal interdigital transducers arrays (8) on this side.
3. many physical quantitys as claimed in claim 1 are monitored the intelligent tool of machining state in real time, it is characterized in that: described tool matrix (1) profile is a rhombus; Cutting coating (4) in each side that applies rhombus tool matrix (1) goes up or piezoelectric membrane coating (6) goes up each row metal interdigital transducers array (8) of making a radio-frequency antenna (7) respectively and being attached thereto of the little processing mode of employing; Be positioned on the rhombus tool matrix (1) the row metal interdigital transducers array (8) on the knife face (9) behind each cutting region cutter near the place cutting edge after the cutting region setting of knife face (9), be positioned at metal interdigital transducers array (8) on each minor flank (10) on the rhombus tool matrix near the cutting region setting of each cutting region cutter minor flank (10) of place.
4. monitor the intelligent tool of machining state in real time like claim 1,2 or 3 described many physical quantitys, it is characterized in that: piezoelectric membrane coating (6) is ZnO piezoelectric film coating or AlN piezoelectric membrane coating; Protective finish (5) is non-electromagnetic shielding material.
5. physical quantity more than a kind is monitored the intelligent tool of machining state in real time, and described intelligent tool comprises tool matrix (1) and functional coating (2), it is characterized in that: functional coating (2) comprises sensor senses coating (3) and cutting coating (4);
Sensor senses coating (3) comprises piezoelectric membrane coating (6), radio-frequency antenna (7) and row or a multiple row interdigital transducer array (8) that links to each other with radio-frequency antenna (7); The surface applied piezoelectric membrane coating (6) of tool matrix (1); Piezoelectric membrane coating (6) in each side that applies tool matrix (1) goes up row or the multiple row metal interdigital transducers array (8) making a radio-frequency antenna (7) and be attached thereto, and knife face behind the cutter (9) and minor flank (10) respectively have a row metal interdigital transducers array (8); Metal interdigital transducers array in one row or the multiple row metal interdigital transducers array (8) vertically is evenly distributed on knife face (9) and minor flank (10) behind the cutter, and near the point of a knife cutting region; Cutting coating (4) is an outermost layer, and cutting coating (4) is coated in the surface of piezoelectric membrane coating (6), as protective finish (5).
6. a kind of many physical quantitys as claimed in claim 5 are monitored the intelligent tool of machining state in real time, it is characterized in that: said tool matrix (1) profile is a regular polygon; Piezoelectric membrane coating (6) applying each lateral surface of tool matrix (1) regular polygon profile goes up the two row metal interdigital transducers arrays (8) of making a radio-frequency antenna (7) and being attached thereto; Described two row metal interdigital transducers arrays (8) are positioned at the two ends of this side, two row metal interdigital transducers arrays (8) with place side center line symmetrically away from and near position of tool tip separately; Described radio-frequency antenna (7) is arranged in the centre of two row metal interdigital transducers arrays (8) on this side.
7. a kind of many physical quantitys as claimed in claim 5 are monitored the intelligent tool of machining state in real time, it is characterized in that: described tool matrix (1) profile is a rhombus; Piezoelectric membrane coating (6) in each side that applies the rhombus tool matrix goes up the row metal interdigital transducers array (8) making a radio-frequency antenna (7) and be attached thereto; Be positioned on the rhombus tool matrix (1) the row metal interdigital transducers array (8) on the knife face (9) behind each cutting region cutter near the place cutting edge after the cutting region setting of knife face (9), be positioned at metal interdigital transducers array (8) on each minor flank (10) on the rhombus tool matrix near the cutting region setting of each cutting region cutter minor flank (10) of place.
8. monitor the intelligent tool of machining state in real time like claim 5,6 or 7 described a kind of many physical quantitys, it is characterized in that: tool matrix (1) is processed by superhard cutter material pottery or cubic boron nitride; Piezoelectric membrane coating (6) is ZnO piezoelectric film coating or AlN piezoelectric membrane coating; Cutting coating (2) is Nano diamond or diamond film coating layer;
A kind of many physical quantitys as claimed in claim 8 are monitored the intelligent tool of machining state in real time, it is characterized in that: also increased the diamond film coating layer of one deck as cutting coating (4) between tool matrix (1) and the piezoelectric membrane coating (6).
9. a kind of many physical quantitys as claimed in claim 8 are monitored the intelligent tool of machining state in real time, it is characterized in that: also increased the diamond film coating layer of one deck as cutting coating (4) between tool matrix (1) and the piezoelectric membrane coating (6).
CN 201210089513 2012-03-30 2012-03-30 Intelligent tool for monitoring multiple physical quantities of machining state in real time Expired - Fee Related CN102601399B (en)

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CN103331647A (en) * 2013-07-05 2013-10-02 哈尔滨工业大学 Wireless data collecting system for cutting process monitoring
CN103331647B (en) * 2013-07-05 2015-08-05 哈尔滨工业大学 Towards the wireless data acquisition system of working angles monitoring
CN106077726A (en) * 2016-08-24 2016-11-09 广东工业大学 Digit Control Machine Tool and all-around intelligent damping tools thereof
CN106077726B (en) * 2016-08-24 2018-07-27 广东工业大学 Numerically-controlled machine tool and its all-around intelligent damping tools
CN106584210A (en) * 2017-02-06 2017-04-26 广东工业大学 Intelligent tool system for precision cutting
CN111163886A (en) * 2017-10-06 2020-05-15 山特维克知识产权股份有限公司 Cutting insert with sensor arrangement and method of manufacturing a cutting insert
CN113453827A (en) * 2019-02-20 2021-09-28 京瓷株式会社 Tool holder, cutting tool, method for manufacturing cut product, and method for collecting data
CN113453827B (en) * 2019-02-20 2023-12-15 京瓷株式会社 Tool shank, cutting tool, method for manufacturing cut product, and method for collecting data
CN111618659A (en) * 2020-06-10 2020-09-04 东南大学 Multi-parameter sensing cutting tool wear monitoring method
CN114274225A (en) * 2021-12-24 2022-04-05 杭州电子科技大学 Transient temperature measuring tool for PTFE (polytetrafluoroethylene) cutting machining and using method thereof
CN114274225B (en) * 2021-12-24 2024-02-06 杭州电子科技大学 Transient temperature measuring cutter for PTFE cutting machining and using method thereof

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